Server 87620 Owner’s Manual

KNOBS

LOCKING COLLAR

GAGING COLLARS (Portion Control)

HEAD TUBES

HEAD INSERT

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STAINLESS STEEL PUMPS- 2 OZ

PARTS INCLUDED VARY DEPENDING ON PUMP

Smaller gaging collar added will reduce portion served by .25 oz, larger by .50 oz

SPRINGS

WASHER

PISTONS

SEAL ASSEMBLY

LIDS

DISCHARGE TUBES

DISCHARGE TUBE NUT

SEAL SEAL O-RING

DISCHARGE TUBE O-RING (1” D)

VALVE BODIES

SUCTION TUBE O-RING SUCTION TUBE

CYLINDERS

SILICONE GASKET

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.

CLEAN:

1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT

FROM INSIDE PUMP.

2 WASH AND RINSE OFF OUTSIDE OF PUMP. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE

SURFACES OF PUMP THOROUGHLY WITH HOT WATER.

• Place lower end of pump into container of hot water and operate pump until all (if any) remaining product

is expelled and only hot water ows from discharge

tube.

4 MIX 2 OZ (5 ML) OF DISHWASHING DETERGENT

(DAWN DISHWASHING LIQUID) WITH 1 QUART (.95 L) OF HOT TAP WATER (APPROXIMATELY 110°F/43°C).

5 PLACE LOWER END OF PUMP INTO THIS CLEANING

MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.

RINSE:

6 PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF

HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP.

SANITIZE:

7 MIX ONE 1 OZ (30 ML) PACKET OF KAY-5

SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH

2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY ROOM TEMPERATURE).

8 PLACE LOWER END OF PUMP INTO THIS SANITIZING

MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL 1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED THROUGH PUMP.

RINSE:

9 PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF

HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS PUMPED THROUGH PUMP.

CLEAN AND FLUSH PUMP WITH SOAP, SANITIZER, AND HOT WATER

PUMP DISASSEMBLY

BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN PUMP.

1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT

FROM INSIDE PUMP BODY.

2 WASH AND RINSE OFF OUTSIDE OF PUMP BODY. 3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE

SURFACES OF PUMP THOROUGHLY WITH HOT WATER.

• Place lower end of pump into container of hot water and operate pump until all (if any) remaining product

is expelled and only hot water ows from discharge

tube. Then remove pump from container of water to disassemble.

• Use a container to collect small parts of pump to prevent any loss.

4 REMOVE PLUNGER ASSEMBLY AND LID FROM PUMP

BODY BY TURNING LOCKING COLLAR AND DISCHARGE TUBE NUT COUNTERCLOCKWISE.

5 REMOVE CYLINDER AND DISCHARGE TUBE FROM

VALVE BODY BY ROTATING COUNTERCLOCKWISE TO RELEASE FROM SLOTS IN VALVE BODY.

6 REMOVE RUBBER GASKET FROM VALVE BODY. 7 REMOVE SMALL O-RING FROM DISCHARGE TUBE.

• Be careful not to damage o-ring when prying it off of discharge tube.

8 REMOVE KNOB FROM PLUNGER ASSEMBLY BY

ROTATING COUNTERCLOCKWISE.

• Firmly hold head tube towards piston head while unscrewing knob. Pressure on spring will release and push knob off rapidly.

9 REMOVE LOCKING COLLAR FROM HEAD TUBE.

• Remove gaging collar(s), if used, from head tube by sliding them off.

J REMOVE HEAD INSERT FROM INSIDE HEAD TUBE. K REMOVE SPRING FROM PISTON. L REMOVE WASHER FROM PISTON. M REMOVE SEAL ASSEMBLY FROM PISTON HEAD.

• Be careful not to damage seal when prying it off of piston head.

N REMOVE O-RING FROM INSIDE SEAL

• Be careful not to damage o-ring when prying it out of seal.

IMPORTANT PUMP AREAS TO CLEAN: CLEAN ALL SIDES OF STAINLESS STEEL BALLS CLEAN VALVE BODY PASSAGEWAY CLEAN VALVE BODY OPENINGS

PUMP CLEANING

BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.

1 SEE PUMP DISASSEMBLY. 2 WASH ALL PARTS WITH DISHWASHING DETERGENT

AND HOT WATER DAILY.

• Wash small parts in a pan or other container to prevent part loss.

• Scrub with supplied brushes to clean all

conned areas. Maintain a clean and efcient

pump by using the brushes supplied with pump to prevent product build up inside pump.

• IMPORTANT PUMP AREAS TO CLEAN: Clean inside cylinder thoroughly with brush 82049. Clean inside discharge tube and valve body thoroughly with brush 82526.

• Do not use abrasive cleansers, scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.

• A general purpose, nonabrasive cleaner may be used on hard to remove food deposits.

• Do not use caustic cleansers nor cleansing agents with high concentrations of acid, alkaline or chlorine. These agents can corrode metal parts.

• Do not use ammonia to clean pump parts. Ammonia can damage plastic parts.

• A nontoxic glass cleaner may be used for cleaning any stainless steel parts.

3 FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR

WATER.

• Fully rinsing all parts can help prevent corrosion.

4 DRY ALL STAINLESS STEEL PARTS WITH A CLEAN

SOFT CLOTH.

• Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion.

• To prevent corrosion on any stainless steel parts, it is important to fully dry with a clean soft cloth regularly.

5 SANITIZE PARTS FOLLOWING YOUR LOCAL

SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.

• Allow parts to fully air dry after sanitization.

• Dishwasher safe.

FOOD EQUIPMENT LUBRICANT 40179

BRUSH 82049 (1

” D)

BRUSH 82526 (21”)

CLEAN INSIDE DISCHARGE TUBE

CLEAN INSIDE TAPERED END OF DISCHARGE TUBE

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