Server 88680 Service Manual

Page 1
Eco Dispenser
UNIT MODEL: SPP PUMP MODEL: BP-1
Used with pouches up to 64 oz with 16mm fitments.
88680
USES PUMP
88548
Thank You
...for purchasing our Eco Dispenser™ to deliver high quality beverages. The reliable, reusable pump lasts for years while the environmentally friendly pouch system minimizes landfill impact.
CONSISTENT PORTIONS—SERVE BETTER
88876
USES PUMP
88877
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ECO DISPENSER™ PARTS
COMPLETE UNIT
88680 OR 88876
UNIT 88680 USE
PUMP 88548
UNIT 88876 USE
PUMP 88877
PUMP 88548 OR 88877
PUMP DELIVERS 1 OZ PORTIONS
To reduce portion, add optional GAGING COLLAR(S) onto side of head assembly
PUMP PUMP 88548 88877
Small collar: 1/8 oz reduction 88313 88887 Medium collar: 1/4 oz reduction 88204 88888 Large collar: 1/2 oz reduction 88205 88879
HEAD ASSEMBLY
PUMP 88548 USE
88545
PUMP 88877 USE
88718
DISCHARGE TUBE
LOCKING COLLAR
PUMP 88548:
STOP COLLAR
88409
PISTON
SEAL ASSEMBLY (Seal & O-Ring) 83003
PINCH VALVE
88202
SPRING
PUMP 88548 USE 88166 PUMP 88877 USE 88395
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LID
88681
SHROUD
88682
CYLINDER ASSEMBLY
88549
FOOD EQUIPMENT LUBRICANT 40179
11" BRUSH 82049
21" BRUSH
PUMP 88548 USE 88166 PUMP 88877 USE 84257
CAP
88016
CYLINDER
88553
STAINLESS STEEL BALL 1/2" DIAMETER
06022
(Ball snaps inside cylinder and can always remain installed, even during cleaning.)
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DISASSEMBLY
DISASSEMBLE AND WASH ALL PARTS PROPERLY BEFORE USE.
During disassembly, collect small parts in a container to prevent loss.
REMOVE LID, PUMP & POUCH
1
from shroud. Push up back tab of lid to release lid from pair of pegs.
DETACH POUCH
2
from bottom of pump.
UNSCREW CAP FROM LID
3
to remove pump.
SEPARATE CYLINDER
4
ASSEMBLY & HEAD
Loosen locking collar to release.
See page 4.
REMOVE SPRING & CAP
5
FROM CYLINDER
REMOVE PINCH VALVE
6
from head assembly.
REMOVE SEAL
7
from head assembly by pressing it down and off with thumb. Do not use a sharp tool.
REMOVE O-RING
8
FROM SEAL
REMOVE STOP COLLAR
9
& ANY GAGING COLLAR(S)
if necessary for cleaning.
Page 3
Page 4
SAFETY
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.
CLEANING
PUMP CLEANING
FLUSH & RINSE
1
all pump surfaces with hot water.
Place lower end of pump into container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.
DISASSEMBLE & CLEAN
2
all washable parts with soap and hot water (See DISASSEMBLY on page 3.)
USE SUPPLIED BRUSH
to thoroughly clean inside discharge tube and any confined areas.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
NSF International lists this pump as: “Not acceptable for dispensing potentially hazardous foods.”
YES!
Use dishwashing soap, hot water and nylon brush
Pump is dishwasher safe.
3
4
5
Page 4
RINSE
fully with clear water.
SANITIZE
all parts according to local sanitization requirements. All parts in contact with food must be sanitized.
AIR DRY
all parts fully.
LID & SHROUD CLEANING
Lid & Shroud may be wiped clean with dishwashing soap & hot water.
Page 5
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
1
• Pump out all (if any) remaining food product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled and only warm water flows from discharge tube.
• Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F/43°C).
• Place lower end of pump into cleaning mixture. Pump until all cleaning mixture is expelled.
RINSE
2
• Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
SANITIZE
3
• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
• Place lower end of pump into this sanitizing mixture and repeatedly operate pump until 1 quart (.95 L) sanitizing mixture is pumped through pump.
RINSE
4
• Place lower end of pump into 1 cup (.24 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
CARE OF STAINLESS STEEL
This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.
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Page 6
ASSEMBLY
INSTALL O-RING
1
into seal. Apply food equipment lubricant on O-ring
INSTALL SEAL
2
onto head assembly piston.
Apply small amount of food equipment lubricant inside seal.
TIP: Flared end of seal should face away from piston head.
INSTALL PINCH VALVE
3
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
Install pinch valve into bottom of piston. Press pinch valve securely to seal end.
PUMP 88548:
INSTALL STOP COLLAR
onto side of head assembly piston.
OPTIONAL: ADD GAGING COLLAR(S)
4
to reduce portion size. Small collar: 1/8 oz reduction Medium collar: 1/4 oz reduction Large collar: 1/2 oz reduction
PRACTICE SAFETY. WASH ALL PARTS PROPERLY BEFORE USE.
See page 4.
5
6
Page 6
INSERT SPRING INTO CYLINDER
SNAP CAP ONTO CYLINDER
Press firmly to secure cap down over all threading on cylinder.
SNAP!
Page 7
INSTALL HEAD ASSEMBLY
7
INTO CYLINDER
Apply a small amount of food equipment lubricant to the outside of seal.
Slide locking collar down onto cylinder threading.
Tighten firmly to secure head assembly to cylinder.
SECURE PUMP INTO LID
8
Tighten cap very firmly onto lid threading.
ATTACH PUMP TO POUCH
9
• Place pouch on countertop with pouch fitment circle facing upward.
• Position pump connector directly over center of pouch fitment.
• Press pump connector down to pierce through film in pouch fitment.
INSERT PUMP, LID &
10
POUCH COMBINATION INTO BASE
Pump connector is fully engaged when top surface of pouch fitment touches pump connector rim.
SECURE LID
11
Insert front slot of lid into tab on face of base.
Push lid down to snap onto back pegs on shroud.
PRIME PUMP
12
Press pump several times until any air bubbles are eliminated and only product is dispensed.
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Page 8
TROUBLESHOOTING
PRODUCT OOZES OUT FROM LOCKING COLLAR?
Ensure that the cap is securely snapped
into place past all threads on the cylinder.
INCONSISTENT PORTIONS?
Clean pump.
• Ensure product container is not empty and has enough product to pump.
• Ensure unit is assembled correctly.
TIP: Seal has a slight taper. Install with flat side towards top, flared side down.
• Ensure pinch valve is installed correctly.
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
• Ensure that the spring is functional. Replace broken spring if necessary.
• Ensure that the stainless steel ball is snapped in place below tabs.
SNAP!
SERVER PRODUCTS LIMITED WARRANTY
Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to:
www.Server-Products.com
NEED HELP?
Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA
262.628.5600 | 800.558.8722
SPSALES@SERVER-PRODUCTS.COM
Page 8
GENERAL SERVICE, REPAIR OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.
Please be prepared with your Series Number and Description located on the back of the unit.
Please refer to page 2 for individual Part Numbers.
Manual 01681-RevC 091917
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