Server 88477 Service Manual

Bottle Pump

MODEL: BP-1

88477

Thank You

...for purchasing our Stainless Steel Hybrid Pump.
This quality, NSF listed pump delivers precise
portions and is a reliable alternative to the constant
expense of disposable pumps.

CONSISTENT PORTIONS—SERVE BETTER

88477 BP-1 PUMP PARTS

HEAD
ASSEMBLY

88478

CYLINDER
ASSEMBLY

88496

DISCHARGE TUBE

LOCKING COLLAR

PISTON

SEAL

83005

PINCH VALVE

88202

SPRING

88166

CAP

88016

GAGING COLLAR

88411

Add to set portion
size to 1/2 oz.

(Without collar,
portion is 1 oz.)

FOOD
EQUIPMENT
LUBRICANT

40179

Keep second
gaging collar
as a spare part.

Page 2

CYLINDER

88247

STAINLESS STEEL
BALL
1/2" DIAMETER

06022

(Ball snaps inside
cylinder and can
always remain installed,
even during cleaning.)

2.5" EXTENSION TUBE

88315

If needed: Add to bottom
of Cylinder Assembly
to extend length.

11" BRUSH

82049

21" BRUSH

82526

SAFETY

According to food and safety regulations, most
foods must be stored and/or served at certain
temperatures or they could become hazardous.
Check with local food and safety regulators for
specific guidelines.

Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. cannot be responsible for the
serving of potentially hazardous product.

DISASSEMBLY

DISASSEMBLE AND WASH
ALL PARTS PROPERLY BEFORE USE.

During disassembly, collect small parts
in a container to prevent loss.

REMOVE PUMP

1

from container of product.

SEPARATE CYLINDER

2

ASSEMBLY & HEAD

Loosen locking collar to release.

IMPORTANT

Clean, rinse, sanitize, and dry parts daily or regularly
to comply with local sanitization requirements.

NSF International lists this pump as:
“Not acceptable for dispensing potentially
hazardous foods.”

See page 4.

REMOVE SPRING, CAP

3

& EXTENSION TUBE
FROM CYLINDER

REMOVE PINCH VALVE

4

from head assembly.

REMOVE SEAL

5

from head assembly by pressing it
down and off with thumb.
Do not use a sharp tool.

REMOVE GAGING COLLAR

6

if necessary for cleaning.

Page 3

CLEANING

FLUSH & RINSE

1

all pump surfaces with hot water.

Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only hot
water is discharged.

DISASSEMBLE & CLEAN

2

all washable parts with soap and hot water
(See DISASSEMBLY on page 3.)

USE SUPPLIED BRUSH

to thoroughly clean inside discharge
tube and any confined areas.

RINSE

3

fully with clear water.

SANITIZE

4

all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.

AIR DRY

5

all parts fully.

YES!

Use dishwashing
soap, hot water
and nylon brush

Pump is dishwasher safe.

Page 4

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

CLEAN

1

• Pump out all (if any) remaining food
product from inside pump body.

• Wash and rinse off outside of pump body.

• Flush out and rinse inside of pump.

• Place lower end of pump into container
full of water and operate pump until all (if
any) remaining product is expelled
and only warm water flows from discharge
tube.

• Mix 2 tsp (5 mL) of dishwashing detergent
with 1 quart (.95 L) of hot tap water
(approximately 110°F/43°C).

• Place lower end of pump into cleaning
mixture. Pump until all cleaning mixture is
expelled.

RINSE

2

• Place lower end of pump into 2 cups
(.5 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.

SANITIZE

3

• Mix one 1 oz (30 mL) packet of KAY-5
Sanitizer/Cleaner (EPA REG No. 5389-

15) with 2.5 gallons (9.5 L) of tap water
(approximately room temperature).

• Place lower end of pump into this
sanitizing mixture and repeatedly operate
pump until 1 quart (.95 L) sanitizing
mixture is pumped through pump.

RINSE

4

• Place lower end of pump into 1 cup
(.24 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.

CARE OF STAINLESS STEEL

This durable pump includes
stainless steel components.

If you notice corrosion beginning on any
stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the
cleaning procedures you are using.

• A mildly abrasive nylon or brass brush may
be used to remove any stubborn deposits.

• Fully rinsing and drying all parts can help
prevent corrosion. Elements and minerals in
tap water can accumulate on stainless steel
parts and create corrosion.

• Do not use abrasive, caustic or ammonia
based cleansers.

• Do not use products containing acids,
alkalines, chlorine, or salt. These agents can
corrode stainless steel.

• Do not use metal scrapers or cleaning pads
that could scratch surfaces.

Page 5

ASSEMBLY

INSTALL SEAL

1

onto head assembly piston.

Apply small amount of food
equipment lubricant inside seal.

TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.

INSTALL PINCH VALVE

2

Apply small amount of food equipment
lubricant inside bottom of piston.

TIP: Squeeze the pinch valve open
before installation to ensure it isn’t
stuck shut.

Install pinch valve into bottom of piston.

Rotate pinch valve to spread
lubricant evenly.

Press pinch valve securely to seal end.

INSTALL GAGING COLLAR

3

onto side of head assembly piston

This sets portion dispensed
to 1/2 oz.

PRACTICE SAFETY. WASH ALL PARTS
PROPERLY BEFORE USE.

See page 4.

4

5

Page 6

INSERT SPRING
INTO CYLINDER

OPTIONAL: ADD EXTENSION TUBE

to bottom of cylinder if extra length
will be needed to reach product
at bottom of container.

SNAP CAP
ONTO CYLINDER

Press firmly to secure cap down
over all threading on cylinder.

SNAP!

INSTALL HEAD ASSEMBLY

6

INTO CYLINDER

Apply a small amount of food equipment
lubricant to the outside of seal.

Slide locking collar down
onto cylinder threading.

Tighten firmly to secure
head assembly to cylinder.

INSERT & SECURE PUMP

7

to product container.

Tighten cap very firmly onto product
container threading.

PRIME PUMP

8

Press pump several times until any air
bubbles are eliminated and only product
is dispensed.

Page 7

TROUBLESHOOTING

PRODUCT OOZES OUT FROM LOCKING COLLAR?

• Ensure that the cap is securely snapped
into place below all the threading on

the cylinder.

INCONSISTENT PORTIONS?

• Clean pump.

• Ensure product container is not empty
and has enough product to pump.

• Ensure gaging collar is installed on side
of head assembly piston.

• Ensure unit is assembled correctly.

TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.

• Ensure pinch valve is installed correctly.

TIP: Squeeze the pinch valve
open before installation to
ensure it isn’t stuck shut.

• Ensure that the spring is functional.
Replace broken spring if necessary.

• Ensure that the stainless steel ball
is snapped in place below tabs.

SNAP!

SERVER PRODUCTS
LIMITED WARRANTY

Server Products equipment is backed by a
two-year limited warranty against defects in
materials and workmanship.
For complete warranty information go to:

www.Server-Products.com

GENERAL SERVICE,
REPAIR OR RETURNS

Before sending any item to Server Products
for service, repair, or return, contact Server
Products customer service to request a Return
Authorization Number. Merchandise must be
sent to Server Products with this number. Service
is extremely prompt. Typically, units are repaired
and ship out within 48 hours of receipt.

Merchandise being returned for credit must be in
new and unused condition and not more than 90
days old and will be subject to a 20% restocking
charge.

HELP or ORDERING REPLACEMENT PARTS

Server Products Inc.

3601 Pleasant Hill Road
Richfield, WI 53076 USA

262.628.5600 | 800.558.8722

[e-mail]

Page 8

Please refer to page 2 for descriptions
of pump components.

Examine your pump parts. Certain components,
such as the cylinder cap, may be marked with
individual part numbers.

Manual 01786-RevA 050416