Server 07555 Operators Manual

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MODEL:
01747-REVA�080414�ENGLISH
EXTREMETM COUNTERTOP DISPENSER CARLS JR.
Series 13G
07555
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PORTION CONTROL
Portion control is the amount of product which will dispense from the pump with each full push of the lever.
The roller, which is attached to the bottom of the lever,
can be adjusted to allow for specic portion control.
How to Set Portion Control
1 OPEN UNIT LID. 2 REMOVE ROLLER FROM LEVER BY PULLING
HINGE PIN OUT.
3 DETERMINE WHICH PIVOT HOLES IN LEVER WILL
BE USED TO HOLD ROLLER FOR PORTION DESIRED PER FULL PUSH OF LEVER.
Portion Desired (per full push of lever)
1 Ounce 3/4 Ounce 1/2 Ounce 1/4 Ounce
Adjust roller to pivot on hole as shown
A B C D
D
B
C
A
4 ALIGN CENTER OF ROLLER WITH SELECTED
PIVOT HOLES.
5 INSTALL HINGE PIN THROUGH PIVOT HOLES AND
CENTER OF ROLLER. PUSH HINGE PIN THROUGH UNTIL IT SECURELY SNAPS INTO PLACE.
6 CLOSE UNIT LID.
UNIT TAKE-DOWN
1 OPEN LID. 2 REMOVE PRODUCT POUCH WITH PUMP ATTACHED. 3 DISCONNECT PUMP FROM PRODUCT POUCH.
Rotate connector locking collar counterclockwise to release from product pouch.
Remove connector from inside
pump exible tube.
Do not discard connector.
4 CLEAN PUMP. SEE PUMP CLEANING.
DISASSEMBLE PUMP. SEE PUMP DISASSEMBLY.
UNIT SET-UP
ALWAYS CLEAN UNIT THOROUGHLY BEFORE FIRST USE. SEE SAFETY GUIDELINES, UNIT TAKE-DOWN, PUMP DISASSEMBLY, CLEANING, AND PUMP ASSEMBLY.
1 SET PORTION CONTROL. 2 ASSEMBLE PUMP. SEE PUMP ASSEMBLY. 3 INSTALL CONNECTOR INTO PUMP FLEXIBLE TUBE.
Secure pins on connector into holes on tube.
4 INSTALL O-RING ONTO GROOVE ON CONNECTOR.
Also ensure that connector locking collar is in
position between anges of connector and will not slide off.
5 INSTALL CONNECTOR, WITH PUMP ATTACHED,
INTO PRODUCT POUCH FITMENT.
Place product pouch on a counter top with
circular pouch tment facing upward.
Remove cap from product pouch tment.
For easier removal of protective cap,
contact food product vendor for optional available tool.
Install connector into product pouch tment.
Secure connector onto product pouch tment by
rotating connector locking collar clockwise.
6 INSTALL PRODUCT POUCH, WITH PUMP ATTACHED,
INTO POUCH SUPPORT.
7 INSTALL POUCH SUPPORT, WITH PRODUCT POUCH
INSIDE, WITH PUMP ATTACHED, INTO UNIT.
8 FOLD SMALL AMOUNTS OF TWO BACK CORNERS
OF PRODUCT POUCH TO WRAP AROUND POUCH CORNER HOLDERS ON SIDE WALLS OF POUCH SUPPORT.
This will hold pouch for best product evacuation.
9 SLIDE POUCH SUPPORT TOWARDS BACK OF UNIT
TO INSTALL PUMP HOUSING GROOVES INTO RETAINING SLOTS ON INSIDE FRONT WALL OF UNIT TO SECURE PUMP INTO ALIGNED POSITION.
J CLOSE LID.
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PUMP DISASSEMBLY
1 REMOVE O-RING FROM CONNECTOR.
Carefully pry o-ring off with ngers. Do not use a tool or any sharp object to remove o-ring, this will damage the o-ring.
2 REMOVE CONNECTOR FROM
FLEXIBLE PLASTIC TUBE.
Rotate and pull connector away from
exible plastic tube.
3 REMOVE FLEXIBLE PLASTIC TUBE FROM
BOTTOM OF PUMP HOUSING.
Rotate and pull exible plastic tube away from pump
housing.
4 REMOVE PUMP DOME FROM PUMP HOUSING.
Unhook loop from bottom of dome to release dome from bottom tube of pump housing.
5 REMOVE PINCH VALVE FROM INSIDE PUMP
HOUSING.
6 REMOVE DISCHARGE TUBE FITTING FROM END OF
DISCHARGE TUBE.
Unhook loop from bottom of discharge tube tting
to release from pin on discharge tube.
Rotate and pull discharge tube tting away from
discharge tube.
PUMP ASSEMBLY
ALWAYS CLEAN PUMP THOROUGHLY BEFORE EACH USE. SEE UNIT TAKE-DOWN, PUMP DISASSEMBLY, PUMP ASSEMBLY, SAFETY GUIDELINES, AND CLEANING.
1 INSERT PINCH VALVE INTO PUMP HOUSING
DISCHARGE TUBE.
2 INSTALL DOME ONTO PUMP BODY.
Align valve ap inside dome to be on top of
opening between pump body and pump body discharge tube.
Place loop onto pump housing tube to secure
dome.
3 INSTALL FLEXIBLE TUBE ONTO PUMP BODY
SHORT EXTENSION TUBE.
Use small amount of water as lubricant when
installing exible tube.
Rotate exible tube onto pump body short
extension tube until projections on pump body short extension tube align with holes in
exible tube.
Rotate and position exible tube with connector
on opposite end to be pointing away from pump body discharge tube.
4 INSTALL CONNECTOR ONTO FLEXIBLE TUBE.
Use small amount of water as lubricant when
installing connector.
Rotate connector into exible tube until
projections on connector align and fall into holes
in exible tube.
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PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR REGULARLY, DISASSEMBLE AND CLEAN PARTS. FOR SAFE AND PROPER CARE, AND TO PREVENT CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE UNIT TAKE DOWN 2 FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
Place lower end of pump into container of hot water and operate pump until all (if any) remaining product is expelled and only hot water
ows from discharge tube. Then remove pump
from container of water to disassemble.
3 DISASSEMBLE PUMP. SEE PUMP DISASSEMBLY. 4 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
Clean all conned areas with any supplied
brush(es).
Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.
Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit.
Do not use abrasive cleansers.
Do not use caustic cleansers.
Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
Do not use ammonia based cleansers.
5 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts.
6 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.
Allow parts to fully air dry after sanitization.
Dishwasher safe.
CLEANING UNIT
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE AND CLEAN UNIT. STAINLESS STEEL PARTS CAN CORRODE. IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY THESE PARTS DAILY AND PROPERLY. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS MAY VOID UNIT WARRANTY.
SEE PUMP DISASSEMBLY AND PUMP CLEANING FOR PUMP INSTRUCTIONS.
1 SEE UNIT TAKE DOWN. 2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
Do not use scrapers, steel pads, steel wool, or other cleaning tools that can scratch surfaces.
Mildly abrasive NYLON or brass brush may be used to remove any stubborn food or mineral deposits on interior surfaces of unit.
Do not use abrasive cleansers.
Do not use caustic cleansers.
Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
To prevent corrosion on parts, it is important to thoroughly and fully rinse washed parts.
4 WIPE CLEAN EXTERNAL SURFACES OF UNIT WITH
A CLEAN DAMP CLOTH.
Nontoxic glass cleaner may be used to clean stainless steel parts.
5 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
Various elements and minerals, such as chlorides in tap water, can accumulate on stainless steel parts and create corrosion.
To prevent corrosion on stainless steel parts, it is important to thoroughly and fully dry with a clean soft cloth regularly.
6 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN CONTACT WITH FOOD MUST BE SANITIZED.
Allow parts to fully air dry after sanitization.
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PARTS LIST
Part # Qty. Description
07014 07056 07161 07383 07388 07823 07813 07507 07814
07818
07517 07796 07798 07811 07812 07821 81058 81105 82049 85248 86337
LEVER
1
ROLLER
1
PIN, HINGE
1
DOME, PUMP
1
PUMP HOUSING ASSEMBLY
1
LID
1
SPRING, TORSION
1
CONNECTOR, ANTI-CHOKE OFF
1
PLATE, EVACUATION
1
HOUSING, OUTER ASSEMBLY
1
CAP, PLASTIC 38MM
1
FITTING, DISCHARGE
1
VALVE, PINCH
1
SUPPORT, POUCH
1
HOSE, RIGHT ANGLE
1
PUMP ASSEMBLY
1
FOOT W/SCREW
4
PIN, COTTERLESS HINGE
1
BRUSH, 1
1
O-RING
1
CAP, PROTECTIVE
4
1
/
4
” D
EXTREMETM PUMP
07821
07517 85248
07507
07383
07798
07388
07796
07812
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07014
81105 07161
07056
07823
07814
07813
07821
82049
07811
86337 (4)
07818
81058 (4)
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UNIT TROUBLESHOOTING
Possible Problems:
Pump dispenses little or no product.
Portion control is not consistent.
Possible Solutions:
Clean pump.
Ensure product pouch is not empty.
Ensure product pouch and torsion spring are
installed correctly.
Ensure roller is properly installed on lever.
Ensure ap inside pump dome and ap on pinch
valve are properly positioned when assembling pump.
Ensure pump is installed into retaining slot on inside front wall of unit.
SAFETY GUIDELINES
According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food
and safety regulators for specic guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. can not be responsible for the serving of potentially hazardous product.
Server Products Inc. claims no responsibility for actual serving temperature of product. It is the responsibility of the user to ensure that any product is held and served at a safe temperature.
GENERAL SERVICE, REPAIR, OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% (percent) restocking charge. Electrical parts (thermostats, heating elements, etc.) are not returnable.
Server Products maintains a fully staffed service department with highly skilled factory trained personnel. Service is extremely prompt. Under normal circumstances, a repaired unit is shipped out the day after it is received. Labor charges are reasonable.
SERVICE
Contact your dealer or Server Products Inc. customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
Model Letters/Name/Numbers
Part Numbers- P/N
Series Numbers/Letters
Part Description
This information and other important data is stamped on the lid or cylinder of pumps or on the bottom or back side of every unit.
SERVER PRODUCTS LIMITED WARRANTY
All Server Products equipment is backed by a two-year limited warranty against defects in materials and workmanship. For complete warranty information go to: www.server-products.com
NSF International (National Sanitation Foundation) lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food serving and storage, but there are many products which can corrode it. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.
Products containing: acids, alkalines, chlorine, or salt can corrode stainless steel.
Sauerkraut and Au Jus sauces corrode stainless steel. Server Products, Inc. regrets that we can not honor Warranty claims on stainless steel parts that have been affected by sauerkraut or Aus Jus.
Plastic Lid, Plastic Cover, Plastic Top or Plastic Organizer Pan
Not dishwasher safe.
Hand Wash Only.
Do not place plastic lid, plastic cover, plastic top
or plastic organizer pan under, in, or near to high heat, as this can melt the plastic.
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
262.628.5600
800.558.8722
262.628.5110
spsales@server-products.com
www.server-products.com
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