Server Serve Better CP-RP User Manual

Page 1

Stainless Steel Pump

for use with remote dispensing systems

MODEL: CP-RP

...for purchasing our Stainless Steel Pump. This quality NSF listed pump delivers precise portions and lasts for years of service.

CONSISTENT PORTIONS—SERVE BETTER

Thank You

Your pump may vary depending on speciﬁc model number.

Page 2

PUMP PARTS

PLUNGER ASSEMBLY

DISCHARGE TUBE*

DISCHARGE TUBE NUT 82027

O-RING, 1" 05127

CYLINDER*

GASKET 88554

VALVE BODY 85891

KNOB 82023-000

LOCKING COLLAR*

HEAD TUBE 82017

HEAD INSERT 82018

WASHER 82015

PISTON 82013

SEAL ASSEMBLY 83003

To reduce portion, add

GAGING COLLAR(S)*

83529 SM COLLAR: 1/8 ﬂ oz reduction

82022 LG COLLAR: 1/4 ﬂ oz reduction

PUMP DELIVERS 1 FL OZ PORTIONS

SPRING 82016

FOOD EQUIPMENT LUBRICANT 40179

BRUSH* 82526

BRUSH* 82049

COLLAR(S) USED PORTION RESULT

None 1 ﬂ oz 1 Sm 7/8 ﬂ oz 1 Lg 3/4 ﬂ oz 1 Lg + 1 Sm 5/8 ﬂ oz 2 Lg 1/2 ﬂ oz 2 Lg + 1 Sm 3/8 ﬂ oz 3 Lg 1/4 ﬂ oz 3 Lg + 1 Sm 1/8 ﬂ oz

LID*

PORTION CONTROL

*Parts may vary or may not be included depending on speciﬁc model.

Pump model, P/N (part number) and other identiﬁcation are stamped on lid:

For additional details about your pump, visit www.Server-Products.com

Enter your P/N into the search bar.

MODEL XXXX P/N #####

SERIES ##X ##X

MODEL NUMBER

Page 3

SAFETY

According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for speciﬁc guidelines.

Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.

IMPORTANT

Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.

NSF International lists this pump as “Not acceptable for dispensing potentially hazardous foods.”

PUMP CLEANING

Use dishwashing soap, hot water and nylon brush.

YES!

Pump is dishwasher safe.

FLUSH & RINSE

all pump surfaces with hot water.

Place lower end of pump into container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.

DISASSEMBLE & CLEAN

all washable parts with soap and hot water. (See DISASSEMBLY on page 5.)

USE SUPPLIED BRUSH

to thoroughly clean inside discharge tube and any conﬁned areas.

RINSE

fully with clean water.

SANITIZE

all parts according to local sanitization requirements. All parts in contact with food must be sanitized.

AIR DRY

all parts fully.

Page 4

• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.

• Do not use abrasive, caustic or ammonia based cleansers.

• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.

• Do not use metal scrapers or cleaning pads that could scratch surfaces.

• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.

This durable pump includes stainless steel components.

If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.

CARE OF STAINLESS STEEL

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

RINSE

• Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.

RINSE

• Place lower end of pump into 1 cup (.24 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.

SANITIZE

• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-

15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).

• Place lower end of pump into this sanitizing mixture and repeatedly operate pump until 1 quart (.95 L) sanitizing mixture is pumped through pump.

CLEAN

• Pump out all (if any) remaining food product from inside pump body.

• Wash and rinse off outside of pump body.

• Flush out and rinse inside of pump.

• Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled and only warm water ﬂows from discharge tube.

• Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F /43°C).

• Place lower end of pump into cleaning mixture. Pump until all cleaning mixture is expelled.

Page 5

During disassembly, collect small parts in a container to prevent loss.

DISASSEMBLY

REMOVE PLUNGER & LID

Turn locking collar and discharge tube nut counterclockwise to loosen and remove.

REMOVE CYLINDER & DISCHARGE TUBE

Twist each counterclockwise to release from slots in valve body.

If pump has been in use, ﬁrst rinse and ﬂush pump. See PUMP CLEANING on page 3.

REMOVE LOCKING COLLAR

REMOVE GAGING COLLAR(S)

(if used).

REMOVE HEAD INSERT

from inside head tube.

REMOVE SPRING & WASHER

from piston.

REMOVE SEAL ASSEMBLY

from piston. Pry off.

Do not use a sharp tool.

REMOVE O-RING

from inside seal.

DISASSEMBLE PLUNGER:

REMOVE KNOB

Prevent knob from springing off: Press head tube towards piston base while twisting knob off.

PINCH & PULL

to remove o-ring

REMOVE GASKET & O-RING

from the valve body and bottom of discharge tube.

Do not use a sharp tool.

Page 6

INSTALL SMALL O-RING

into seal.

INSTALL SEAL

onto piston head. Apply food equipment lubricant to outside of seal.

TIP: Flared end of seal should face away from piston head.

SLIDE WASHER onto piston.

SLIDE SPRING onto piston

PREPARE HEAD TUBE

ASSEMBLY

WASH ALL PARTS PROPERLY BEFORE EVERY USE. See page 3.

SLIDE HEAD INSERT

(beveled edge ﬁrst) into head tube.

TIP: The end with smaller hole should go in ﬁrst.

SLIDE LOCKING COLLAR

(wide side down) towards ﬂared end of head tube.

INSERT PISTON ASSEMBLY

into head tube assembly.

INSTALL KNOB

Press head tube down to compress spring and expose piston threads. Rotate knob clockwise to secure.

SET ASIDE FOR STEP 3

PREPARE PISTON

OPTIONAL:

ADD GAGING COLLAR(S)

Slide collar(s) onto head tube to reduce portion size. See page 2 for PORTION CONTROL.

Page 7

INSTALL MEDIUM O-RING

onto discharge tube. Apply food equipment lubricant on o-ring.

INSTALL LID

by sliding smaller lid hole over discharge tube. Align center hole with threads on cylinder.

INSTALL PLUNGER ASSEMBLY

into cylinder. Rotate locking collar clockwise onto cylinder threads to secure.

INSTALL DISCHARGE TUBE

onto valve body. Rotate discharge tube clockwise and press down ﬁrmly to secure into slots on valve body.

SECURE LID

Slide discharge tube nut onto discharge tube. Rotate nut clockwise to secure.

INSTALL GASKET

into valve body. Apply food equipment lubricant on gasket.

INSTALL CYLINDER

onto valve body.

TILT wide edge of cylinder under nub on rim of valve body.

FIT TABS on cylinder into corresponding notches in valve body.

PRESS DOWN ﬁrmly and ROTATE cylinder clockwise

to secure into slots.

TIP: Flat side of gasket should face up.

Page 8

Manual 01884-RevC 050917

TROUBLESHOOTING

FOOD PRODUCT OOZES OUT AROUND LOCKING COLLAR?

• Ensure seal is properly installed on piston.

TIP: Seal has a slight taper. Install with ﬂat side towards top, ﬂared side down.

NEED HELP?

Please be prepared with your Model, P/N and Series located on the lid of the unit.

Example:

1.262.628.5600

SPSALES@SERVER-PRODUCTS.COM

Server Products Inc.

3601 Pleasant Hill Road Richfield, WI 53076 USA

SERVER PRODUCTS LIMITED WARRANTY

GENERAL SERVICE, REPAIR OR RETURNS

Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to:

www.Server-Products.com

Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.

Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.

• Food product may be too thick or contain a solid that will not pass through pump.

PROBLEMS WITH FLOW OR PORTIONS?

• If used: Ensure gaging collar(s) are undamaged and properly installed on head tube.

• Clean pump.

PLUNGER DOESN’T RETURN TO TOP AFTER DISPENSING?

• Ensure that the spring is functional. Replace broken spring if necessary.

• Ensure that the washer is installed between the spring and piston head.

MODEL XXXX P/N #####

SERIES ##X ##X

LEAKS NEAR THE VALVE BODY?

• Ensure gasket is properly installed.

Flat side of gasket should face up.