Sensus PolluStat E Installation And Operating Instructions Manual

Heating / Cooling meter PolluStat E Installation and operating instructions
PolluStat E
Installation and operating instructions
M H 4110 INT PolluStat E, page 1
The ultrasonic meter PolluStat E is suitable for the measurement of energy consumption in heating or cooling plants filled with the energy carrier liquid water. These installation and operating instructions specify the installation and the operation of PolluStat E and its variants. It is an essential part of the delivered items and has to be handed over to the final user.
Delivered items
PolluStat E (if applicable with already
connected temperature sensors)
2 screws, 2 dowels
2 gaskets
sealing material
these installation and operating
instructions
Content
1. Important directions ......................................... 2
2. Technical data ................................................. 3
3. Required tools .................................................. 3
4. Installation of sub assemblies .......................... 3
4.1 Flow sensor ................................................ 4
4.2 Installation of temperature sensors ............. 5
4.3 Mounting of the integrator ........................... 5
4.4 Connection of temperature sensors ............ 5
5. Display options ................................................ 7
5.1 User menu ............................................... ... 7
5.2 Target day menu ........................................ 8
5.3 Archive menu ............................................. 8
5.4 Service menu ............................................. 9
5.5 Control menu for tariff purposes ............... 10
5.6 Parameter menu....................................... 10
6. Functional test, sealing .................................. 11
7. Possible error situations ................................. 11
8. Standard interfaces and optional modules ..... 11
8.1 Optical interface ....................................... 11
8.2 Mini-Bus interface ..................................... 11
8.3 M-Bus plug-in module acc. to EN 13757-3
............................................... ........................ 12
8.4 Remote pulse plug-in module ................... 12
8.5 M-Bus plug-in module with two contact
inputs ............................................................. 12
8.6 USB plug-in unit (for M-Bus slot) .............. 12
8.7 USB plug-in with 2 inputs for external
consumption meters ....................................... 12
8.8 LONWORKS
8.9. Inserting the plug into the heat meter ...... 12
8.10 Optional integrated data logger .............. 13
8.11 Combined heating / cooling meter .......... 13
9. Attachment ..................................................... 13
9.1 Disassembly and assembly of plastic half
shells for sizes DN 50 to 100 .......................... 13
Declaration of MID conformity ............................ 14
M H 4110 INT PolluStat E, page 2
®
-FTT10A plug-in module .... 12
Heating / Cooling meter PolluStat E
Installation and operating instructions
1. Important directions
The installation of PolluStat E requires
adequate professional knowledge and should be carried out by specially trained persons only.
The technical data specified in chapter 2
must not be exceeded during operation.
The connection cable between flow
sensor and calculator must not be cut, shortened or extended.
During the installation of PolluStat E, the
well or ball valve, particular care is to be taken that they are perfectly mounted, because otherwise there might be the
danger of being scalded by leaking
heating liquid. Therefore, first of all, the stop cocks are to be closed before removal.
Depending on manufacturing conditions
the brass connection threads might be sharp-edged. Therefore we recommend wearing protection gloves.
Heating or cooling meters are measuring
instruments and have to be handled with care. In order to protect them against damages and soiling they should only be taken from the package immediately before installation.
The instrument must not be carried by the
cable.
For cleaning purposes use nothing else
but a cloth moistened with water.
Within the instrument there is a battery,
which must not be opened by force, come into contact with water, be short-circuited or exposed to temperatures exceeding 80 °C.
Empty batteries, no longer needed
electronic instruments or components are hazardous waste and to be disposed of at suitable collecting points.
If several meters are used in the same
billing unit, equal instrument types should be chosen in the interest of the fairest possible consumption billing.
Heating / Cooling meter PolluStat E Installation and operating instructions
Mains-operated instruments:
The supply to mains-operated instruments must
be fused at 6 A. Only specially trained and
authorized personnel are permitted to carry out the connection. Moreover attention is to be
paid to the national technical rules, e.g. VDE 0100 in particular.
Voltage: 220 ... 240 V AC
resp. 24 V AC Frequency: 50/60 Hz Max. power consumption: 0.5 VA Cable length: ca. 1.1 m
2. Technical data
Temperature measuring range Temperature difference range Switch-off threshold 0.15 K
Measuring accuracy
Updating times and integration cycles resp.:
Temperatures Flow rate, power Energy, volume
Optical data interface
Suitable temperature sensors
Connection cable between calculator and flow sensor Power supply (using period of the meter may be defined by national laws) Electromagnetic environment condition Mechanical environment condition Protection class IP 54 Ambient temperature 5 … 55 °C Storing temperature -20 … +65 °C Relative air humidity < 93 % Size (H x W x D) in terms of wall mounting
Temperature range 5 … 130 °C Protection class IP 65
Straight inlet and outlet pipes
Calculator
= 2 … 180 °C
 = 3 … 150 K
Better than (%): + (0.5 +
2 sec 4 sec 4 sec (16 sec *) * in case of battery supply Physical acc. to EN 61107 Data record acc to EN 13757-3 Pt 500 or Pt 100 (see inscription at enclosure) Connection in two- or four-wire technology
1.5 m (optional: 5 m)
Battery for 6 years (optional: 11 years) or mains supply 230 V AC resp. 24 V AC
Class E 1
Class M 2
ca. 159 x 125 x 52 mm
Flow sensor
Not required acc. to approval directives
In case of stronger flow disturbances a straight inlet pipe of 5 x DN is re­commended for the sizes DN 50 bis 100
min
/ )
3. Required tools
Fork wrench in suitable size for thread
connections or flange screws resp.
Screw driver slot 0,5x3 (terminal block)  Side cutter (sealing wire, cable binders)  Hex-wrench size 3 for wall adaptor
4. Installation of sub assemblies
Depending on the version PolluStat E can be used as a heating meter, as a cooling meter or as a combined heating / cooling meter. Therefore the text hereinafter includes following terms:
return pipe of heating plants: colder line supply pipe of heating plants: warmer line
return pipe of cooling plants: warmer line supply pipe of cooling plants: colder line
In case of meters with programmable installation place (see related inscription at
integrator) of the flow sensor the required position (colder line or warmer line) has to be defined.
In order to do this, activate the display by depressing the red key and releasing it again. Then each one of the below mentioned options can be selected one after the other by a short keystroke. Having set the required position, remove the bridge between terminal 3 and 4 in the terminal block.
colder line warmer line
Attention!
Because of legal calibration regulations the installation place can only be programmed once. Therefore be very sure that you have set the desired position before removing the bridge.
M H 4110 INT PolluStat E, page 3
4.1 Flow sensor
Applicable standards: EN 1434-6
Standard installation of the flow sensor is in the heating return pipe i.e. the colder line. If the flow sensor is to be installed in the heating supply pipe i.e. the warmer line, the integrator PolluStat EX is to be used (X means that the integrator has been adjusted for flow sensors in the warmer line).
An arrow on the body shows the flow direction. The maximum operating pressure and
the maximum operating temperature must not be exceeded.
It is absolutely advisable to install a dirt trap before the flow sensor or at another suitable point of the heating or chilling circuit as well as shut-off valves before and after the flow sensor (in order to avoid having to empty the pipeline if the meter is to be exchanged). During initial installation a spool piece is installed instead of the flow sensor and the pipe system is thoroughly flushed. Then close the shut-off valves, remove the spool piece, clean the sealing surfaces and install the flow sensor using new gaskets. Take care not to reduce the pipe diameter by bad positioning of the gaskets, particularly if flanged versions are installed.
In areas with thermal layering (e.g. after the junction of two pipes with different temperatures) a straight pipe of 10 x DN in front of the flow sensor is recommended.
Special direction for horizontal installation of meters of DN 50 to DN 100:
Both ultrasonic transducers in the flow sensor have to be in horizontal position. For this reason the PolluStat E has to be installed with the integrator turned upwards.
In case of removed and separately mounted integrator this is valid accordingly.
Heating / Cooling meter PolluStat E
Installation and operating instructions
Examples of installation in heating systems:
Fig. 1: Measurement after admixing
Fig. 2: Measurement in injection system
Fig. 3: Measurement with overflow valve
M H 4110 INT PolluStat E, page 4
Heating / Cooling meter PolluStat E Installation and operating instructions
4.2 Installation of temperature sensors
PolluStat E is operated with separately approved and paired temperature sensors type Pt 100 or Pt 500. The applicable type is specified on the integrator frontside. The two temperature sensors can optionally be mounted in thermowells or directly into the heating or cooling liquid. We recommend using pairs of thermowells or ball valves in order to facilitate future exchange.
For a general installation standard please refer to EN 1434-2.
For temperature sensor type 45 mm x 5.2 mm (length x diameter) and DS 27.5 acc. to EN 1434­2 we recommend the installation in our ball valves with temperature sensor retainer M 10 x 1 or complete installation kits including fitting pieces and thread connections (please refer to data sheet LH 4110 INT).
For Sensus temperature sensors of the overall lengths 100 mm and 150 mm, the sensitive zone is ca. 10 to 15 mm measured from the temperature sensor’s tip and has to be positioned
as near as possible to the middle of the pipe diameter. Refer to the following guide for
installing such temperature sensors:
Nominal sizes < DN 80*: Mount the temperature sensors in an angle of 45°
towards the flow direction (see fig. 4).
Nominal sizes > DN 65*: Mount the temperature sensors at right angle to the flow direction (see fig. 5).
* For DN 65 and DN 80 both positions are permitted.
For DN < 50 an installation in a bent tube is also possible.
Fig. 4: Exemplary diagram
for nominal size DN 50
Fig. 5: Exemplary diagram
for nominal size DN 100
4.3 Mounting of the integrator
PolluStat E is delivered with the integrator mounted on the flow sensor. Depending on the flow sensor’s installation (horizontal or vertical) the integrator can be turned through steps of 90 degrees. Lift the spring catch with a screw driver and take the integrator from the carrier plate. Then turn the integrator to the required position, adjust it to the bottom edge of the carrier plate, lift the spring catch, attach the integrator onto the carrier plate and release the spring catch.
If liquid temperatures exceed 90°C the integrator has to be mounted separately, in order to avoid damages of electronic parts.
Unscrew the carrier plate from the flow sensor, and fix it at the required place using the two screws and the two enclosed dowels. Then attach the integrator as specified above.
4.4 Connection of temperature sensors
The applicable temperature sensor type is specified on the frontside of the integrator casing. The required minimum distance from sources of electromagnetic interference (generators, frequency converters, ...), as well as from cables carrying > 230 V, is 0.3 m. Two-wire or four-wire connection is possible (to extend the length of the temperature sensor cables by max. 23 m, recommended cable type I-Y(St)Y 2x2x0.8, minimum core size 0.5 mm²). Allocation as follows:
M H 4110 INT PolluStat E, page 5
Installation and operating instructions
Supply pipe temperature sensor (warmer line):
Connection type Terminals
Two-wire connection 5, 6
Four-wire connection 5, 6 and 1, 2
Screening, if any
Return pipe temperature sensor (colder line)
Connection type Terminals
Two-wire connection 7, 8
Four-wire connection 7, 8 and 3, 4
Screeening, if any
Start by removing the respective preshaped rubber part from the integrator casing (see fig. 6). Then pull the cable through the hole in the preshaped rubber part and provide for strain relief by using one of the delivered cable binders (see fig. 6). Now connect the cores to the corresponding terminals and replace the preshaped rubber part (see fig. 7).
Fig. 6: Example of t wo- wire connect io n
M H 4110 INT PolluStat E, page 6
Terminal connectors in integrator
5 1 2 6 7 3 4 8
1
Temperatur e
warmer line
sensor in
2
cable binder for strain relief
3 4
Temperature
sensor in
colder line
with a screened cable
Heating / Cooling meter PolluStat E
Fig. 7: Cores connected, preshaped rubber part
replaced
Temperature sensor types, which are delivered from the factory with already attached preshaped rubber parts (see fig. 8) can be placed directly into the integrator casing – it is not required to use a cable binder for them.
Fig. 8: Cable incl. already attached preshaped
rubber part
In case of four-wire connection the cable handling is corresponding.
Fig. 9: Example of four-wire connection
cable binder for strain relief
Heating / Cooling meter PolluStat E Installation and operating instructions
5. Display options
The different display options of PolluStat E are divided into six menus. Depending on the type of the meter and the display masking respectively, some display items, which are marked with an asterisk (*), can be masked. If required, the masking can be changed via the optical data interface of the meter with the service software MiniCom. In the basic state the display switches on for one second in intervals of 4 seconds and shows the accumulated energy. By a stroke on the red key the first display item in the user menu (accumulated energy) is activated. The selection menu for the other five menus can be obtained by a pressure of 8 seconds onto the red key:
User menu
Target day menu
5.1 User menu
Error message (only in case of error)
Accumulated energy consumption
Target date energy consumption with related date *
Accumulated volume
Segment test
Flow sensor installation place (cold pipe = colder line)
Archive menu
Service menu
Control menu for tariff purposes
Parameter menu
The menus can be selected in sequence by short strokes on the red key. As soon as the desired menu is displayed, hold the red key for 2 seconds in order to obtain this menu. Each one of the single display items in the menus will be called up one after the other by a short keystroke. If there is no key operation within ca. 4 minutes, the display returns automatically to the basic state. In all menus received flow signals are shown by a blinking symbol (left bottom display corner).
In case of meters with display illumination the light switches on automatically with the first keystroke and switches off automatically ca. 4 minutes after the last keystroke. The shown value figures are to be considered exemplarily.
Consumption tariff 1 * (if activated)
Consumption cooling
energy * (only for combined heating / cooling meters)
Consumption of first external meter * (optional)
Consumption of second external meter * (optional)
Current flow rate *
Current heating resp. cooling power *
Temperature in warmer line *
Temperature in colder line *
M H 4110 INT PolluStat E, page 7
Heating / Cooling meter PolluStat E
r
)
(
Installation and operating instructions
Temperature difference *
Customer specific number *
Primary M-Bus address (factory setting: 0) *
Secondary M-Bus
address (factory setting: meter serial numbe
5.2 Target day menu
All display items are marked with an arrow symbol. Display of all stored values on an adjustable annual target day.
*
5.3 Archive m en u
All display items are marked with a calendar sheet symbol. As from the current date, the values on the turn of the past 16 months are displayed (six­figure date in the form of dd.mm.yy. below the main display).
In addition the values for the current month can be called up. For this purpose “today” has to be selected for the month.
Select required month by
short keystroke, then depress key for 2 seconds *
Energy consumption *
Volume *
Energy consumption *
Volume *
Consumption tariff 1 (if activated) *
Consumption cooling
energy * (only for combined heating /cooling meters)
Consumption of first external meter * (optional)
Consumption of second external meter * (optional)
Return to selection menu (depress for 2 seconds)
Consumption cooling
Maximum heating resp.
Maximum heating resp.
Consumption tariff 1 (if activated) *
energy * (only for combined heating /cooling meters)
Consumption of first external meter * (optional)
Consumption of second external meter * (optional)
Maximum flow rate in selected month with date (averaged) *
Maximum flow rate in selected month with time (averaged) *
cooling power in selected month with date
averaged) *
cooling power in selected month with time (averaged) *
M H 4110 INT PolluStat E, page 8
Heating / Cooling meter PolluStat E Installation and operating instructions
Hours of error condition *
Hours of mains supply
failure * (only for mains supplied meters)
Return to month selection (depress for 2 seconds)
5.4 Service menu
Each display item is marked with a man symbol. The service menu shows maximum values and meter settings.
Absolute maximum
Absolute maximum
Absolute maximum flow rate with date (averaged) *
Absolute maximum flow rate with time (averaged) *
heating resp. cooling power with date (averaged) *
heating resp. cooling power with time (averaged) *
Absolute maximum temperature in warmer line with date *
Absolute maximum temperature in colder line with date *
Current date *
Accumulated hours of
Battery voltage * (calculated)
Accumulated hours of error condition *
mains supply failure * (only for mains supplied meters)
Primary M-Bus address (factory setting: 0) *
Secondary M-Bus address (factory setting: meter serial number) *
Data communication mode (content of data record) *
Version of firmware
Check sum
High-resolution energy *
High-resolution volume *
Return to selection menu (depress for 2 seconds)
Current time *
Next target date *
Operating days *
M H 4110 INT PolluStat E, page 9
Heating / Cooling meter PolluStat E
)
Installation and operating instructions
5.5 Control menu for tariff purposes
Each display item is marked with the letters „CTRL“. The settings for the tariff functions can be controlled here.
Switch-over temperature
Switch-over temperature
Set averaging interval for flow rate and heating resp. cooling power *
Heating resp. cooling power in current averaging interval *
Flow rate in current averaging interval *
Setting for tarif 1 (if activated) *
for cooling energy * (only for combined heating / cooling meters)
difference for cooling energy * (only for combined heating / cooling meters)
Return to selection menu (depress for 2 seconds)
Pulse value of first
Pulse value of second
Password enquiry
Set primary M-Bus address *
Set secondary M-Bus address *
Set customer specific number *
Set averaging interval for heating resp. cooling power and flow rate *
Set data communication mode (One, All, One Plus) *
external meter (0.25 to 10.000 litres per pulse) *
external meter (0.25 to 10.000 litres per pulse) *
Set date *
5.6 Parameter menu
Each display item is marked with the tool symbol. This menu is protected by password. The password corresponds to the last three digits of the eight-digit serial number on the meter casing. At first „000“ appears. Then depress the key for ca. 2 seconds, and the left zero starts blinking. By continuously depressing the key, the value of the blinking digit can be changed. As soon as the desired value is obtained, release the key. A short keystroke confirms the set value and switches on to the next digit. Repeat the same procedure here. As soon as the last digit is set, the menu will be released.
Now the desired items can be selected by short keystrokes, the values can be set in the same way as entering the password.
Set time *
Set target day *
Reset absolute maxima *
Reset hours with failure
Reset hours of error condition *
of mains supply * (only for mains supplied meters
Return to selection menu (depress for 2 seconds)
M H 4110 INT PolluStat E, page 10
Heating / Cooling meter PolluStat E Installation and operating instructions
6. Functional test, sealing
Having opened the shut-off valves, test the installed units for leaks. For checking purposes the current values of flow rate, heating resp. cooling power as well as temperatures of warmer and colder line can be called to the display according to chapter 5.1. In order to protect the meter against tampering, the delivered selflock seals have to be attached to the following points:
unions of the flow sensor  insertion points of the temperature sensors  lid of the integrator (pull the sealing wire
through the lug at the bottom edge)
7. Possible error situations
PolluStat E is equipped with an automatic self­checking function. As soon as an error is detected, the display shows a four-digit error code
„Err XYZW“, which can be decoded as follows:
X: Checking the temperature sensors Y: Checking the integrator Z: Error statistics W: Checking the ultrasonic measuring circuit
The following error message can appear, if – due to insufficient venting of the pipe – there is air in the flow sensor disturbing the ultrasonic signals.
Err 00 x 2
Here „x“ stands for a figure from 1 to 9 or for a capital from A to F.
This error message can also appear on the display of new heat meters, when – due to logistic reasons – the flow sensor has not been filled with water. This is no reason for a complaint because such an error message will vanish after correct installation of the meter.
If nominal flow rate is exceeded by more than 130 %, following error message is displayed:
Err xxx4
After reducing the flow, this message will disappear.
Codes (extract) Decoding
Temperature sensors changed by
Err 1010
Err 2010 or 3010
Err 4010 or 5010
Err 6010 or 7010
Err 8010 or 9010
Err A010 or B010
Err C010 or D010
Err 0002 Air in flow sensor
mistake resp. temperature in colder pipe exceeds temperature in warmer pipe One or both temperature sensors is/are short-circuited Cable failure of temperature in colder line sensor resp. sensor is not connected Temperature sensor in warmer line is short-circuited and cable failure of temperature sensor in colder line Cable failure of temperature sensor in warmer line resp. sensor is not connected Temperature sensor in colder line is short-circuited and cable failure of temperature sensor in warmer line Cable failure of temperature sensors in warmer and colder line resp. sensors are not connected
Error situation „Err 1010“ is usually caused by temporary system conditions when temperature in the warmer line drops by 3 K or more below the temperature in the colder line. In case of all other errors situations please inform our service department.
8. Standard interfaces and optional modules
PolluStat E is equipped with following interfaces and can have the following optional equipments:
8.1 Optical interface
All meters are equipped with a standard optical data interface. Via optical data coupler (e.g. order number 04410230 for RS 232 connection or order number 184023 for USB connection) settings can be changed with the service software MiniCom, or the meter can be read out via the readout system DOKOM Mobile. The data interface is activated for one hour by a short keystroke. Every data communication causes this period of time starts again, so that e.g. a logger readout at 15-minute or hourly intervals is possible over a long period of time.
8.2 Mini-Bus interface
The Mini-Bus interface is standard equipment and is available at terminals 51 (signal) and 52 (earth). It is suitable to connect the meter with an inductive readout point (MiniPad) or other reading and transmitting instruments (e.g. radio transponders). The total length of the two-wire cable between the meter and the readout point must not exceed 50 m. The communication
M H 4110 INT PolluStat E, page 11
Installation and operating instructions
protocol corresponds to the M-Bus protocol, and the meter can be read out via a MiniReader or using DOKOM Mobile.
8.3 M-Bus plug-in module acc. to EN 13757-3
Order number: 68504020 This plug-in module allows a readout of the meter via its primary or secondary address with an M­Bus level converter (300 and 2400 Baud, automatic recognition). Both addresses can be set in the parameter menu (see chapter 5.6) or with the service software MiniCom. (General information: The factory presetting of the secondary address and the customer number corresponds to the serial number shown on the meter casing.) The primary address can be set to between 0 and 250, and is preset in the factory to
0. Polarity of the two connection terminals (24 and
25) can be neglected.
8.4 Remote pulse plug-in module
Order number: 68503920 Remote pulse plug-in module for output of heat quantity and volume pulses (for mains-operated instruments only) Order number: 68503922 Remote pulse plug-in module for output of heat quantity pulses (for battery-operated instruments)
Pulse duration: ca. 125 ms Max. voltage: 28 V DC or AC Max. power: 0.1 A Bounce- and potential-free
Nominal size
q
(m³/h)
p
0.6 bis 6 0.001 1
10 bis 60 0.01 10
8.5 M-Bus plug-in module with two contact inputs
Order number: 68504686 In addition to the plug-in unit specified in chapter
8.3 there is the possibility to connect two external consumption meters (cold water, electricity, gas, others) with passive remote reading contact (reed switch or open collector). Specification of the contact inputs: Required closing time: : > 62.5 ms Input frequency: < 3 Hz Terminal voltage: 3 V
The required parameters for
meter type physical unit and pulse value  serial number
initial meter reading
M H 4110 INT PolluStat E, page 12
Pulse value for
energy (MWh / GJ)
Pulse value for
volume (litres)
Heating / Cooling meter PolluStat E
can be set on site via the service software MiniCom.
8.6 USB plug-in unit (for M-Bus slot)
Order number: 68504688 With this plugin unit the integrator can be connected to a PC / notebook or handheld computer with USB input. In case there is an M­Bus plugin unit installed, this unit has to be removed first. For the connection you need a driver, which will be delivered on CD together with the card. A description how to install the driver is also available.
8.7 USB plug-in with 2 inputs for external consumption meters
Order number: 68504902 Join this unit can plug an additional 2 meters with pulse output and can be connected (see point 8.5) Both contact inputs preset in the factory to:
- input 1: cold water meter, pulse valency 10 litres, initial meter reading 0.00 m³
- input 2: warm water meter, pulse valency 10 litres, initial meter reading: 0.00 m³
The activation of the inputs has to be done via the service software MiniCom 3, menu item: „set pulse input parameters“. The meter IDs of the pulse meters have to be set there as well as the primary M-Bus addresses if necessary; check “counter 1 (2) visible on the M-Bus”. Starting meter reading and pulse value can also be adapted. Afterwards the pulse meters are available as independent M-Bus meters on M­Bus. The consumption of the pulse meters is not transferred in the M-Bus protocol of the heat meters.
8.8 LONWORKS
Order number: 68504857 This plug-in module is used to implement the meter via LONTALK automation system. For detailed informations please refer to data sheet LH 6130 INT.
8.9. Inserting the plug into the heat meter
In each processing unit is a slot for the M-Bus Module (right rear) and the remote pulse-module (left front). The computational work for the modules may only be permitted in the designated slots mounted.
®
-FTT10A plug-in module
®
protocol into a building
Heating / Cooling meter PolluStat E Installation and operating instructions
M-Bus plug-in (rear slot)
Remote pulse plug-in FZS/B
Fig. 11: Mounting modules
The plug-in units mounted in the left and right guidance from a white plastic plug. The pins must not be bent and slide easily into the appropriate contact sockets. The power cable through the hole in the rubber mold, and with one of the supplied cable tie strain relief. The veins at the corresponding connecting terminals and the rubber molding back.
8.10 Optional integrated data logger
If this option is incorporated, the casing lid is additionally labeled with the word „Data Logger“. The integrated data logger stores consumption values and instantaneous values (heating resp. cooling power, flow rate, temperatures) during a selectable time interval ( 3 to 1440 minutes). The logger data can be read out via the optical interface, M-Bus or Mini-Bus with the service software MiniCom. The time interval (preset in factory to 60 minutes) can also be changed with MiniCom. For PC connection use either an optical data coupler (see chapter 8.1) or a USB plug-in module (order number: 68504688).
8.11 Combined heating / cooling meter
Descriptive name: PolluStat E H or PolluStat EX H
This PolluStat E version switches over at an automatic switch-over point between metering heating and cooling energy. The switch-over point to cooling energy is preset in the factory to:
supply flow temperature < 25 °C and
negative temperature difference > - 0.15 K
Conditions to switch back to heat metering:
supply flow temperature > 25 °C and
positive temperature difference > 0.15 K
If required this switch-over point can be changed on site with the service software MiniCom.
9. Attachment
9.1 Disassembly and assembly of plastic half shells for sizes DN 50 to 100
Depending on the installation conditions it may be necessary to remove the two plastic half shells from the flow sensor in order to mount the flange screws.
Disassembly
Removal of user seal (see fig. 12)  Unfastening the 4 cross slot screws (see fig.
12)
Removal of upper half shell  Removal of lower half shell – at this please
remove the cable with the preshaped rubber part carefully (see fig. 13)
Fig. 12
Afterwards the flange screws can be put through the corresponding holes of the flanges.
Assembly
Attaching of the upper half shell – at this the
position pin at the inner side of the half shell must gear into the hole of the mounting bracket (see fig. 13)
Inserting the preshaped rupper part in the
lower half shell
Connection of lower and upper half shell with
4 cross slot screws
Sealing of the half shells with user seal (see
fig. 12)
Mounting bracket with hole
Fig. 13: Meter with lower half shell
cross slot screws
user seal
Preshaped rubber part
M H 4110 INT PolluStat E, page 13
Declaration of MID conformity
Heating / Cooling meter PolluStat E
Installation and operating instructions
M H 4110 INT PolluStat E, page 14
Heating / Cooling meter PolluStat E Installation and operating instructions
Space for extra notes:
M H 4110 INT PolluStat E, page 15
Qualitätsmanagementsystem Quality Austria-zertifiziert Nach ISO 9001, Reg.-Nr. 3496/0
Heating / Cooling meter PolluStat E
Installation and operating instructions
Material number: 28504907
Edition: 004-11.2016
Subject to change without notice
Sensus GmbH Ludwigshafen
Industriestraße 16
D-67063 Ludwigshafen
Telefon: + 49 (0) 621 6904-1113
Fax: + 49 (0) 621 6904-1409
E-Mail: info.de@xyleminc.com
M H 4110 INT PolluStat E, page 16
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