USER MANUAL
DPSKO-xx
Dual axis planarity sensor with relay or open collector output
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BXX-11 02/2008
Index
1 – Working principle……………………. ......................................................................... pg.3
2 – Technical features……............................................................................................... pg.4
3 – Safety…………............................................................................................................ pg.5
4 – Electrical connections............................................................................................... pg.6
5 – Calibration and setting using RS-232 port .............................................................. pg.8
6 – Mounting ..................................................................................................................... pg.14
7 – Disposal........................................................................................................................ pg.15
8 – Precautionary measures, checks and maintenance.............................................. . pg.15
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1 – Working principle
DPSK micro controlled planarity indicator is a digital device capable of:
1. operating as a common planarity indicator, living as an output axis X and Y
planarity, separately over a 360° degrees range;
2. giving as an output X and Y planarity for two half axis each, allowing DPSK to
be used for auto-levelling or other (optional) functions. Zero setting can be
achieved through a dedicated cable (optional) or through RS-232 dedicated
commands (optional).
DPSK shows reference directions for positive and negative X/Y half-axis.
PLASTIC ENCLOSURE
PROGRAMMING CABLE
RS-232 connection
(Rx, Tx and RS-232 Gnd)
SUPPLY CABLE, RELAYS
OUTPUT, PNP OUTPUT and ZERO
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2 – Technical features
2.1 - Relay / open collector planarity control output
Supply voltage =
Max output current (planarity control, relay) =
Max voltage output (planarity control, relay) =
Max output current (planarity control, axis half-axis, transistor) =
Supply current max (relay output) = 200 mA
Supply current max (transistor output) =
2.1.1 - Annotation 1:
Relay and open collector outputs are protected using 1A built-in self-repairing fuses.
2.2 General features
Angle range: from –20° to +20° each axis;
Resolution:
Zero point temperature drift:
Temperature working range:
Standard protection grade: IP 66
Standard cable length: 30 cm
+9 ... +30 Vdc
1.0 A @ 50 °C
+ 24V dc
1.0 A @ 50 °C
100 mA
± 0.1°
± 0.002 deg/°C
from –20 °C to +70 °C
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3- Safety
3.1 Protections
Built-in device protection:
A) Supply
• reverse polarity;
• overvoltage.
B) Planarity output (relay):
• short-circuit;
• overvoltage.
C) Axis/half-axis output (transistor):
• short-circuit;
• overvoltage.
D) Axis/half-axis output (relay):
• short-circuit
3.2 Conformity
DPSK conforms to the following EMC standards:
EN 61000 – 6 – 3 : 2002
EN 61000 – 6 – 2 : 2002
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4- Electrical connections
4.1 Preparation
Cable choice
To avoid any dysfunction due to incorrect wiring, device shall be cabled granting
optimal electric insulation of all parts accessible by unspecialised operators (
insulating resistance > 1GΩ x cm).
Mounting must avoid improper cable bending, traction, twisting pressing or squeezing
during machine operation.
Cable shall be chosen so to conform device specific application.
Supply:
1,5 mm2 cabling under 1,5 m in length
2 mm2 if cabling is over 1,5 m in length
Communication:
RS-232 standard cables
Digital input/communication:
0,5 mm
Digital output/communication:
0,5 mm2 low-power exit
1 mm2 high power exit
Some version may not feature all the connections described.
2
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4.2 Supply
Cable colour Description Function
WHITE Positive supply
YELLOW Negative supply
+ 7 ... + 30 Vdc
Gnd
4.3 Planarity output (Relay)
Cable colour Description Function
BLUE Common relay
GREEN NC Relay
GREY NO Relay
Normal closed
Normal open
4.4 Serial RS232 communication
Cable colour Description Function
AMP PIN 2 Rx RS232
AMP PIN 3 Tx RS232
AMP PIN 1 Gnd RS232
Rx to PC connection
Tx to PC connection
Gnd to PC connection
Annotation 2:
RS-232 levels are already shifted to allow direct communication with PC port
COM1 or COM2
4.5 Zero
Cable colour Description Function
BROWN Zero cable (with connector-
protected termination)
Apply positive voltage for 3 to 7
seconds.
Check cable termination after
use for correct insulation.
4.6 PNP transistor output
Cable colour Description Function
PINK PNP output -
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5- Calibration and setting using RS-232 connection
5.1 Zero
Device zero is factory-calibrated. An after-mounting zeroing is preferable in most of
the cases.
Zero can be achieved in two ways:
5.1.1 – using the following RS-232 specific command (via Hyperterminal-like
program):
ZERO
5.1.2 – applying a positive voltage to the “zero-cable” (brown cable) for more than 3
seconds and less than 7 seconds.
No LED outputs are available.
Zero is common to both relay function and half-axes setting.
5.2 Relay switching point
Relays switching points are factory-set. Factory settings can be modified using RS232 communication with any Hyperterminal-like program.
Please refer to the following commands to set intervention ranges:
5.2.1 MDEGX maximum allowed angle for X axis (related to defined zero).
5.2.2 MDEGX maximum allowed angle for Y axis (related to defined zero).
Both MDEGX and MDEGY can be set between 0° and 20° abs (absolute value: i.e. if
device is set with zero at 5°, 20°-5° = 15° are left to cover working range).
To set switching angle for X axis using MDEGX command please type desired angle
value multiplied by ten (to allow definition of decimal values of the angle):
< Enter>
MDEGX=40 < Enter>
Sets switching point to 4°.
MDEGX=25
< Enter>
Sets switching point to 2.5°
MDEGX=5
< Enter>
Sets switching point to 0.5°.
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5.3 Switching delay interval
Switching delay interval are easily selectable using RS-232 commands between 0.1
and 25.5 seconds. Delays are selectable using RWAIT command (delay before
intervention: waits X seconds to activate alarm) and FWAIT (delay after intervention:
waits X seconds to deactivate alarm).
RWAIT=22 < Enter>
Sets a delay time of 2.2 seconds to activate alarm over axis X or Y.
FWAIT=12
< Enter>
Sets a delay time of 1.2 seconds to deactivate alarm over axis X or Y.
5.4 Configuration using RS-232 protocol
IMPORTANT:
Parameters shall be typed in CAPITAL letters
RS-232 settings are the following:
Communication: 9600 bits/s
Data bit: 8
Parity: none
Stop: 1
Flow control: none
On power-on DPSK sends through RS-232 the following info concerning the device:
• device code;
• HW version;
•
SW version;
And waits for the user to send commands.
To ensure the device is operating please press <ENTER> key. If the device is
operating and waiting the answer will be: “SYNTAX ERROR” .
If no returning syntax error message is shown please check connections (both RS232 connection and supply voltage connection).
To read the corresponding value of a given parameter the user must type the name
followed by
:
RWAIT:
Gives as an output on the screen the value of RWAIT parameter.
To write the desired value of a given parameter the user must type the name
followed by
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=
And the desired value and pres <ENTER> key
RWAIT=12
<Enter>
Sets RWAIT to 1.2 seconds
If the user gives a parameter an out-of-range value or a wrong name “Syntax error”
will be printed on the screen.
In such a case the user shall press <ENTER>.
5.5 RS-232 parameters table
Parameters for RELAY OUTPUT
Parameter Standard Value Description
CHGREL 255 [0,255]
RWAIT 1 [1-255]
MDEGX 50 [1-200]
MDEGY 50 [1-200]
FWAIT 1 [1-255]
ZERO - -
Relay output setting: 0: normally NOT OPERATING; operates after X or Y
switching point is reached 255: normally OPERATING; gets not operating
after X or Y switching point is reached.
Delay to activate alarm, from 100 ms to 25.5 seconds
Maximum angle for X axis
Maximum angle for Y axis
Delay to deactivate alarm, from 100 ms to 25.5 seconds
Zeroing
Parameters for OPEN COLLECTOR OUTPUT
Parameter Standard Value Description
CHGOUT 255 [0,255]
FWAITX 1 [1-255]
FWAITY 1 [1-255]
RWAITX 1 [1-255]
RWAITY 1 [1-255]
MXN 10 [1-200]
MXP 10 [1-200]
MYN 10 [1-200]
MYP 10 [1-200]
Relay output setting: 0: normally NOT OPERATING; operates after X or Y
switching point is reached 255: normally OPERATING; gets not operating
after X or Y switching point is reached.
Delay to deactivate X-axis alarm from 100 ms to 25.5 s
Delay to deactivate Y-axis alarm from 100 ms to 25.5 s
Delay to activate X-axis alarm from 100 ms to 25.5 s
Delay to activate Y-axis alarm from 100 ms to 25.5 s
Maximum angle for X- half-axis
Maximum angle for X+ half-axis
Maximum angle for Y- half-axis
Maximum angle for Y+ half-axis
Parameters for Angle range Hysteresis setting (deactivates/activates alarm)
Parameter Standard Value Description
ISTRELE
ISTSEMI
Angular values for hysteresis setting (ISTRELE and ISTSEMI) are expressed in 0.1°. Angular
Hysteresis represents the minimum angle (over/under the switching point) able to activate/deactivate
alarm.
1 [0-200]
1 [1-200]
Angular Hysteresis for relay output (managed by MDEGX e MDEGY)
Angular Hysteresis for PNP output (managed by MXN, MXP, MYN e MYP)
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Example of the configuration using Windows HyperTerminal:
1) COM port configuration
2) After power-on DPSK sends through RS-232 the following info:
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3) Command “ABC” has not been recognized by the device so DPSK sends through
RS-232 the following info “Syntax error”
4) Command “MDEGX=20” to set the switching angle for X axis at 2.0°. To set
switching angle for X axis using MDEGX command please type desired angle value
multiplied by ten (to allow definition of decimal values of the angle):
MDEGX=20
< Enter>
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5) Command “MDEGX:” to read the switching angle for X axis already set. To read
switching angle for X axis using MDEGX command please type desired angle value
multiplied by ten (to allow definition of decimal values of the angle):
MDEGX:
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6- Mounting
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7- Dismission
Dismissing of DPSK shall be performed in according regional/national rules.
8- Precautionary measures, checks and maintenance
8.1 Precautions
8.1.1 – Power-on must be performed using battery;
8.1.2 – Supply must be cut-off before any intervention on cables, wiring or before any
changes in mounting position;
8.1.3 – Do not perform welding on the mechanical structure or vehicle chassis
holding the device BEFORE cutting-off positive and negative supply and any
connections between all those elements.
8.1.4 – Cable shall be mechanically protected against excessive tensioning,
torsioning, pulling, twisting, squeezing and sharp angle bending;
8.1.5 – Device and/or cables must not be placed near heat sources, EMI sources or
power transmitting lines;
8.1.6 – Do not spray pressurized water or cleaning liquids directly over the device;
8.1.7 – Do not break, crack, pierce or make holes on the device;
8.2 Checks and maintenance
If the device is properly installed no maintenance is required during its hole working
life.
The user is highly recommended to perform the following checks on the device to
ensure its optimal functionality and avoid harms for the operator:
8.2.1 – mounting checks
After first-time assembling of device on the vehicle the following checks must be
performed:
- Check battery voltage ( must be correctly comprised into defined ranges and
without noise)
- Check cable glands for correct fastening;
- Check for correct device’s power-on and power-off using main switch;
8.2.2 – ordinary maintenance to be carried before use
- Visual check for device and cables integrity control;
- Supply battery voltage check to ensure correct supplying of the device;
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- Device functionality check performed simulating different relay intervention
situations.
8.2.3 – Extraordinary maintenance
Extraordinary maintenance comprises every maintenance which is not listed in the
installation guidelines or ordinary maintenance paragraph.
Extraordinary maintenance shall be carried out by trained professionals.
Please contact directly Sensor Systems or the nearest of its authorized resellers.
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