Server 87977 Service Manual

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Maximo Sauce Dispensing Unit
UNIT MODEL: SPPG
PUMP MODEL: BP-1
Chocolate Maximo Unit
0.33 fl oz portions
71195
0.50 fl oz portions
71197
Server 87974
Server 87975
Caramel Maximo Unit
0.33 fl oz portions
71196
0.625 fl oz portions
71198
Thank You
CONSISTENT PORTIONS—SERVE BETTER
Server 87977
Server 87976
Ghirardelli Maximo
Sauce Dispensing
System Video
Directions:
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SAFETY
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.
SYSTEM PARTS
Pumps are preset to deliver correct portions:
0.33 FL OZ PUMP 87986
0.50 FL OZ PUMP 87982
0.625 FL OZ PUMP 87991
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
NSF International lists this pump as: “Not acceptable for dispensing potentially hazardous foods.”
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CHOCOLATE LID
88352
CHOCOLATE BASE
88376
CARAMEL LID 88367
CARAMEL BASE 88377
FOOD EQUIPMENT LUBRICANT
40179
11" BRUSH
82049
21" BRUSH
84257
SCRAPER 87022
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PUMP DETAILS FOR 87986, 87982, 87991
HEAD ASSEMBLY
DISCHARGE TUBE
LOCKING COLLAR
PISTON
SEAL ASSEMBLY
(Seal & O-Ring)
83003
PINCH VALVE
88203
SPRING
88395
Portion size is marked on top.
Example: “0.33 SP” indicates 0.33 fl oz Syrup Pump.
GAGING COLLAR
Collar snaps onto head assembly to set proper portion size.
Portion size is marked on collar.
CYLINDER ASSEMBLY
CAP
CYLINDER
88553
STAINLESS STEEL BALL 1/2" DIAMETER
06022
(Ball snaps inside cylinder and can always remain installed.)
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ASSEMBLY
INSTALL O-RING
1
into seal. Apply food equipment lubricant on O-ring
INSTALL SEAL
2
onto head assembly piston.
Apply small amount of food equipment lubricant inside seal.
TIP: Flared end of seal should face away from piston head.
INSTALL PINCH VALVE
3
Apply small amount of food equipment lubricant inside bottom of piston.
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
Install pinch valve into bottom of piston.
Rotate pinch valve to spread lubricant evenly.
Press pinch valve securely to seal end.
INSTALL GAGING COLLAR
4
onto side of head assembly piston.
Portion size marked on gaging collar must match portion size marked on top of pump.
PRACTICE SAFETY. WASH ALL PARTS PROPERLY BEFORE USE.
See page 10.
5
6
Page 4
INSERT SPRING INTO CYLINDER
SNAP CAP ONTO CYLINDER
Press firmly to secure cap down over all threading on cylinder.
SNAP!
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INSTALL HEAD ASSEMBLY
7
INTO CYLINDER
Apply a small amount of food equipment lubricant to the outside of seal.
Slide locking collar down onto cylinder threading.
Tighten firmly to secure head assembly to cylinder.
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ASSEMBLY
ATTACH PUMP TO LID
8
Screw pump cap onto lid threading to secure.
ATTACH PUMP TO POUCH
9
• Place sauce pouch on countertop with pouch fitment circle facing upward.
• Position pump connector directly over center of pouch fitment.
• Press pump connector down to pierce through film in pouch fitment.
• Pump connector is fully engaged when top surface of pouch fitment touches pump connector rim.
Continued from pages 4 & 5.
10
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INSERT PUMP, LID & POUCH COMBINATION INTO BASE
Loosely fold pouch around bottom of pump while inserting into base.
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PUSH LID DOWN
11
onto base. Snap into position to secure.
SNAP
PRIME PUMP
12
Press pump several times until sauce is dispensed.
READY
MAXIMIZE POUCH EVACUATION
WHEN SAUCE POUCH SEEMS EMPTY (AFTER PUMPING), USE POUCH SCRAPER.
REMOVE PUMP, LID &
1
POUCH COMBINATION FROM BASE
STRETCH POUCH FLAT
2
on countertop.
USE SCRAPER
3
to push sauce towards pump and maximize evacuation from pouch.
RETURN PUMP, LID &
4
POUCH FOR OPERATION
DISPENSE UNTIL ALL
5
REMAINING SAUCE IS EVACUATED FROM POUCH
Completely empty pouch may be discarded.
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UNIT TAKE-DOWN
REMOVE PUMP,
1
LID & POUCH
from shroud.
REMOVE POUCH
2
from pump. Completely empty pouch may be discarded.
3
4
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REMOVE PUMP
from lid. Loosen cap from lid threads to release.
DISASSEMBLE & CLEAN PUMP
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PUMP DISASSEMBLY
DISASSEMBLE AND WASH ALL PARTS PROPERLY BEFORE USE.
During disassembly, collect small parts in a container to prevent loss.
SEPARATE CYLINDER
1
ASSEMBLY & HEAD
Loosen locking collar to release.
REMOVE SPRING & CAP
2
FROM CYLINDER
See page 10.
REMOVE PINCH VALVE
3
from head assembly. Pinch gently and twist to pull valve out.
REMOVE SEAL
4
from head assembly by pressing it down and off with thumb. Do not use a sharp tool.
REMOVE O-RING
5
FROM SEAL
6
REMOVE GAGING COLLAR
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PUMP CLEANING
FLUSH & RINSE
1
all pump surfaces with hot water.
Place lower end of pump into container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.
DISASSEMBLE & CLEAN
2
all washable parts with soap and hot water (See DISASSEMBLY on page 9.)
USE SUPPLIED BRUSH
to thoroughly clean inside discharge tube and any confined areas.
RINSE
3
fully with clear water.
SANITIZE
4
all parts according to local sanitization requirements. All parts in contact with food must be sanitized.
AIR DRY
5
all parts fully.
YES!
Use dishwashing soap, hot water and nylon brush
Pump is dishwasher safe.
LID & BASE CLEANING
YES!
Use dishwashing soap and hot water to clean lid and base.
DO NOT IMMERSE BASE IN WATER
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• A general purpose, nonabrasive cleaner may be used on hard to remove deposits.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use cleansing agents with high concentrations of acid, alkaline or chlorine.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.
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CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
1
• Pump out all (if any) remaining food product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled and only warm water flows from discharge tube.
• Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F/43°C).
• Place lower end of pump into cleaning mixture. Pump until all cleaning mixture is expelled.
RINSE
2
• Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
SANITIZE
3
• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
• Place lower end of pump into this sanitizing mixture and repeatedly operate pump until 1 quart (.95 L) sanitizing mixture is pumped through pump.
RINSE
4
• Place lower end of pump into 1 cup (.24 L) of hot tap water (approximately 110°F/43°C) and pump until all tap water is expelled.
CARE OF STAINLESS STEEL
This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.
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TROUBLESHOOTING
PRODUCT OOZES OUT FROM LOCKING COLLAR?
• Ensure that the cap is securely snapped into place below all the threading on
the cylinder.
INCONSISTENT PORTIONS?
Clean pump.
• Ensure product container is not empty and has enough product to pump.
• Ensure unit is assembled correctly.
TIP: Seal has a slight taper. Install with flat side towards top, flared side down.
• Ensure pinch valve is installed correctly.
TIP: Squeeze the pinch valve open before installation to ensure it isn’t stuck shut.
• Ensure that the spring is functional. Replace broken spring if necessary.
• Ensure that the stainless steel ball is snapped in place below tabs.
SNAP!
SERVER PRODUCTS LIMITED WARRANTY
Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to:
www.Server-Products.com
NEED HELP?
Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA
262.628.5600 | 800.558.8722
SPSALES@SERVER-PRODUCTS.COM
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GENERAL SERVICE, REPAIR OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.
Please be prepared with your Series Number and Description located on the unit.
Please refer to pages 2 & 3 for individual
Part Numbers.
Manual 01932-RevB 020518
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