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SWK-2000/40/WSA
Operating Manual
29 pgs1.09 Mb0

Separ Filter SWK-2000/40/WSA Operating Manual

Doc. No.: D10053.EN Rev.: 14 Page 1 of 29
Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
Operating manual
SWK-2000/40/WSA filter mobile
These operating instructions are valid for:
SWK-2000/40/WSA filter mobile HW Version 0.9 and 1.0 SW Version 19.0
Article No.: 06 2386
Doc. No.: D10053.EN Rev.: 14 Page 2 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
Contents
1 References ............................................................................................................... 4
2 General .................................................................................................................... 5
3 Notes on safety ........................................................................................................ 5
3.1 Utilisation according to specification............................................................................................. 5
4 Scope of delivery ...................................................................................................... 6
5 Technical data .......................................................................................................... 8
5.1 Electrical specs. .............................................................................................................................. 8
5.1.1 Battery operation ........................................................................................................................... 8
5.1.2 Mains operation ............................................................................................................................. 8
5.2 Temperature range ........................................................................................................................ 8
5.3 Mechanical data ............................................................................................................................. 8
5.4 Weight and dimensions ................................................................................................................. 9
6 Transport grip ......................................................................................................... 10
7 Electrical connections ............................................................................................. 11
7.1 Mechanical connections .............................................................................................................. 11
8 Connection ............................................................................................................. 12
8.1 Network or battery connection cable dismantling ...................................................................... 13
9 Indications and operating elements ........................................................................ 14
10 Function ................................................................................................................. 15
10.1 Fuel filling nozzle .......................................................................................................................... 16
10.2 Pump and filter operation ........................................................................................................... 17
10.2.1 Timer function.............................................................................................................................. 19
10.2.2 Fault reports ................................................................................................................................. 20
10.3 Selection of the display-language ................................................................................................ 22
10.4 Automatic pump disconnection and dry-running monitoring ..................................................... 23
10.4.1 Selection of the automatic pump disconnection and the dry-running monitoring..................... 23
10.5 Water sensor ................................................................................................................................ 25
11 Notes on use .......................................................................................................... 26
11.1 Maintenance ................................................................................................................................ 26
11.1.1 Water drain .................................................................................................................................. 26
11.1.2 Filter change ................................................................................................................................ 26
Doc. No.: D10053.EN Rev.: 14 Page 3 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
11.1.3 Sensor technology........................................................................................................................ 26
11.2 Filter bowl cleaning ...................................................................................................................... 27
11.3 Water sensor cleaning ................................................................................................................. 27
12 Declaration of conformity ....................................................................................... 28
13 Index ...................................................................................................................... 29
Doc. No.: D10053.EN Rev.: 14 Page 4 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
1 References
[R1]
Type: Installation instructions Title: Installation instruction SEPAR english.pdf
Doc. No.: D10053.EN Rev.: 14 Page 5 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
2 General
The filter mobile is subjected to a detailed final control check in the works. Therefore small quantities of diesel oil can still be present in the device. These remaining quantities do not impair either the storage or the function of the device.
3 Notes on safety
The two available connections for the supply voltage (Connection 1: Mains supply line for 115 V AC or 230 V AC. Connection 2: Connection for 12 V DC battery operation) may not be used simultaneously. Operation at any operating voltages other than listed in the technical data is not permissible. Employment in explosion-hazard areas is not allowed. The maximum ambient temperature for the operation of the filter mobile is 40°C. If the electrical cables should indicate damage, switch off the filter mobile immediately using the emergency switch and disconnect from the supply voltage (pull plug or with 12 V operation remove terminals from the battery). In case of damage to the bus system and the filter, the filter mobile may also not be employed since otherwise fuel can reach the environment.
The pump motor and the supply line can warm up considerably during operation. Touching these parts is to be avoided to protect against burn injuries.
If the filter mobile is operated at ambient temperatures above 25°C, the operator interface can warm up considerably!
In order to avoid the discharge of fuel residues, the fuel filling nozzle and the shut-off valve must be closed after the use of the filter mobile.
3.1 Utilisation according to specification
Provide diesel oils and mineral oils with a dynamic viscosity < 10 mPas, a flash point > 55°C and a boiling point > 160°C. The utilisation of liquids which can attack the filter casing (aluminium), the pumps (steel), the plastic parts (polyamides) and the seals (NBR) is not planned, and can lead to damage to the filter mobile or to dangerous operating states.
All work on the SWK-2000/40/WSA filter mobile must be implemented in voltage-free status.
Doc. No.: D10053.EN Rev.: 14 Page 6 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
4 Scope of delivery
• SWK-2000/40/WSA filter mobile
• 12 V supply line with crocodile clips, plug connector, fuse holder and fuse protection
(50 A).
Doc. No.: D10053.EN Rev.: 14 Page 7 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
• 230 V supply line with plug incorporating grounding contact and PowerCon plug connector
• Operating manual
Doc. No.: D10053.EN Rev.: 14 Page 8 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
5 Technical data
These operating instructions describe the module assembly in the following implementation:
Hardware version: 0.9 and 1.0
Software version: 19.0
5.1 Electrical specs.
5.1.1 Battery operation
Operating voltage: 12 V DC
Maximum operating voltage: 15 V DC
Maximum current consumption: 30 A
5.1.2 Mains operation
Operating voltage: 100 V AC to 240 V AC
Mains frequency: 50 Hz to 60 Hz
Maximum current consumption: 5 A (at 115 V AC)
5.2 Temperature range
Operating temperature: -40°C to 40°C
Storage temperature: -40°C to 80°C
5.3 Mechanical data
IP Protection Type: IP41
Maximum supply capacity of the pumps: approx. 40 l/min
Maximum net positive suction head: approx. 2 m
Doc. No.: D10053.EN Rev.: 14 Page 9 of 29 Operating instructions: SWK-2000/40/WSA filter mobile
Willibrord Lösing
Filterproduktion GmbH
5.4 Weight and dimensions
Dead weight (without fuel): 65 kg
The dimensions (tolerances < 5 mm) can be taken from the following drawing.
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