Serai KIT/18F, KIT/25H, KIT/18H Installation Manual

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Page 1

DAL 1965

KIT/18F -SR 24.19F KIT FOR SLIDING GATES UP TO 1800 kg - 230/400 V~

KIT/25H -SR 24.24 MOTOR WITH CONTROL UNIT FOR SLIDING GATES UP TO 2500 kg - 230/400 V~

MOTOR WITH CONTROL UNIT FOR SLIDING GATES UP TO 1800 kg - 230/400 V~KIT/18H -SR 24.20

Pag. 1/10

KIT/18F-18H-25H I E

Thank you for choosing a SERAI ELETTRONICA product, which we are confident will perform to your requirements.

Please be advised that you are about to fit a system classified as “a power-operated drive designed to move automatic gates and doors in commercial or residential buildings accessed by vehicles and persons”, and, as such, the system must be considered potentially hazardous. By law, you are responsible for rendering this equipment as “safe” as is reasonably possible.

Installation and maintenance of equipment of this kind must therefore be carried out by skilled, qualified and trained personnel, working in a professional manner, as provided for by law n. 46/90 and subsequent amendments and supplements thereto. The law in question prohibits the construction of these types of systems by non-qualified

personnel.

SERAI manufacturing complies with the following legislation:

Applicable directives for the CE marking:

Machines: 98/37/EEC Low voltage: 73/23/EEC Electromagnetic compatibility: 89/336/EEC R&TTE (Radio and Telecommunications Terminal Equipment): 99/5/EEC

General applicable standards:

Electrical safety: IEC EN60335-1 + IEC EN60335-2-103 Electromagnetic compatibility - emissions: IEC EN61000-6-3 Electromagnetic compatibility - immunity: IEC EN61000-6-1

Apart from the legislation mentioned above, you are also reminded to comply with the following standards during the installation phase.

General applicable standards:

Safety of electrical systems in non-specialised environments: CEI 64-8

Specific product standards applicable:

Safety in the use of power-operated doors requirements: UNI EN12453 Safety in the use of power-operated doors testing methods: UNI EN12445

SERAI products enable users to build systems which comply with these standards. This is extremely important as

THE INSTALLER IS LIABLE FOR THE SYSTEM AND FOR ENSURING ITS OPERATION COMPLIES WITH LEGAL PROVISIONS.

This handbook must be read in full, at least once, before proceeding with the installation of the various parts of the system.

The installation of the mechanical end stops for gate opening and closure is necessary for system safety purposes and therefore this operation must be performed before proceeding with the installation of the control unit.

E R A IS

GATE AUTOMATION DIVISION

INSTALLATION MANUAL

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DAL 1965

Pag. 2/10

250

144

110

265

66 180

Z18 M4

400

250

265

130 91

232

30 30

180

DIMENSIONS OF THE MOTOR

Motor MT/18

Motor MT/25 with inside fan

Electronic control panel CR/14

Radio receiver card SOG/4A

Minitransmitter OG/62

Flasher with antenna RZ/07/1F

Electric key M/10

Pair of photocells P/94

Pair of limit switch slide blocks

Release key Key for clutch adjustment

Base plate PM/13

Elbow support

KIT/18F KIT/18H KIT/25H

X X

COMPONENTS OF THE KIT

KIT/18F-18H-25H I E

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DAL 1965

Pag. 3/10

6 7 8 9

10 Minitrasmitter

Electric key (selector) Columns for photocells Photocells for internal use Stop block

4 x

0,5 mm

3 x

1,5 mm²

2 x

0,5 mm

mm²

2 x

mm²

2 x 0,5

2 x 0,5 mm

STANDARD INSTALLATION

1 2 3 4 5

Geared motor + electronic control panel + radio receiver card Photocells for external use Limit switch slide blocks sensitive edge Flasher with antenna

400 V~

4x0,5 mm²

2 x

0,5

irreversible

400/230 V~ ±10% 50/60 Hz

IP54

-20 °C ÷ +60 °C

265 X 250 X 400 mm

with mechanical clutch

+ 150°C

1:30

MT/18 MT/25

2500 Kg

1800 Kg

1,6 A

1050 W

1200 N

1 A

660 W

1200 N

10,5 m/min

18,5Kg 19Kg

TECHNICAL DATA OF THE GEAR MOTOR

The motor MT/25 is equipped with inside fan drived by a thermal device and with cooling lateral grids on the casing. The electric fan is activated when the motor temperature goes over the 50°C.

Advice for wiring up in non-specialised environments.

1. Fit an omnipolar switch upstream of the system, choosing one with a gap of at least 3 mm between the contacts. Or, alternatively, use a 10A magnetothermic switch.

2. When making the connections (using any type of connector), ensure the system is disconnected from the power supply, i.e. that the main switch is in the “open” position (“0” symbol). The control unit, in particular, must never be connected to the power supply either during the wiring up, or when fitting any expansion cards.

3. The following cables must be used for installation of the system:

- for the control unit and motor power supplies: 1.5 mm section for lengths of up to 19m, 2.5 mm section for

lengths of up to 31 m,

- for the flashing light: 0.75 mm section for lengths of up to 3 m, 1.5 mm section for lengths of up to 19 m.

- for the low voltage and current lines (e.g. For the photocells, control buttons, electromechanical key, sensitive

edges and other safety devices): 0.5 mm section for lengths of up to 50 m, 0.75 mm section for lengths of up to 100 m.

4. Wire up the earth connection in compliance with legal provisions.

Motor type

Dimensions

Max gate weight Power supply Absorbed current Absorbed power Traction and thrust force

Motor power adjustment

Gate speed Motor thermal protection Gear ratio

Protection class

Operating temperature

Weight

KIT/18F-18H-25H I E

Page 4

Fig. 1

Fig. 2

Fig. 3

Fig. 3a

170

270

aa aa

Fig. 4

DAL 1965

Pag. 4/10

4) INSTALLATION OF THE GEARED MOTOR

- After the concrete has solidified, loosen the nuts A and unscrew the screws F (Picture 3).

- Unscrew the two side screws V and remove the casing (Picture 4).

- Fasten the geared motor to the base plate PM/13 through the screws F after removing the nuts A. Take care to put some distance washers S, 2 mm thick, (2 pieces each screw) between the base plate and the base of the geared motor in order to adjust the gap between the pinion and the rack (Picture 4).

3) FIXING OF THE BASE PLATE

- Prepare an excavation where to cement the geared

motor base plate PM/13.

- Place the base plate PM/13 respecting the spaces as

shown in the pictures 3÷3a (we advise you to let it jut out about 50 mm from the ground).

- The base where to fix the base plate should be clean

and perfectly parallel to the ground.

- Prepare some flexible tubes for the passing of the

electric feeders making them pass through the hole of the base plate (Picture 3a).

2) SETTING OF THE BASE PLATE PM/13 FOR THE FIXING OF THE GEARED MOTOR:

Insert the nut C in the 4 holes of the base plate B.

- Screw the tie-rod E to the nut C until it stops, Picture 2.

- Screw the nuts A to the screws F, Picture 2.

- Screw the screws F so pieced together to the nuts C and lock the base plate B tightening the nuts A, Picture

2. Repeat the operation for the other holes of the base plate PM/13.

- Bend downwards the preformed rag bolts Z by means of a hammer or some pliers until you get an angle a < 90°, Picture 3.

1) BEFORE BEGINNING THE INSTALLATION OF THE GEARED MOTOR

- Check that the gate is provided with a rugged rail.

- Check that the rail is well fixed in the ground.

- Check that some rugged stop blocks are fixed at the

further ends of the rail.

- Check the perfect smoothness of the gate.

NUT M10 TO BE USED JUST FOR THE TIGHTENING OF THE BASE PLATE DURING THE CEMENTATION PHASE

BASE PLATE

TUBE FOR THE PASSING OF FEEDERS

RACK

GATE

HOLE FOR THE FEEDER ENTRY

STOP BLOCK

BASE PLATE PM/13

HOLE THAT HAS NOT TO BE USED FOR THE FEEDER ENTRY

BASE PLATE

KIT/18F-18H-25H I E

Page 5

Fig. 5

Fig. 6

40mm

5 mm

RACK

GAP OF ABOUT

2 mm

PINION

RACK

PINION

15 ÷ 25 mm

Fig. 7A

80 mm

CLICK!

Fig. 7B

MT/25

MT/18

KEY

DAL 1965

Pag. 5/10

6) FIXING OF THE LIMIT SWITCH SLIDE BLOCKS

- Make the gate slide by hand up to approximately 80 mm from the stopping point (mechanical stop block) either on closing or on opening.

- Fix the slide block P to the rack by means of the grub screws H placing it so as to make it operate the spring M for the driving of the micro-switches (Picture 7). Repeat the operation from the opposite side.

Remember that the slide blocks have to be adjusted so that during its working the gate does not slam against the stop blocks both on closing and on opening, otherwise the mechanical parts

of the geared motor can be damaged

ATTENTION: Observe the distance of 15 ÷ 25 mm between the limit switch slide blocks P and the frontal edge Z of the spring outlet (Picture 7B). A distance higher than 25 mm could make the gate stop in the position open or closed. A distance inferior to 15 mm could cause make the spring break.

Pay attention that the pinion does not clash against the clamp S of the limit switch slide block (Picture 8).

Remember that the stop point of the gate after the end run intervention depends:

a) on the weight of the gate b) on the sliding speed c) on the frictions

d) on the temperature The a and b features are constant, whereas the c and d are variable and, in time, amend the stop point of the gate.

LIMIT SWITCH SLIDE BLOCK

PINION

Fig. 8

5) INSTALLATION OF THE RACK

- Release the motor. Insert the key in the cylinder, give it half a turn anticlockwise and then take key and cylinder out. Insert the hexagonal release key and turn it clockwise until it stops (Picture 5).

- Solder the rack to an iron angle bar (ex: 40 × 40 × 5 mm) (Picture 6).

- Put the rack forepart into gear with the pinion and fix it to the gate through screws or soldering, repeat these operations in various points, so that when the gate is moved by hand the rack rests on the pinion (Picture 6).

- Once this operation is finished, adjust the gap between pinion and rack taking the washers S away, so that a constant gap of about 2 mm is kept between the pinion and the rack when the gate is moved by hand. We advise you to let a washer S for each screw so as to make up for incidental lowerings of the gate.

- Adjust the geared motor in a horizontal sense so that the pinion is put into gear with the rack for all the length of the tooth.

- Tighten the clamping screws F of the geared motor to the base plate.

CYLINDER

RELEASE KEY

KEY

CYLINDER

RELEASE KEY

KIT/18F-18H-25H I E

Page 6

Fig. 9

CYLINDER

KEY

Fig. 10

DAL 1965

Pag. 6/10

MT/25

MT/18

MOTOR TRANSFORMATION FROM 400V~ THREE-PHASE -in factory- TO 230V~ THREE-PHASE

S T

BLUE

BROWN

BLACK

400 V~ THREE-PHASE

BLUE

BLACK

S T

BLUE

BROWN

BLACK

230 V~ THREE-PHASE

BLUE

BROWN

BLACK

BROWN

STAR CONNECTION FOR 400V~

DELTA CONNECTION FOR 230V~

JOINT CLAMP

FACTORY

SETUP

REMOVE THE JOINT CLAMP

Fig. 11 Fig. 12

7) ADJUSTING OF THE MOTOR POWE

ATTENTION: Turn power supply off, the motor could be accidentally started up while the friction is being adjusted.

a) Insert the release key in the hexagonal opening

of the driving shaft.

b) Insert the flat key in the opening on the motor

flange so as to block the driving mast ring nut.

c) Keep the flat key blocked, turn clockwise the

hexagonal key in order to reduce the motor power and anticlockwise to increase it.

d)Take the two keys out and give power supply in

order to check if the motor power is the appropriate one, otherwise repeat the operations.

Remember that the strong differences in temperature between summer and winter cause different expansions in all the materials. We advise you to check again the setting of the motor thrust power from time to time, keeping it within the security regulations in force.

e) Replace the casing and fix it through the two side

screws.

ATTENTION:

8) EMERGENCY MANOEUVRE

a) Insert the key in the cylinder, give it half a turn

anticlockwise and pull the cylinder out (Picture 10).

b) Insert the hexagonal release key, turn it clockwise

until it stops (Picture 10).

c) The gate can be moved by hand.

In order to block again proceed in the opposite direction. d) Turn the hexagonal release key anticlockwise until it

stops (without forcing).

e) Insert the cylinder and give the key half a turn

clockwise. Take the key out.

We advise you to perform once a month an emergency manoeuvre.

FLAT KEY

HEXAGONAL RELEASE KEY

KIT/18F-18H-25H I E

FLAT KEY

HEXAGONAL RELEASE KEY

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DAL 1965

Pag. 7/10

WIRING DIAGRAM CR/14 PER 400V~ -factory setup-

WIRING DIAGRAM

TRIMMER

DIP-SWITCH

FUSE F1 F2 F3 F4 500mA 250V~

CN 1

F1 F2 F3 F4

CR/14

5A 250V~

OPEN

R S T

10 11

MOTOR 400 V~ THREE-PHASE

-see Fig.11-

FLASHING LIGHT

230V~ single-phase

TRANSMITTER

PHOTOCELL

RECEIVER

GATE OPEN INDICATOR

COMMON

OPEN/

STOP

CN 1

24 V~

MAX 300 mA

POWER SUPPLY

400 V~ THREE-PHASE

24 V-

SENSITIVE EDGE

R S T N

ELECTRIC NETWORK

400V~ three-phase+neutral

WIRING DIAGRAM CR/14 PER 230V~ THREE-PHASE

R S T

10 11

STOP

24 V~

MAX 300 mA

MOTOR 230 V~ THREE-PHASE

-see Fig.12-

R S T N

ELECTRIC NETWORK

230V~ three-phase+neutral

24 V-

* ELECTRIC LOCK

230V~

24(+) 26(-)

RELE' 24 V

TR/01

SR 19.61

* OPTIONAL ELECTRIC LOCK

12 V~

INSIDE FAN

230V~ single-phase

-only MT/25-

ONNE

CT THE

POWER

SUP

PLY

WOR

ON T

WIRIN

OPENING

LIMIT SWITCH

CLOSURE

LIMIT SWITCH

OPEN

COMMON

OPEN/

OPENING

LIMIT SWITCH

CLOSURE

LIMIT SWITCH

TRANSMITTER

PHOTOCELL

RECEIVER

SENSITIVE EDGE

FLASHING LIGHT

230V~

INSIDE FAN

230V~ -only MT/25-

POWER SUPPLY

230 V~ THREE-PHASE

* ELECTRIC LOCK

KIT/18F-18H-25H I E

GATE OPEN INDICATOR

Page 8

GROUND CONNECTION BETWEEN MOTOR AND HOUSE-PLANT

DAL 1965

Pag. 8/10

MOTOR CONNECTIONS

CR/14

4 5 6 7

R S T

15 16 17

BLUE

BROWN

BLACK

MOT

TORE

4 5 6123

CR/14 TECHNICAL DATA

Dimensions................................. 235x155x90 mm

Temperature.............................. -20° ÷ +60°C

Weight.......................................... 1,3 kg

Power supply............................ 230/400V~±10% 50/60 Hz

max.power supply / voltage..........1100W / 400 V~

Remote control switches for three-phase motors

WORKING SET-UP

5 ÷ 100 s

Gate open pause

2 s

reverse direction automatic restart after stopping from photocell drive on closing action

OFF

2 s

automatic restart in the same direction after stopping from photocell drive

5 ÷ 100 s

OFF

DIP SWITCH SET-UP

TRIMMER

MOTOR ON THE RIGHT (FACTORY SETUP)

MOTOR ON THE LEFT

To connect the motor on the left-hand side of the gate, swap the following connections: 4 with 5 16 with 17

MOTOR YELLOW-GREEN CABLE

MOTOR CABLE

CONNECTING CLAMP

CABLE THREE-PHASE 400 V~ POWER SUPPLY

YELLOW-GREEN CABLE

automatic reclosure

manual drive reclosure

KIT/18F-18H-25H I E

Page 9

NO 1A 24 V~

DAL 1965

Pag. 9/10

F1 F2 F3 F4

CR/14

CN 1

ANTENNA

LED ON

LED OFF

NO!

Ø 6mm

Ø 3,5mm

87 mm

29 mm

19 mm

TX RX

PHOTOCELLS P/94

ALIGNING

ELECTRICAL CONNECTIONS

ADJUSTING SCREWS; RECEIVER LED IS ON ONLY WHEN THE LIGHT BEAM IS ALIGNED

3,5V- MIN! (LED = ON)

LED

CONTACT STATE IS RELATED TO ALIGNED LIGHT BEAM CONDITION

RECEIVER TRANSMITTER

(24V@) (1A / 24V@) (24V@)

TECHNICAL DATA Power supply 24V@ ±10% TX load 28mA a 24 V-

50 mA a 24 V~

RX load 17 mA a 24 V-

40 mA a 24 V~

External range 25 m Indoor range 50 m N. 2 relais 1 switch 1A / 24 V@ Temperature -10 ÷ +60 °C Dimensions/weight 58 x 104 x 44 mm / 220 g

LED

RADIO CONTROL 433,92 MHz

MEMORY EXPANSION FROM N°40 TX TO N°834

1° CHANNEL

2° CHANNEL

MONOSTABLE FUNCTION

BISTABLE FUNCTION

LIGHTS

ELECTRIC LOCK

RADIO CARD PROGRAMMING

ATTENTION: before using each minitransmitter it is necessary to execute the procedure for the receiver programming

1 keep pressed the button of the chosen channel for 1 sec., the led

will flash and then it will remain fix.

ATTENTION: do not keep pressed the button for 5 sec. or more, the already stored codes will be erased.

4 keep pressed the button on the receiver for 1 sec in order to exit

from the programming or wait 2 minutes the red led has to switch off.

when the number of available codes per canal -40 or 834- is exhausted the receiver exit automatically from the programming

PROGRAMMING RESET

if you want to reset the programming of one of two channels, keep pressed the button of the relevant channel for 5 sec.the red led will light up fix.

HOW TO ADD NEW TRANSMITTERS

repeat the operations from the 1 point.

2 press the transmitter in order to send the signal, the led will flash

and then it will remain fix: stored code

3 repeat the operation 2 for storing other transmitters

1° CHANNEL

2° CHANNEL

KIT/18F-18H-25H I E

Page 10

FAULT IDENTIFYING GUIDE

PROBLEM CAUSE

SOLUTION

FLASHING LIGHT RZ/07/1 F

2 x 0,75 mm²

POWER SUPPLY

RG58

ANTENNA

CS/07 SR12.07 OPTIONAL CABLE

CONNECTIONS

230 Vac

ATTENTION: WE SUGGEST TO PLACE THE FLASHING-LIGHT FEEDER INSIDE AN INACCESSIBLE TUBE. ON THE CONTRARY, ALL ACCESSIBLE PARTS HAVE TO GRANT A DOUBLE ISOLATION, MORE OVER IN ORDER TO AVOID THE TEAR OF THE CABLE IT IS ADVISABLE TO USE A CABLE-HOLDER.

RZ/99 SR 10.99

ELBOW

SUPPORT

FOR REPLACEMENT, USE LAMPS 240 V~ MIN , 25 W E14

240 V~ MIN

The geared motor does not work

Faulty fuse

Change the fuse.

Power supply failure

- Check the presence of voltage at the power supply entry clamps to the motor

- Check that the power supply cable is not cut off. The substitution of the cable has to be carried out by an authorised technician.

The motor overheats

Stop the motor for 5 minutes and then try to make it work again.

Stop of the gate

Limit-switch set up not correct

The gate does not complete its run

Unlock the motor - see emergency monoeuvre - and move it by hand in order to verify that there are no obstacles, if so, remove them. Picture 7A ÷ 7B.

Check the position of the limit-switch slide blocks and their working on the spring for the micro-switch drive, adjust them.

Unsuitable gearmotor position

Check that the distance between the end stop sliding plate and the front, outgoing trim of the spring, adjust t hem.

The gate does not startor the motor slips

Clutch adjusting not good

Take power supply off, and increase the setting of the motor power see point 7 ADJUSTING OF THE MOTOR POWER.

KIT/18F-18H-25H I E 02 10 090624 - A4Vf/r - IS KIT/18-25-I-E

ELETTRONICA PADOVA

SINCE 1965

MADE IN ITALY VIA ENRICO FERMI, 22 35020 LEGNARO - PADOVA I T A L I A

PHONE +39 049 79 08 58 FAX +39 049 88 30 529

E-MAIL [email protected] WEB www.serai.com

TERMS OF GUARANTEE

The company reserves the right to make modifications to the equipment without prior notice thereof. SERAI products are covered by a standard guarantee with a term of 24 months. Coverage starts on the date on which the tax document constituting proof of purchase is issued and guarantee services shall be provided on the company's premises at Legnaro - PD or at the Authorised Service Centres. Carriage costs shall be borne by the Customer.

CE CONFORMITY DECLARATION

SERAI spa declares that the product KIT/18F, KIT/18H, KIT/25H was designed and manufactured according to the above mentioned directives and standards

WEEE DIRECTIVE 2002/96/EC

This appliance was manufactured after 13/08/2005. To protect the environment: when the equipment is no longer needed, take it to a special WEEE (Waste Electric and Electronic Equipment) collection centre. Do not dispose of it with normal household waste.