Serene HB300, HB400 Operating And Service Manual

Operating and Service Manual
MAN5958 Rev. 3.0 Jan. 2007 edition
HB300/400
Serene Single Door Vertical Cooler
HB300/400
Serene Single Door Vertical Cooler
MAN5958 Rev. 3.0 Jan. 2007 edition.
Copyright © 2006 SKOPE Industries Limited. All rights reserved.
SKOPE Industries Limited reserve the right to alter specifications without notice.
is a registered trade
mark of SKOPE Industries Limited.
i
TRADE MARK INFRINGEMENT
The Serene trade mark on this product is infringed if the owner, for the time being, does any of the following:
•Applies the trade mark to the product after their state, condition, get-up or packaging has been altered in any manner
•Alters, removes (including part removal) or obliterates (including part obliteration) the trade mark on the product
•Applies any other trade mark to the product
•Adds to the product any written material that is likely to damage the reputation of the trade mark
Notice of the above contractual obligations passes to:
•Successors or assigns of the buyer
•Future owners of the product
HB300/400
Serene Single Door Vertical Cooler
1SPECIFICATIONS
1.1Cabinet and Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . .4
2OPERATION
2.1Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2Cabinet Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.4Temperature Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3SERVICE INSTRUCTIONS
3.1Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.2Refrigeration Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.3Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4WIRING DIAGRAM
4.1Model HB300/400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5SPARES
5.1Model HB300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2Model HB400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.3Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TABLE OF CONTENTS
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4
HB300/400
Serene Single Door Vertical Cooler
1.1Cabinet and Refrigeration Unit
Table 1: Specifications
Cabinet Dimensions
Model: HB300 HB400
Height: 1820mm 2100mm Width: 620mm 620mm Depth: 655mm 655mm Depth with open
door:
1195mm 1195mm
Floor area:
0.40m
2
0.40m
2
Internal volume: 280 litres 350 litres Weight: 88 kg 99 kg
Refrigeration System
Location: Bottom mounted split refrigeration system Nominal capacity: 280 Watt 450 Watt Compressor: NL7.3MF NL10MF Refrigerant: R134a / 300 grams R134a / 350 grams Cab. temp. range: 0°C to 10°C Controls: Adjustable thermostat
Electrical
230-240 Volts a.c. 50 Hz, single phase power supply Power Input: 280 W 450 W Run Amps: 3.6 Amp 3.6 Amp Power cord: 2m 3-core flexible supply cord and 3-pin 10A plug
Interior Light
1 x 15 Watt T8 fluorescent tube (Ø26mm x 435mm)
Sign
1 x 15 Watt T8 fluorescent tube (Ø26mm x 435mm)
Shelves
Quantity: 4 5 Dimensions: 530mm wide x 415mm deep
SPECIFICATIONS
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5
HB300/400
Serene Single Door Vertical Cooler
2.1Safety Information
When using any electrical appliance, safety precautions should always be observed. Read these instructions carefully and retain for future reference.
When used by, or near, young children or infirm persons, close supervision is necessary. Young children should be supervised to ensure that they do not play with the appliance.
Only use this appliance with voltage specified on the rating label.
Regulations require that all electrical work be carried out by authorised persons. For your own safety and that of others, ensure this is done.
Disconnect the cabinet from the power supply before cleaning the cabinet.
Ensure adequate ventilation of the refrigeration system.
Do NOT cover the grilles or block the entry or exhaust of airflow by placing objects up against the refrigeration unit.
OPERATION
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HB300/400
Serene Single Door Vertical Cooler
Be careful not to touch moving parts or hot surfaces.
Do NOT probe any opening.
If the supply cord becomes damaged, it must be replaced by a SKOPE authorised service agent, or similarly qualified person.
The meaning of the safety symbols used in this manual:
The content with this ‘Warning’ symbol is in association with product safety and user’s personal safety. Operation should be strictly in accordance with the warning material.
The content with this ‘Forbid’ symbol is operation that is absolutely forbidden, otherwise it may cause damage to equipment or to user’s personal safety.
OPERATION
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7
HB300/400
Serene Single Door Vertical Cooler
2.2Cabinet Operation
Before Operating
Before operating the cooler, ensure:
•the cooler is positioned on a level surface.
•that the maximum operating conditions are 40°C at 75% RH.
•there is adequate ventilation around the refrigeration unit.
•there is a gap of at least 35mm behind the cabinet.
•the rubber door stop is removed from the bottom lock bracket.
•both front stabiliser feet are screwed firmly down to floor level.
•both stand-off stops are fitted to the rear of the cabinet.
•the plastic drain pin is fitted in the drain hole in the cabinet liner bottom.
•the cooler is allowed to stand for at least 30 minutes before connecting to the power supply.
Connect the cabinet to the mains power supply and check operation of the refrigeration unit and cabinet lighting.
Refrigeration Unit
The refrigeration unit evaporator and condenser fans should all operate continuously from the time the cabinet is plugged in. This may be verified by checking air movement inside the cabinet and out of the top of the front kick panel.
Cabinet Lighting
The sign light and cabinet interior light will both go on when the cabinet is plugged in, and will stay on permanently. The fluorescent lights will require a period of time to stabilise following initial start up. See pages 10-11 for instructions on replacing the fluorescent tubes.
OPERATION
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8
HB300/400
Serene Single Door Vertical Cooler
2.3Loading
When loading the cabinet shelves with product:
•Allow air space around all the product, for even cooling and efficient operation of the cooler.
•Do not exceed a maximum of 195 kg/m
2
•Leave an air space of at least 50mm above product on the top shelf.
•Do not allow products to overhang the front or rear of the shelves, as this will effect air flow.
The cooler should be left running for 30 minutes before loading with product.
Ensure the shelves are securely fitted, using all four of the supplied shelf clips on each shelf.
OPERATION
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HB300/400
Serene Single Door Vertical Cooler
2.4Temperature Adjustment
The storage temperature of the cooler can be regulated to suit different ambient temperature by turning the temperature controller knob, located on the back of the cabinet.
The knob is graduated from 0 through to 6, with 1 being the warmest and 6 being the coldest. The normal temperature controller setting is between 3 and 5.
•To make colder - turn the controller knob clockwise.
•To make warmer - turn the controller knob anti-clockwise.
NOTE: Turning the knob to 0 will switch the refrigeration unit OFF.
Refrigeration unit OFF
Normal temperature settings
Colder settings
Warmer settings
OPERATION
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10
HB300/400
Serene Single Door Vertical Cooler
3.1Lighting
Cabinet Light
The cabinet interior light is fitted with a 15 Watt T8 fluorescent tube (Ø26mm x 435mm). To replace the fluorescent tube:
1.Disconnect the cabinet from the mains power supply.
2.Reach inside the cabinet and undo the two screws from behind the light cover.
3.Remove the light cover by pulling the cover forward and down.
4.Revolve the fluorescent tube until the pin position allows withdrawal.
Replace the fluorescent tube with SKOPE part no. ELL9386.
SERVICE INSTRUCTIONS
3
11
HB300/400
Serene Single Door Vertical Cooler
Sign Light
The illuminated top sign is fitted with a 15 Watt T8 fluorescent tube (Ø26mm x 435mm). To replace the fluorescent tube:
1.Disconnect the cabinet from the mains power supply.
2.Undo the two screws from each side of the sign light cover.
3.Carefully remove the sign light cover from the cabinet.
4.Revolve the fluorescent tube until the pin position allows withdrawal.
Replace the fluorescent tube with SKOPE part no. ELL9386.
SERVICE INSTRUCTIONS
3
12
HB300/400
Serene Single Door Vertical Cooler
3.2Refrigeration Unit
For ease of servicing, the refrigeration condensing unit pulls out from the refrigeration unit bottom compartment.
1.Disconnect the cabinet from the mains power supply.
2.Undo the two fixing screws clamping the power cord to the rear of the cabinet.
3.Undo the two fixing screws holding the front grille.
Lift the grille up and pull forward to remove from the cabinet.
4.Remove the fixing screws from the front and rear left hand corners of the unit base. Remove the panel from the rear of the cabinet to access the rear fixing screw.
5.The condensing unit base can now be partially pulled out from the cabinet.
SERVICE INSTRUCTIONS
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13
HB300/400
Serene Single Door Vertical Cooler
3.3Troubleshooting
Table 2: Troubleshooting Chart
Complaint Possible Cause Repair
1. Cabinet not operating
•Loss of power supply •Check power supply
•Blown fuse •Check power supply
2. Cabinet lights not operating
•Blown fuse •Check power supply
•Failed fluorescent tube •Check fluorescent tubes
3. Compressor will not start
•Blown fuse •Check power supply
•Overload protector tripped •Replace overload
•The temperature controller knob is in the off (‘0’) position.
•Adjust temperature controller (see p9)
4. Compressor starts too frequent, with operation time too long
•Short of refrigerant •Fix leak and add charge
•Over-charge of refrigerant •Remove refrigerant to correct charge
•Temperature controller not
reading temperature correctly
•Check air temperature with thermometer. Adjust offset if required
•Faulty temperature controller •Replace controller
•Dirty condenser coil •Clean condener coil (see p14)
•Cabinet overloaded with product
•Reduce product loading
•Ambient temperature too high •Ensure maximum operating
conditions are 40°C at 75% RH
•Drying filter is blocked •Replace filter
5. Compressor runs without stopping and temperature inside cabinet is too low
•The temperature controller is set too cold
•Adjust temperature controller to a warmer setting
•Faulty temperature controller •Replace temperature controller
•The temperature sensing probe of the controller is incorrectly positioned
•Reposition temperature controller probe, tight against the evaporator cover
6. Compressor starts and runs, but short cycles on overload protector
•Supply voltage too high •Check voltage
•Compressor too hot •Check refrigerant charge and unit ventilation
•Faulty overload protector •Replace overload
•Faulty starting relay •Replace starting relay
•Short circuit in compressor •Replace compressor
SERVICE INSTRUCTIONS
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14
HB300/400
Serene Single Door Vertical Cooler
3.4Cleaning
Disconnect the cabinet from the mains power supply before cleaning.
When necessary, wipe both the interior and exterior of the cabinet with a damp cloth.
Do NOT use abrasive or corrosive cleaning agents or boiling water to clean the cabinet.
Do NOT flush the cabinet with water.
The condenser coil MUST be kept clean for efficient and reliable operation.
To clean the condenser, remove the intake filter from the rear of the cabinet and use a soft brush to clean the filter and the fins of the condenser coil.
SERVICE INSTRUCTIONS
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HB300/400
Serene Single Door Vertical Cooler
4.1Model HB300/400
Item Description
1 Refrigeration Cabinet 2 Mains Supply Flex and Plug 3 Magnetic Ballast (2) 4 Fluorescent Tube Starter (2) 5 15 Watt Fluorescent Tube (2) (Ø26 x 435mm) 6 Evaporator Fan 7 Condenser Fan 8 Temperature Controller (Thermostat)
9 Compressor Overload Switch 10 Compressor 11 Motor Run Capacitor 12 Motor Starter
WIRING DIAGRAM
4
16
HB300/400
Serene Single Door Vertical Cooler
5.1Model HB300
SPARES
5
17
HB300/400
Serene Single Door Vertical Cooler
5.1Model HB300
Item Part Description SKOPE Part No.
1
Thermostat Knob HB0072040122
2
Thermostat HB0074090515
3
Lamp Starter (2) HB0074000066
4
Starter Holder (2) HB0074000075
5
Ballast (2) HB0074090127
6
15 Watt Fluorescent Tube (Sign Light) HB0075120021
7
Top Hinge HB0070103851
8
Evaporator Fan HB0074090700
9
Sign LH Side HB0070200281
10
Sign RH Side HB0070200313
11
Sign Panel HB0070200869
12
Sign Top Panel HB0070200871
13
Sign Bottom Panel HB0070202682A
14
Lamp Holder (4) HB0074090728
15
15 Watt Fluorescent Tube (Interior Light) HB0075120021
16
Interior Light Cover HB0070202865
17
Shelves (4) HB0070103631
18
Shelf Clips (16) HB0070103887
19
Door Gasket HB0070202669
20
Door Bush (2) HB0072130010
21
Door Assembly HB0070809432
22
Bottom Hinge HB0070103875
23
Evaporator Coil HB0070701374
24
Bottom Kick Panel HB0070202617
25
Rear Castor (2) HB0070101463
26
Front Wheel / Stabiliser Foot Assembly (2) HB0070808630
27
Condensate Tray HB0072040090
28
Compressor HB0070701306
29
Drier HB0074180002
30
Condenser Fan HB0074090724
31
Condenser Coil HB0070701293
32
Mains Flex HB0070401643B
33
Filter Panel HB0070805118
SPARES
5
18
HB300/400
Serene Single Door Vertical Cooler
5.2Model HB400
SPARES
5
19
HB300/400
Serene Single Door Vertical Cooler
5.2Model HB400
Item Part Description SKOPE Part No.
1
Thermostat Knob HB0072040122
2
Thermostat HB0074090515
3
Lamp Starter (2) HB0074000066
4
Starter Holder (2) HB0074000075
5
Ballast (2) HB0074090127
6
15 Watt Fluorescent Tube (Sign Light) HB0075120021
7
Top Hinge HB0070103851
8
Evaporator Fan HB0074090700
9
Sign LH Side HB0070200281
10
Sign RH Side HB0070200313
11
Sign Panel HB0070200869
12
Sign Top Panel HB0070200871
13
Sign Bottom Panel HB0070202682A
14
Lamp Holder (4) HB0074090728
15
15 Watt Fluorescent Tube (Interior Light) HB0075120021
16
Interior Light Cover HB0070202865
17
Shelves (5) HB0070103631
18
Shelf Clips (20) HB0070103887
19
Door Gasket HB0070202824
20
Door Bush (2) HB0072130010
21
Door Assembly HB0070809433
22
Bottom Hinge HB0070103875
23
Evaporator Coil HB0070701374
24
Bottom Kick Panel HB0070200315
25
Rear Castor (2) HB0070101463
26
Front Wheel / Stabiliser Foot Assembly (2) HB0070808630
27
Condensate Tray HB0072040090
28
Compressor HB0070701307
29
Drier HB0074180002
30
Condenser Fan HB0074090724
31
Condenser Coil HB0070701378
32
Mains Flex HB0070401643B
33
Filter Panel HB0070805118
SPARES
5
20
HB300/400
Serene Single Door Vertical Cooler
5.3Contact Addresses
New Zealand (Head Office)
SKOPE INDUSTRIES LIMITED PO Box 1091, Christchurch New Zealand Freephone: 0800 947 5673 Fax: (03) 983 3896 E-mail: enquiry@skope.co.nz Website: www.skope.co.nz
Australia
SKOPE AUSTRALIA PTY LTD A.C.N. 000 384 270 PO Box 7543, Baulkham Hills B.C. NSW 2153, Australia Freephone: 1800 121 535 Fax: 1800 121 533 E-mail: enquiry@skope.com.au
Website: www.skope.com.au
SPARES
5
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