Serai MT/71 Installation Manual

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MT/71 I E

DAL 1965

Pag. 1/5

MT/71 - SR 03.71 UNDERGROUND MOTOR FOR SWING GATE UP TO 2,20 +

2,20 METERS AND 250 kg PER LEAF - 24V

Thank you for choosing a SERAI ELETTRONICA product, which we are confident will perform to your requirements.

Please be advised that you are about to fit a system classified as “a power-operated drive designed to move automatic gates and doors in commercial or residential buildings accessed by vehicles and persons”, and as such, the system must be considered potentially hazardous. By law, you are responsible for rendering this equipment as “safe” as is reasonably possible.

Installation and maintenance of equipment of this kind must therefore be carried out by skilled, qualified and trained personnel, working in a professional manner, as provided for by law n. 46/90 and any subsequent amendments and supplements. The law in question prohibits the construction of these types of systems by non-qualified personnel.

SERAI manufacturing complies with the following legislation:

Applicable directives for the CE marking :

Machines: 98/37/EEC Low Voltage: 73/23/EEC Electromagnetic Compatibility: 89/336/EEC

General applicable standards:

Electrical Safety: IEC EN60335-1 + IEC EN60335-2-103 Electromagnetic Compatibility - Emissions: CEI EN61000-6-3 Electromagnetic Compatibility - Immunity: CEI EN61000-6-1

Apart from the legislation mentioned above, you are also reminded to comply with the following standards during the installation phase.

General applicable standards:

Safety of electrical systems in non-specialised environments: CEI 64-8

Specific product standards applicable:

Safety in the use of power-operated doors - requirements: UNI EN12453 Safety in the use of power-operated doors - testing methods: UNI EN12445

SERAI products enable users to build systems which comply with these standards. This is extremely important as THE INSTALLER IS LIABLE FOR THE SYSTEM AND FOR ENSURING ITS OPERATION

COMPLIES WITH LEGAL PROVISIONS.

This handbook must be read in full before proceeding with the installation of the various parts of the system.

The installation of the mechanical end stops for gate opening and closure is necessary for system safety purposes and therefore this operation must be performed before proceeding with the installation of the control unit.

E R A I

Gate Automation Division

INSTALLATION MANUAL

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Fig. 1

MT/71 I E

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OVERALL DIMENSIONS OF THE MOTOR

FOUNDATION BOX

FOUNDATION BOX + MOTOR

8 mm

202 mm154 mm

42 mm

20 mm

302 mm

70 mm

300 mm

MOTOR

300 mm

Ø16 mm

50 mm

170 mm

80 mm

15 mm

40 mm

15 mm

300 mm

BEFORE STARTING THE INSTALLATION

Check that the height from gate to the ground is more Than 55mm. See Fig. 3.

----

---57 mm 56 mm 55 mm

Fig. 2

FOUR INSTALLATION POSSIBILITIES TO AVOID THE DANGER OF SHEARING

A - Motor installed completely under the gate B- Motor installed on side position

1st POSSIBILITY

Fig. 3

LENGHT AND WEIGHT OF THE GATE WING

In order to know the max weight that the gate can have following the wing-lenght, please see the below table:

ONE WING LENGHT ONE WING MAX WEIGHT

METRI 2,20 kg 250

METRI 2,00 kg 270

METRI 1,80 kg 300

METRI 1,60 kg 330

2nd POSSIBILITY

1st POSSIBILITY

2nd POSSIBILITY

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Fig. 5

1- Install the gate stop blocks, choose the motor position and the opening angle refering to the following shares

see picture 5 :

- Share A: MAX 100mm. The motor could be installed near the pillar if there is a movable hinge, to allow the motor insertion

- Share B: 30 ÷ 40 mm. In any case keep the parallelism among telescopic arm and the gate-wing.

- Share C: 330 ÷ 340 mm

- The installation of the mechanical end stops for gate opening and closing is necessary for system safety purposes. For a correct working and in order to avoid the shearing strictly respect the above mentioned shares with a tolerance of +10 mm.

1.A- In the event that the suggested shares cannot be respected, or for openings exceeding 90°, you have to use the long telescopic arm SR93.97 in accordance with the new shares:

- Share A: MAX 150mm

- Share B: MAX 100 mm

- Share C: 430 ÷ 440 mm

ATTENTION:

Using the long telescopic arm, shearing-danger conditions may happen.

ATTENTION:

DAL 1965

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TELESCOPIC ARM

MOTOR

FIXING

BRACKETS

GATE

IMPORTANT:

FEEDER

Fig 4

LONG SCREW

FOUNDATION BOX FOR THE MOTOR

SPACING TUBE TO BE INSERETED ON THE FOUNDATION BOX BEFORE THE CEMENTING PHASE

SPACING SHEET TO BE INSERTED ON THE FOUNDATION BOX BEFORE THE CEMENTING PHASE

LONG SCREW

ATTENTION: FOR LIFTING THE MOTOR FROM THE FOUNDATION BOX, TAKE OUT TWO STANDARD SCREWS AND FIX TWO LONG SCREWS IN THEIR PLACE.

Motor installed completely under the gate

Motor installed on side position

MT/71 I E

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Fig 6

Fig 11

Fig 12

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Fig 7 Fig 8

Fig 9 Fig 10

300 mm

50 mm

CERNIERA DEL CANCELLO

TUBO PASSAGGIO CAVI DI ALIMENTAZIONE

GATE HINGER

PIPING FOR FEEDER PASSING

3- Prepare the piping and open the cable entries on the foundation box for the electric connections. See Fig. 6

4- Insert the spacing plastic tube on the Foundation box. See Fig. 7

CAUTION:

ensure that the spacing tube is centred both in horizontal and vertical position with reference to the foundation box.

5- Insert the spacing sheet on the Foundation box. See Fig. 8

Prepare the excavation for the housing of the foundation box. Remove the motor from the foundation box, place the foundation box ground level and verify the horizonal level and

the vertical alignment of the pivots. See Fig.

6- Seal up with adhesive tape. See Fig. 9

7-Cement definitively with concrete. See Fig. 10

ATTENTION: During the cementing phase the

foundation box may rise up. Keep the foundation box anchored. See fig 11

8- Before inserting the motoreducer take off the

spacing sheet and the plastic tube. See Fig. 12

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Fig 13

9- To make easy the eventual removal of the motor

and avoid any damage of the foundation box, insert the 4 galvanized plates (which are supplied) in the 4 ends-inside the special circular places. See picture no. 13.

10- Insert the motor, the telescopic arm and fix the

bracket on the gate. See Fig. 13.

IMPORTANT: lubricate the telescopic arm with

grease.

ATTENTION:

- Leave at least 35 cm of feeder under the motor, for taking out the motor in case of maintanance. Fig. 13

- The connection between the power supply

cable of the motor and the cable of the control panel has to be carried out outside the foundation box and inside a weather proof housing. On the contrary a water infiltration may be occur through the power supply cable causing the motor failure. See Fig. 13

11- Give power supply to the motor.

Weather proof casing

35 cm of feeder

SKY BLUE = OPEN/CLOSE

BROWN = OPEN/CLOSE

ELECTRIC CONNECTIONS OF MOTOR

Connect the motors to the electronic control unit by means of cables

with a section of 2.5 mm .

SKY BLUE cable : Open/Close

BROWN cable: Open/Close

TURN OFF POWER SUPPLY BEFORE WIRING-UP

Reversing electromechanical motor for wing gates up to 2.20m each gate-wing and max. weight 250 kg.

Power supply..................................................24 V- ±25% Weight..............................................................10,7 kg

Max leaf lenght......................................................2,20 m Opening time for 90°.............................................13 s

Max leaf weight......................................................250 kg Protection rating...................................................IP67

Max opening angle.....................................................180° Operating temperature...........................-20° ¸ +60°C

Max absorption..........................................................2,8A Dimensions......................................302x154x202mm

Power.......................................................................60 W

Max thrust............................................................175 Nm

Angular speed...................................................0,12 rad/s

GEARMOTOR TECHNICAL SPECIFICATIONS

MT/71 I E 01 05 080417 - A4Vf/r - IS MT71-IS-E

ELETTRONICA PADOVA

SINCE 1965

MADE IN ITALY VIA ENRICO FERMI, 22 35020 LEGNARO - PADOVA I T A L I A

PHONE +39 049 79 08 58 FAX +39 049 88 30 529

E-MAIL [email protected] WEB www.serai.com

TERMS OF GUARANTEE

The company reserves the right to make modifications to the equipment without prior notice thereof. SERAI products are covered by a standard guarantee with a term of 24 months. Coverage starts on the date on which the tax document constituting proof of purchase is issued and guarantee services shall be provided on the company's premises at Legnaro - PD or at the Authorised Service Centres. Carriage costs shall be borne by the Customer.

CE CONFORMITY DECLARATION

SERAI spa declares that the product MT/71 has been desifned and manufactured according to the above mentioned directives and standards

WEEE DIRECTIVE 2002/96/EC

This appliance was manufactured after 13/08/2005. To protect the environment: when the equipment is no longer needed, take it to a special WEEE (Waste Electric and Electronic Equipment) collection centre. Do not dispose of it with normal household waste.

N.B. For stopping the gate-wings it is necessary to install the electric lock -see the relevant

instructions-

Max. Working cycle: - opening.................................20s

- pause with opened gate........22s

- closing...................................20s

- pause with closed gate..........32s