Server CP-200, CP-F, FP, FP-V, FP-200 Owners Manual

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Stainless Steel Pump
MODELS INCLUDE:
CP-200 CP-F FP FP-V FP-200 FP-200 DI FP-200V
2
FP-11/ FP-DI FPV-DI TP-V TP-200V
Thank You
for purchasing our Stainless Steel Pump. This quality NSF listed pump delivers precise portions and lasts for years of service.
CONSISTENT PORTIONS—SERVE BETTER
Your pump may vary
depending on specic
model number.
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PUMP PARTS
KNOB*
(black knob: 82023-000)
LOCKING COLLAR*
HEAD TUBE*
HEAD INSERT
82018
PORTION CONTROL
PLUNGER ASSEMBLY
LID*
DISCHARGE TUBE*
If your pump has threads on the discharge tube, use:
DISCHARGE TUBE NUT 82027
(not used on every pump)
CYLINDER*
O-RING, 1-5/16" 82323
SPRING*
WASHER 82015
PISTON*
SEAL ASSEMBLY 83003
FOOD EQUIPMENT LUBRICANT 40179
BRUSH 82049
BRUSH 2/5” WIDE BRISTLES 82526 1/2” WIDE BRISTLES 84257
MODEL NUMBER
*Parts may vary depending on specic
model.
Pump model, P/N (part number)
and other identication are often
stamped on lid:
MODEL XXXX P/N #####
SERIES ##X ##X
O-RING, 1" 05127
VALVE BODY 82431
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For additional details about your pump, visit www.Server-Products.com
Enter your P/N into the search bar.
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SAFETY
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for
specic guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.
PUMP CLEANING
FLUSH & RINSE
1
all pump surfaces with hot water. Place lower end of pump into container
of hot water and operate pump until all remaining product is expelled and only hot water is discharged.
DISASSEMBLE & CLEAN
2
all washable parts with soap and hot water. (See DISASSEMBLY on page 5.)
USE SUPPLIED BRUSH
to thoroughly clean inside discharge
tube and any conned areas.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
NSF International lists this pump as “Not acceptable for dispensing potentially hazardous foods.”
Pumps 80090 & 81660 are NSF listed as part of a complete unit.
YES!
Use dishwashing soap, hot water and nylon brush.
Pump is dishwasher safe.
RINSE
3
fully with clean water.
SANITIZE
4
all parts according to local sanitization requirements. All parts in contact with food must be sanitized.
AIR DRY
5
all parts fully.
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CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
1
• Pump out all (if any) remaining food product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled
and only warm water ows from discharge
tube.
• Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F /43°C).
• Place lower end of pump into cleaning mixture. Pump until all cleaning mixture is expelled.
RINSE
2
• Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.
SANITIZE
3
• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
• Place lower end of pump into this sanitizing mixture and repeatedly operate pump until 1 quart (.95 L) sanitizing mixture is pumped through pump.
RINSE
4
• Place lower end of pump into 1 cup (.24 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.
CARE OF STAINLESS STEEL
This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
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• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.
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DISASSEMBLY
If pump has been in use, rst rinse and ush
pump. See PUMP CLEANING on page 3.
During disassembly, collect small parts in a container to prevent loss.
REMOVE PLUNGER & LID
1
Turn locking collar (and discharge tube nut if used) counterclockwise to loosen and remove.
REMOVE CYLINDER &
2
DISCHARGE TUBE
Twist each counterclockwise to release from slots in valve body.
REMOVE BOTH O-RINGS
3
from the valve body and bottom of discharge tube.
Do not use a sharp tool.
PINCH & PULL
to remove o-ring
DISASSEMBLE PLUNGER:
4
REMOVE KNOB
Prevent knob from springing off: Press head tube towards piston base while twisting knob off.
REMOVE LOCKING COLLAR
REMOVE GAGING COLLAR(S)
(if used).
REMOVE HEAD INSERT
from inside head tube.
REMOVE SPRING & WASHER
from piston.
REMOVE SEAL ASSEMBLY
from piston. Pry off.
Do not use a sharp tool.
REMOVE O-RING
from inside seal.
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Page 6
ASSEMBLY
PREPARE PISTON
1
INSTALL SMALL O-RING
A
into seal.
INSTALL SEAL
B
onto piston head. Apply food equipment lubricant to outside of seal.
TIP: Flared end of seal should face away from piston head.
SLIDE WASHER onto piston.
C
WASH ALL PARTS PROPERLY BEFORE EVERY USE. See page 3.
A
C
D
SLIDE SPRING onto piston
D
PREPARE HEAD TUBE
2
OPTIONAL:
A
ADD GAGING COLLAR(S)
Slide collar(s) onto head tube to reduce portion size. See page 2 for PORTION CONTROL.
SLIDE LOCKING COLLAR
B
(threaded side down) towards ared end of head tube.
SLIDE HEAD INSERT
C
(beveled edge rst)
into head tube.
TIP: The end with smaller hole
should go in rst.
INSERT PISTON ASSEMBLY
3
into head tube assembly.
B
SET ASIDE FOR STEP 3
A
B
C
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INSTALL KNOB
4
Press head tube down to compress spring and expose piston threads. Rotate knob clockwise to secure.
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INSTALL LARGE O-RING
5
into valve body. Apply food equipment lubricant on o-ring.
INSTALL CYLINDER
6
onto valve body.
TILT wide edge of cylinder under nub on rim of valve body.
FIT TABS on cylinder into corresponding notches in valve body.
PRESS DOWN rmly and ROTAT E cylinder clockwise
to secure into slots.
INSTALL MEDIUM O-RING
7
onto discharge tube. Apply food equipment lubricant on o-ring.
INSTALL DISCHARGE TUBE
8
onto valve body. Rotate discharge tube
clockwise and press down rmly to
secure into slots on valve body.
INSTALL LID
9
by sliding smaller lid hole over discharge tube. Align center hole with threads on cylinder.
IF DISCHARGE TUBE HAS THREADS:
To secure lid, slide discharge tube nut onto discharge tube. Rotate nut clockwise to secure.
INSTALL PLUNGER ASSEMBLY
10
into cylinder. Rotate locking collar clockwise onto cylinder threads to secure.
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TROUBLESHOOTING
PROBLEMS WITH FLOW OR PORTIONS?
Clean pump.
Food product may be too thick or contain a solid that will not pass through pump.
• If used: Ensure gaging collar(s) are undamaged and properly installed on head tube.
PLUNGER DOESN’T RETURN TO TOP AFTER DISPENSING?
• Ensure that the spring is functional. Replace broken spring if necessary.
• Ensure that the washer is installed between the spring and piston head.
FOOD PRODUCT OOZES OUT AROUND LOCKING COLLAR?
• Ensure seal is properly installed on piston.
TIP: Seal has a slight taper.
Install with at side towards top, ared side down.
PUMP DRIPS?
Clean discharge tube with supplied brush.
• Inspect all o-rings. Replace if damaged.
Food product may be too thin. Visit www.Server-Products.com for more tips.
SERVER PRODUCTS LIMITED WARRANTY
This Server product is backed by a two-year limited warranty against defects in materials and workmanship. See Server-Products.com for details.
NEED HELP?
Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA
Chat with us!
spsales@server-products.com
262.628.5600 | 800.558.8722
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GENERAL SERVICE, REPAIR OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.
Please be prepared with your Model, P/N and Series located on the lid or base of the unit.
Example:
MODEL XXXX P/N #####
Manual 01588-RevF 012422
SERIES ##X ##X
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