Server BP-1-2 Operators Manual

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Eco Pump
MODELS: BP-1/4 BP-1/2
Thank You
...for purchasing our Eco Pump™. This quality, NSF listed pump delivers precise portions and is a reliable alternative to the constant expense of disposable pumps.
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BP-1/4 & BP-1/2 PUMP PARTS
HEAD ASSEMBLY
CYLINDER ASSEMBLY
DISCHARGE TUBE
LOCKING COLLAR
PISTON
SEAL
88162
PINCH VALVE
88188
SPRING
CAP
CYLINDER
STAINLESS STEEL BALL 5/16" DIAMETER
88258
(Ball snaps inside cylinder and can always remain installed, even during cleaning.)
Certain models may include
GAGING COLLAR
Install onto side of head assembly piston to reduce portion dispensed.
FOOD EQUIPMENT LUBRICANT
40179
21" BRUSH
82526
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Certain models may include
EXTENSION TUBE
Add to bottom of Cylinder Assembly to extend length.
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SAFETY
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.
DISASSEMBLY
DISASSEMBLE AND WASH ALL PARTS PROPERLY BEFORE USE.
During disassembly, collect small parts in a container to prevent loss.
REMOVE PUMP
1
from container of product.
SEPARATE CYLINDER
2
ASSEMBLY & HEAD
Loosen locking collar to release.
REMOVE SPRING & CAP
3
FROM CYLINDER
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
NSF International lists this pump as: “Not acceptable for dispensing potentially hazardous foods.”
See page 4.
REMOVE PINCH VALVE
4
from head assembly.
REMOVE SEAL
5
from head assembly by pressing it down and off with thumb. Do not use a sharp tool.
REMOVE ANY GAGING COLLAR
6
if necessary for cleaning.
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CLEANING
FLUSH & RINSE
1
all pump surfaces with hot water.
Place lower end of pump into container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.
DISASSEMBLE & CLEAN
2
all washable parts with soap and hot water (See DISASSEMBLY on page 3.)
USE A SMALL NYLON BRUSH
to thoroughly clean inside discharge tube and any confined areas.
RINSE
3
fully with clear water.
SANITIZE
4
all parts according to local sanitization requirements. All parts in contact with food must be sanitized.
AIR DRY
5
all parts fully.
YES!
Use dishwashing soap, hot water and nylon brush
Pump is dishwasher safe.
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CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
1
• Pump out all (if any) remaining food product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled and only warm water flows from discharge tube.
• Mix 2 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F/43°C).
• Place lower end of pump into cleaning mixture. Pump until all cleaning mixture is expelled.
RINSE
2
• Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
SANITIZE
3
• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
• Place lower end of pump into this sanitizing mixture and repeatedly operate pump until 1 quart (.95 L) sanitizing mixture is pumped through pump.
RINSE
4
• Place lower end of pump into 1 cup (.24 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
CARE OF STAINLESS STEEL
This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.
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ASSEMBLY
INSTALL SEAL
1
onto head assembly piston.
Apply small amount of food equipment lubricant inside seal.
TIP:
Flared end of seal must face down.
INSTALL PINCH VALVE
2
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
Install pinch valve into bottom of piston.
Press pinch valve securely to seal end.
OPTIONAL: ADD GAGING COLLAR
(if included) to reduce portion size.
PRACTICE SAFETY. WASH ALL PARTS PROPERLY BEFORE USE.
See page 4.
3
4
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INSERT SPRING INTO CYLINDER
OPTIONAL: ADD EXTENSION TUBE
(if included) to bottom of cylinder if extra length will be needed to reach product at bottom of container.
SNAP CAP ONTO CYLINDER
Press firmly to secure cap down over all threading on cylinder.
SNAP!
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INSTALL HEAD ASSEMBLY
5
INTO CYLINDER
Apply a small amount of food equipment lubricant to the outside of seal.
Slide locking collar down onto cylinder threading.
Tighten firmly to secure head assembly to cylinder.
INSERT & SECURE PUMP
6
to product container.
Tighten cap very firmly onto product container threading.
PRIME PUMP
7
Press pump several times until any air bubbles are eliminated and only product is dispensed.
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TROUBLESHOOTING
PRODUCT OOZES OUT FROM LOCKING COLLAR?
• Ensure that the cap is securely snapped into place below all the threading on
the cylinder.
INCONSISTENT PORTIONS?
Clean pump.
• Ensure product container is not empty and has enough product to pump.
• Ensure unit is assembled correctly.
TIP: Flared end of seal must face down.
• Ensure pinch valve is installed correctly.
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
• Ensure that the spring is functional. Replace broken spring if necessary.
• Ensure that the stainless steel ball is snapped in place below tabs.
SNAP!
SERVER PRODUCTS LIMITED WARRANTY
Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to:
www.Server-Products.com
NEED HELP?
Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA
262.628.5600 | 800.558.8722
SPSALES@SERVER-PRODUCTS.COM
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GENERAL SERVICE, REPAIR OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.
Please refer to page 2 for descriptions of pump components.
Examine your pump parts. Certain components may be marked with individual part numbers.
Manual 01659-RevB 050217
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