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KNOB
DISCHARGE TUBE
LOCKING COLLAR
01524-REVO_021114_ENGLISH
BOTTLE PUMPS
PARTS INCLUDED VARY DEPENDING ON PUMP
88000 88573 88575
HEAD
ASSEMBLY
SPRING
SEAL
PINCH VALVE
CAP
CYLINDER
GAGING COLLARS (Portion Control)
Each gaging collar added
will reduce portion served:
small = .125 oz reduction
medium = .25 oz reduction
large = .50 oz reduction
larger = .75 oz reduction
Gaging Collars included vary depending on pump.
CYLINDER
ASSEMBLY
(stainless steel ball
snaps inside cylinder,
and can always
remain installed)
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CLEAN-IN-PLACE PROCEDURE
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING
PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP BODY.
2 WASH AND RINSE OFF OUTSIDE OF PUMP BODY.
3 FLUSH OUT AND RINSE THROUGH INSIDE OF PUMP.
• Place lower end of pump into container full of
water and operate pump until all (if any) remaining
product is expelled and only warm water ows from
discharge tube.
4 MIX 2 OZ (5 ML) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART
(.95 L) OF HOT TAP WATER (APPROXIMATELY
110°F/43°C).
5 PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
6 PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
SANITIZE:
7 MIX ONE 1 OZ (30 ML) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY
ROOM TEMPERATURE).
8 PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED
THROUGH PUMP.
RINSE:
9 PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
CLEAN AND FLUSH PUMP
WITH SOAP, SANITIZER, AND HOT WATER
PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
DURING DISASSEMBLY, USE A CONTAINER TO COLLECT
SMALL PARTS OF PUMP TO PREVENT ANY LOSS.
1 LOOSEN CAP SECURING PUMP TO LID OR BOTTLE
AND REMOVE PUMP FROM LID OR BOTTLE.
LOOSEN LOCKING COLLAR AND REMOVE CYLINDER
2
ASSEMBLY FROM HEAD ASSEMBLY.
3 REMOVE SPRING FROM CYLINDER ASSEMBLY.
4 REMOVE PINCH VALVE FROM HEAD ASSEMBLY
• Pinch and gently turn to pull valve out.
5 REMOVE SEAL FROM HEAD ASSEMBLY BY PRESSING
DOWN AND OFF WITH THUMB.
Do not use a sharp tool to remove seal, this may
•
damage seal.
• If seal is damaged, product will leak past seal.
6 REMOVE GAGING COLLAR(S) FROM HEAD ASSEMBLY.
.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
STAINLESS STEEL PARTS CAN CORRODE.
IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY
THESE PARTS DAILY AND PROPERLY.
FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY.
2 WASH AND SCRUB ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER DAILY.
• Wash small parts in a pan or other container
to prevent part loss.
• Use supplied brushes to clean all conned
areas. Maintain a clean and efcient pump
by using the brushes supplied with pump to
prevent product build up inside pump.
• IMPORTANT PUMP AREAS TO CLEAN: Clean
inside cylinder thoroughly with brush 82049.
Clean inside discharge tube thoroughly with
brush 82526.
• Do not use abrasive cleansers, scrapers, steel pads,
steel wool, or other cleaning tools that can scratch
surfaces.
• A general purpose, nonabrasive cleaner may be
used on hard to remove food deposits.
• Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
These agents can corrode stainless steel.
• Do not use ammonia to clean pump parts.
Ammonia can damage plastic parts.
• A nontoxic glass cleaner may be used for cleaning
any stainless steel parts.
3 FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR
WATER.
• Fully rinsing all parts can help prevent corrosion.
4 DRY ALL STAINLESS STEEL PARTS WITH A CLEAN
SOFT CLOTH.
• Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on any stainless steel parts,
it is important to fully dry with a clean soft cloth
regularly.
5 SANITIZE PARTS FOLLOWING LOCAL SANITIZATION
REQUIREMENTS.
ALL PARTS IN CONTACT WITH FOOD MUST BE
SANITIZED.
• Allow parts to fully air dry after sanitization.
Food Equipment
Lubricant 40179
Brush 82049 (1 ¼” D)
Brush 82526 (21” D)
CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
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ALWAYS CLEAN PUMP THOROUGHLY BEFORE EACH USE
AND AFTER USE DAILY. SEE PUMP DISASSEMBLY AND
PUMP CLEANING.
1 INSTALL SEAL SECURELY ONTO HEAD ASSEMBLY
PISTON.
• Apply food equipment lubricant inside seal.
• Flared end of seal assembly should be facing away
from piston head.
If seal is installed incorrectly, product will leak
•
past seal.
2 APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE BOTTOM OF HEAD ASSEMBLY
PISTON. THEN INSTALL PINCH VALVE INTO BOTTOM
END OF HEAD ASSEMBLY PISTON.
Rotate pinch valve inside head assembly piston
•
to spread lubricant evenly inside end of head
assembly piston. Then position pinch valve
securely into a sealed position on end of head
assembly piston.
3 INSTALL GAGING COLLAR ONTO SIDE OF HEAD
ASSEMBLY PISTON.
4 INSTALL SPRING INTO CYLINDER.
5 INSTALL CAP BY SECURELY SNAPPING IT ONTO
CYLINDER, PAST THREADING.
6 SECURE CAP TO BOTTLE OR INSTALL LID BY SLIDING
LID UP FROM BOTTOM OF CYLINDER TO ALIGN
WITH CAP. SECURE PUMP TO BOTTLE OR LID BY
TIGHTENING CAP TO BOTTLE OR LID THREADING.
7 APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE TOP OF CYLINDER AND TO
OUTSIDE SURFACE OF SEAL.
8 INSTALL HEAD ASSEMBLY PISTON INTO CYLINDER.
9 SLIDE LOCKING COLLAR DOWN ONTO CYLINDER
THREADING AND TIGHTEN TO SECURE HEAD
ASSEMBLY TO CYLINDER.
J PREPARE PUMP FOR USE.
Operate pump several times until only product,
•
without air bubbles, is delivered with each stroke
of pump.
PUMP ASSEMBLYPUMP ASSEMBLY
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TROUBLESHOOTING
Pump dispenses little or no product:
• Ensure pinch valve is properly installed into
bottom of head assembly.
• Ensure ball is snapped in place down inside
cylinder.
• Product may be too stiff or contain a solid
that will not pass through pinch valve.
Product oozes out around locking collar:
• Ensure seal is securely installed onto head
assembly piston. Ensure ared edge of seal is
facing down towards bottom of piston.
Pump head assembly does not return to top of stroke
after dispensing product:
• Inspect spring for any damage. If bent or broken,
spring may cause permanent damage to cylinder.
Replace spring if necessary.
Pump drips:
• Clean head assembly discharge tube with
supplied cleaning brush.
• Ensure product is not being heated by any
external source(s) causing product to expand
and drip from pump.
Portion control is not consistent:
• Inspect gaging collar for any damage, verify that
it is the correct one, and is installed properly
onto head assembly piston.
• Inspect pinch valve for any damage. Replace if
necessary.
• Ensure ball is snapped in place down inside
cylinder.
Problems with pump operation and/or ow:
• Replace seal if necessary.
• Replace cylinder assembly if necessary.
• Clean pump.
GENERAL SERVICE, REPAIR, OR
RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to
request a Return Authorization Number. Merchandise
must be sent to Server Products with this number.
Merchandise being returned for credit must be in new
and unused condition and not more than 90 days old and
will be subject to a 20% (percent) restocking charge.
Electrical parts (thermostats, heating elements etc.) are
not returnable.
Server Products maintains a fully staffed service department with highly skilled factory trained personnel. Service
is extremely prompt. Under normal circumstances, a repaired unit is shipped out the day after it is received. Labor
charges are reasonable.
SERVICE
Contact dealer or Server Products Inc.
customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
• Model Letters/Name/Numbers
• Part Numbers- P/N
• Series Numbers/Letters
• Part Description
This information and other important data is stamped on
the lid or cylinder of pumps or on the bottom or back side
of every unit.
SAFETY GUIDELINES
According to food and safety regulations, most foods must
be stored and/or served at certain temperatures or they
could become hazardous. Check with local food and safety
regulators for specic guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. can not be responsible for the
serving of potentially hazardous product.
NSF International
(National Sanitation Foundation)
lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food
serving and storage, but there are many products which
can corrode it. If you notice corrosion beginning on
any stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the cleaning
procedures you are using.
• Products containing: acids, alkalines, chlorine,
or salt can corrode stainless steel.
• Sauerkraut and Au Jus sauces corrode stainless
steel. Server Products, Inc. regrets that we can not
honor warranty claims on stainless steel parts that
have been affected by sauerkraut
or Aus Jus.
SERVER PRODUCTS
LIMITED WARRANTY
All Server Products equipment is backed by a
two-year limited warranty against defects in materials and
workmanship. For complete warranty information go to:
www.server-products.com
SCOPE OF WARRANTY:
Server Products Inc. (“Server Products”) warrants that,
for a period of two (2) years from the date of purchase
(the “Warranty Period”), the equipment manufactured by
it will be free from defects in workmanship and materials
provided the equipment is used in the manner and in the
environment for which they were manufactured.
DISCLAIMERS AND LIMITATIONS:
Other than as set forth above, Server Products specically
disclaims all express and implied warranties, including but
not limited to, warranties of merchantability and/or tness
for a particular purpose or use.
This warranty does not extend to repairs or alterations
undertaken without the prior written consent of Server
Products or for goods that are misused, abused or neglected or if the goods are not properly stored, maintained,
installed or operated.
Server Products shall not be liable for incidental, special,
indirect, exemplary, punitive or consequential damages
resulting from the use of the good or arising out of any
breach of this warranty; including but not limited to dam-
age to property or loss of prots or revenue.
CLAIMS ADMINISTRATION:
All warranty claims must be made by calling our customer
service department for a return authorization during the
Warranty Period and any alleged defective unit must be
returned to Server Products factory, freight prepaid.
Upon receipt of any defective unit, Server Products, at its
option, may either: (i) replace any equipment proved to be
defective, (ii) remedy or repair such defect or (iii) refund
the purchase price of the defective equipment in the form
of a credit applicable to future purchases. Server Products
obligation and Buyer’s sole remedy will be limited to these
options. In the case of units or parts purchased by Server
Products from a third-party supplier: Server Products’ obligation and Buyer’s sole remedy against Server Products or
Server Products’s suppliers shall not exceed the settlement
which Server Products is able to obtain from its supplier.
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
262.628.5600
800.558.8722
262.628.5110
www.server-products.com
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