Server 86342 Installation Manual

Page 1
MODEL:
01670-REVC_061615
CCP
CONDIMENT CHILLER WITH PUMP, BURGER KING
120V
Series 14I
86342
Page 2
C EWarning- Electrical shock could occur:
This unit must be earthed or grounded.
This requires all three prongs (terminals) on
cord plug to be plugged into power source.
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food
and safety regulators for specic guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. can not be responsible for the serving of potentially hazardous product.
Stainless steel is one of the best materials for food serving and storage, but there are many products which can corrode it. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
Products containing: acids, alkalines, chlorine, or salt can corrode stainless steel.
Sauerkraut and Au Jus sauces corrode stainless steel. Server Products, Inc. regrets that we can not honor Warranty claims on stainless steel parts that have been affected by sauerkraut or Au Jus.
Ensure unit is “OFF” and unplugged.
C EWarning- Electrical shock could occur:
Electrical components of unit could be damaged from water exposure or any liquid.
Never immerse unit into water or any liquid.
Never use any water jet or pressure sprayer
on unit.
UNIT SET-UP
UNIT SET-UP
ALWAYS CLEAN UNIT THOROUGHLY BEFORE EACH USE. SEE UNIT TAKE-DOWN, PUMP DISASSEMBLY, PUMP CLEANING, PUMP ASSEMBLY, SAFETY GUIDELINES, AND UNIT CLEANING.
1 PLUG CORD INTO POWER SOURCE.
Verify that cord is securely plugged into unit, power supply (adaptor), and power source (outlet).
2 PRESS SWITCH TO “ON” POSITION.
Allow unit to pre-cool for 20 minutes.
3 REMOVE PUMP. 4 INSERT PRODUCT VESSEL INTO BASIN OF UNIT.
FOOD PRODUCT MUST ALWAYS BE INSIDE PRODUCT VESSEL. NEVER PLACE FOOD PRODUCT DIRECTLY INTO UNIT BASIN WITHOUT A VESSEL.
Food product vessel maximum capacity is two (2) quarts.
DO NOT OVER FILL.
5 INSTALL PUMP TO MAINTAIN MAXIMUM COLD
TEMPERATURE.
Temperature can be monitored by viewing temperature strip located on front of product vessel.
For best unit cooling and performance, always keep unit on continuously all day and all night, every day and every night, to prevent pre-cool period. Unit should remain on, as a refrigerator.
Server Products Inc. claims no responsibility for actual serving temperature of product. It is the responsibility of the user to ensure that any product is held and served at a safe temperature.
UNIT TAKE-DOWN
1 PRESS SWITCH TO “OFF” POSITION. 2 UNPLUG CORD. 3 REMOVE PUMP. 4 REMOVE PRODUCT VESSEL.
UNIT CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE UNIT TAKE DOWN. 2 ENSURE UNIT IS “OFF” AND UNPLUGGED.
C EWarning- Electrical shock could occur:
Electrical components of unit could be damaged from water exposure or any liquid.
Never immerse unit into water or any liquid.
Never use any water jet or pressure sprayer
on unit.
3 WASH CLEAN ALL WASHABLE PARTS WITH
DISHWASHING DETERGENT AND HOT WATER.
Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.
Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit.
Do not use abrasive cleansers.
Do not use caustic cleansers.
Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
Do not use ammonia based cleansers.
4 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts.
5 WIPE CLEAN EXTERNAL SURFACES OF UNIT WITH
A CLEAN DAMP CLOTH.
Nontoxic glass cleaner may be used to clean stainless steel parts.
6 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion.
To prevent corrosion on stainless steel parts, it is important to thoroughly and fully dry with a clean soft cloth regularly.
7 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.
Allow parts to fully air dry after sanitization.
UNIT TAKE-DOWN
CHANGING OR CLEANING FILTER
CHANGING OR CLEANING FILTER
FOR BEST UNIT COOLING AND PERFORMANCE, CHANGE OR CLEAN FILTER AT A MINIMUM OF ONCE PER MONTH.
1 SEE UNIT TAKE DOWN. 2 ENSURE UNIT IS “OFF” AND UNPLUGGED. 3 REMOVE FILTER DRAWER FROM UNDERSIDE OF
UNIT BY SLIDING OUT OF DRAWER SLOTS.
4 REMOVE DRAWER COVER FROM DRAWER. 5 REMOVE FILTER AND CLEAN OR REPLACE.
Server Products Inc. Pack of 5 Replacement
lters: 86067
Filter can be cleaned with hot water and dishwashing detergent. Fully rinse.
6 IF NECESSARY, WIPE DOWN FAN COVER AND
SURROUNDING AREA ON UNDERSIDE OF UNIT WITH CLOTH DAMPENED WITH DISHWASHING LIQUID OR MILD SANITIZING DETERGENT.
C EWarning- Electrical shock could occur:
Be sure to wring out any excess water from cloth before wiping near fan of unit.
Dripping water into unit can cause electrical damage to unit.
Page 3
PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN PUMP.
1 REMOVE PUMP FROM UNIT. 2 SUBMERGE, FLUSH, RINSE, AND SANITIZE PUMP
THOROUGHLY USING THREE COMPARTMENT SINK.
OPERATE PUMP A MINIMUM OF 8 TIMES IN EACH
SINK.
Submerge pump into wash sink. Then place
lower end of pump into wash sink and operate pump, to PUMP CLEANING solution through
pump, at least 8 times, until all (if any)
remaining product is expelled and only the
wash water ows through.
Submerge pump into rinse sink. Then place
lower end of pump into rinse sink and operate
pump, at least 8 times, to fully rinse inside of
pump.
Submerge pump into sanitizer sink. Then place
lower end of pump into sanitizer sink and
operate pump, at least 8 times, to fully sanitize
inside of pump.
After submerging, ushing, rinsing, and
sanitizing pump, remove pump from sink to disassemble pump.
Use a container to collect small parts of pump
to prevent any loss.
3 LOOSEN PLASTIC CAP SECURING PUMP TO LID
AND REMOVE PUMP FROM LID.
4 LOOSEN LOCKING COLLAR AND REMOVE
CYLINDER ASSEMBLY FROM HEAD ASSEMBLY.
5 REMOVE SPRING FROM CYLINDER ASSEMBLY. 6 REMOVE PINCH VALVE FROM HEAD ASSEMBLY
Pinch and gently turn to pull valve out.
7 REMOVE SEAL FROM HEAD ASSEMBLY BY
PRESSING DOWN AND OFF WITH THUMB.
Do not use a sharp tool to remove seal, this
may damage seal.
If seal is damaged, product will leak past seal.
8 REMOVE GAGING COLLAR FROM HEAD ASSEMBLY.
PUMP ASSEMBLY
ALWAYS CLEAN PUMP THOROUGHLY BEFORE EACH USE AND AFTER USE DAILY. SEE UNIT TAKE-DOWN, PUMP DISASSEMBLY, AND PUMP CLEANING.
1 INSTALL SEAL SECURELY ONTO HEAD ASSEMBLY
PISTON.
Align seal so that ared edge is facing down
towards bottom of piston. If seal is installed incorrectly, product will leak past seal.
2 APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE BOTTOM OF HEAD ASSEMBLY PISTON. THEN INSTALL PINCH VALVE INTO BOTTOM END OF HEAD ASSEMBLY PISTON.
Rotate pinch valve inside head assembly
piston to spread lubricant evenly inside end of head assembly piston. Then position pinch valve securely into a sealed position on end of head assembly piston.
3 INSTALL GAGING COLLAR ONTO SIDE OF HEAD
ASSEMBLY PISTON.
4 INSTALL SPRING INTO CYLINDER. 5 INSTALL CAP BY SECURELY SNAPPING IT ONTO
CYLINDER, PAST THREADING.
6 INSTALL LID BY SLIDING LID UP FROM BOTTOM
OF CYLINDER TO ALIGN WITH CAP. SECURE PUMP TO LID BY TIGHTENING CAP TO LID THREADING.
7 APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE TOP OF CYLINDER AND TO OUTSIDE SURFACE OF SEAL.
8 INSTALL HEAD ASSEMBLY PISTON INTO
CYLINDER.
9 SLIDE LOCKING COLLAR DOWN ONTO CYLINDER
THREADING AND TIGHTEN TO SECURE HEAD ASSEMBLY TO CYLINDER.
J PREPARE PUMP FOR USE.
Install pump onto unit and product vessel.
Operate pump several times until only product, without air bubbles, is delivered with each stroke of pump.
PUMP ASSEMBLY
3
2
1
5
4
6
8
9
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY. 2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.
Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit.
Do not use abrasive cleansers.
Do not use caustic cleansers.
Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts.
4 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion.
To prevent corrosion on stainless steel parts, it is important to thoroughly and fully dry with a clean soft cloth regularly.
5 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.
Allow parts to fully air dry after sanitization.
7
7
Page 4
TROUBLESHOOTING FOR PUMP
Pump dispenses little or no product:
Ensure pinch valve is properly installed into bottom of head assembly.
Ensure ball is snapped in place down inside cylinder.
Product may be too stiff or contain a solid that will not pass through pinch valve.
Product oozes out around locking collar:
Ensure seal is securely installed onto head
assembly piston. Ensure ared edge of
seal is facing down towards bottom of piston.
Pump head assembly does not return to top of stroke after dispensing product:
Inspect spring for any damage. If bent or broken, spring may cause permanent damage to cylinder. Replace spring if necessary.
Pump drips:
Clean head assembly discharge tube with manufacturer’s supplied smaller bristled brush.
Ensure product is not being heated by any external source(s) causing product to expand and drip from pump.
Portion control is not consistent:
Inspect gaging collar for any damage, verify that it is the correct one, and is installed properly onto head assembly piston.
Inspect pinch valve for any damage. Replace if necessary.
Ensure ball is snapped in place down inside cylinder.
Problems with pump operation and/or ow:
Replace seal if necessary.
Replace cylinder assembly if necessary.
Clean pump.
SAFETY GUIDELINES
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety
regulators for specic guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. can not be responsible for the serving of potentially hazardous product.
NSF International (National Sanitation Foundation) lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food serving and storage, but there are many products which can corrode it. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
Products containing: acids, alkalines, chlorine, or salt can corrode stainless steel.
Sauerkraut and Au Jus sauces corrode stainless steel. Server Products, Inc. regrets that we can not honor Warranty claims on stainless steel parts that have been affected by sauerkraut or Aus Jus.
SERVER PRODUCTS LIMITED WARRANTY
All Server Products equipment is backed by a two-year limited Warranty against defects in materials and workmanship. For complete Warranty information go to:
www.server-products.com
SCOPE OF Warranty:
Server Products Inc. (“Server Products”) warrants that, for a period of two (2) years from the date of purchase (the “Warranty Period”), the equipment manufactured by it will be free from defects in workmanship and materials provided the equipment is used in the manner and in the environment for which they were manufactured.
DISCLAIMERS AND LIMITATIONS:
Other than as set forth above, Server Products specically
disclaims all express and implied warranties, including but
not limited to, warranties of merchantability and/or tness
for a particular purpose or use. This Warranty does not extend to repairs or alterations undertaken without the prior written consent of Server Products or for goods that are misused, abused or neglected or if the goods are not properly stored, maintained, installed or operated. Server Products shall not be liable for incidental, special, indirect, exemplary, punitive or consequential damages resulting from the use of the good or arising out of any breach of this Warranty; including but not limited to
damage to property or loss of prots or revenue.
CLAIMS ADMINISTRATION:
All Warranty claims must be made by calling our customer service department for a return authorization during the Warranty Period and any alleged defective unit must be returned to Server Products factory, freight prepaid. Upon receipt of any defective unit, Server Products, at its option, may either: (i) replace any equipment proved to be defective, (ii) remedy or repair such defect or (iii) refund the purchase price of the defective equipment in the form of a credit applicable to future purchases. Server Products obligation and Buyer’s sole remedy will be limited to these options. In the case of units or parts purchased by Server Products from a third-party supplier: Server Products’ obligation and Buyer’s sole remedy against Server Products or Server Products’s suppliers shall not exceed the settlement which Server Products is able to obtain from its supplier.
TROUBLESHOOTING FOR CHILLER
Unit does not cool:
Ensure cord is securely plugged in. Verify that cord is securely plugged into the unit, the power supply (adaptor), and the power source (electrical outlet).
Ensure power is available from source.
Ensure unit is on.
Ensure fan is on/running.
Ensure lter is clean or replace if necessary.
GENERAL SERVICE, REPAIR, OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% (percent) restocking charge. Electrical parts (thermostats, heating elements etc.) are not returnable.
Server Products maintains a fully staffed service department with highly skilled factory trained personnel. Service is extremely prompt. Under normal circumstances, a repaired unit is shipped out the day after it is received. Labor charges are reasonable.
SERVICE
Contact dealer or Server Products Inc. customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
MODEL Letters/Name/Numbers
Part Numbers- P/N
Series Numbers/Letters
Part Description
This information and other important data is stamped on the lid or cylinder of pumps or on the bottom or back side of every unit.
Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA
262.628.5600
800.558.8722
262.628.5110
spsales@server-products.com
www.server-products.com
Page 5
PART 40179 82049 82526 86343 94135
88349
86343
DESCRIPTIONQTY
1
LUBRICANT, FOOD EQUIPMENT
1
BRUSH, 11", 1¼” DIAMETER
1
BRUSH, 21"
1
BASE ONLY COND CHILLER, BK
1
POWER INLET GUIDE POWER SUPPLY, 5", 5A, 4 PIN CONN180068 FOOT, W/SCREW481058 FAN, CHILLER186007 SWITCH, LIGHTED ROCKER, 12V 186032 BOTTOM ASSEMBLY186049 FILTER (PACK OF 5)186067 KIT, VESSEL/THERMOMETER, CHILLER 186144 MODULE, BASIN ASSEMBLY, 3.35V186419 HOUSING ASSEMBLY 186472 THERMOMETER, STRIP186873 TOP, WO/HINGE HOLES186938 DRAWER, FILTER GUARD194154 SCREEN, FILTER GUARD194153 DRAWER COVER, FILTER GUARD194155 SHROUD, FILTER GUARD194156 CORD, 18GA W/CONNECTOR186584 BP-1, 38MM, BK - 5/16 OZ, 10" DEEP188349 LID, CHILLER, BP, BLACK-PLASTIC 186255 SPRING ASSEMBLY, BP-1188166 HEAD ASSEMBLY BP-1, 5/16 FL OZ-BK188347 SEAL ASSEMBLY: INCLUDES
183003
O-RING AND SEAL VALVE, PINCH, BP-1188202 COLLAR, GAGING-5/16 OZ, CREAM188344 CYLINDER ASSY BP-1, SILVER, 7 11/16188348 BALL, 1/2" DIA, SS106022 CAP, PLASTIC, 38MM, 1.156 HOLE, BLK188016
94155
86067
94154
86144
86938
86472
86032
86419
81058(4)
Server Products, Inc. 3601 Pleasant Hill Road (PO Box 98) Richfield, WI 53076 USA www.server-products.com
Model Name Model Number
Series 14I
86342 FINAL UNIT, 86343 BASE, 88349 PUMP
CHILLER W/PUMP, 5/16 OZ-BK
94135
86584
88349
80068
86007
86049
94153
94156
88347
88166
88348
86255
06022
88344
83003
88202
88016
Direct 262.628.5600
Toll Free 800.558.8722
Fax 262.628.5110
spsales@server-products.com
6/9/15
40179 82049 82526
A
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