Sensopart FA 46 Series, FA 46 305-OB, FA 46 301-CR, FA 46 301-OB, FA 46 305-SO Mounting And Operating Instructions

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Montage- und Bedienungsanleitung

Mounting and operating instructions

Instructions de service et de montage

FA 46

Vision-Sensor Vision Sensor Capteur de Vision

301-OB 305-OB 301-CR 305-CR 305-SO

Inhalt / Content / Contenu

Deutsch ................................................................................................................................ 3

English ................................................................................................................................ 48

Français .............................................................................................................................. 94

Die Wiedergabe bzw. der Nachdruck dieses Dokuments, sowie die entsprechende Speicherung in Datenbanken und Abrufsystemen bzw. die Veröffentlichung, in jeglicher Form, auch auszugsweise, oder die Nachahmung der Abbildungen, Zeichnungen und Gestaltung ist nur auf Grundlage einer vorherigen, in schriftlicher Form vor liegenden Genehmigung seitens SensoPart Industriesensorik GmbH, zulässig.

Für Druckfehler und Irrtümer, die bei der Erstellung der Montage- und Bedienungsanleitung unterlaufen sind, ist jede Haftung ausgeschlossen. Liefermöglichkeiten und technische Änderungen vorbehalten.

Erstveröffentlichung Dezember 2009

No part of this document may be reproduced, published or stored in information retrieval systems or data bases in any manner whatsoever, nor may illustrations, drawings and the layout be copied without prior written permission from SensoPart Industriesensorik GmbH.

We accept no responsibility for printing errors and mistakes which occurred in drafting these mounting and operating instructions. Subject to delivery and technical alterations.

First publication December 2009

Toute reproduction de ce document, ainsi que son enregistrement dans une base ou système de données ou sa publication, sous quelque forme que ce soit, même par extraits, ainsi que la contrefaçon des dessins et de la mise en page ne sont pas permises sans l’autorisation explicite et écrite de SensoPart Industriesensorik GmbH.

Nous déclinons toute responsabilité concernant les fautes éventuelles d’impression et autres erreurs qui auraient

pu intervenir lors du montage de cette brochure. Sous réserve de modications techniques et de disponibilité pour

livraison.

Première publication décembre 2009

SensoPart Industriesensorik GmbH Am Wiedenbach 1 D-79695 Wieden

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Contents

Contents ..................................................................................................................................................................48

1 General Information and Safety ......................................................................................................................50

1.1 Symbols .....................................................................................................................................................50

1.2 Safety notes ...............................................................................................................................................50

1.3 Components supplied ................................................................................................................................51

1.4 Requirements for use .................................................................................................................................51

2 Intended Use .....................................................................................................................................................52

2.1 Field of application .....................................................................................................................................52

2.2 Characteristics FA 46 301/305 Object detection ........................................................................................53

2.2.1 Sensor types .....................................................................................................................................53

2.3 Characteristics FA 46 301/305 Codereader ...............................................................................................54

2.3.1 Sensor types .....................................................................................................................................54

2.4 Characteristics FA 46 Solar ........................................................................................................................55

2.4.1 Sensor types .....................................................................................................................................55

3 Installation Instructions ...................................................................................................................................56

3.1 Mechanical Installation ...............................................................................................................................56

3.2 Electrical installation ..................................................................................................................................57

3.2.1 Connection possibilities ....................................................................................................................57

3.2.1.1 LED Display....................................................................................................................................57

3.2.1.2 Focussing screw.............................................................................................................................58

3.2.1.3 24 V DC Connection.......................................................................................................................58

3.2.1.4 LAN Connection .............................................................................................................................58

3.2.1.5 Data (RS422) Connection ..............................................................................................................58

3.3 Network settings .......................................................................................................................................59

3.3.1 Basic settings for PC and FA 46 Vision Sensor ................................................................................59

3.3.1.1. Direct Connection - Setting the IP Address of the PC ....................................................................59

3.3.1.2. Network Connection - Setting the IP address of the FA 46 Vision Sensor ....................................61

4 Commissioning / Short guide ..........................................................................................................................63

4.1 Structure of PC software ............................................................................................................................63

4.2 SensoFind ..................................................................................................................................................64

4.2.1 Conguring or displaying sensors .....................................................................................................65

4.2.2 Sensor simulation ..............................................................................................................................65

4.2.3 Passwords .........................................................................................................................................65

4.3 SensoCong ..............................................................................................................................................66

4.3.1 Job ....................................................................................................................................................67

4.3.2 Position tracking ................................................................................................................................68

4.3.3 Detectors ...........................................................................................................................................69

4.3.4 Output ...............................................................................................................................................70

4.3.5 Results ..............................................................................................................................................71

4.3.6 Start Sensor ......................................................................................................................................72

4.4 SensoView .................................................................................................................................................73

5 Delay times for use of outputs OUT1/2/3........................................................................................................74

6 Communication via Ethernet or RS422 ..........................................................................................................75

6.1 Data formats of commands and data output ..............................................................................................75

6.2 ASCII transmission ....................................................................................................................................75

6.2.1 Commands to sensor in ASCII ..........................................................................................................75

6.2.2 Data output in ASCII ..........................................................................................................................76

6.3 Binary transmission ....................................................................................................................................77

6.3.1 Commands to sensor in binary .........................................................................................................77

6.3.2 Data output in BINARY......................................................................................................................78

6.4 Ethernet / IP ...............................................................................................................................................78

7 Technical data ...................................................................................................................................................79

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8 Interfaces ...........................................................................................................................................................81

8.1 Interfaces available ....................................................................................................................................81

8.2 Functions of the programmable, digital input IN2. .....................................................................................81

8.3 Description of different cases with a signal diagram ..................................................................................81

8.3.1 IN2: „inactive“ ....................................................................................................................................81

8.3.2 IN2: „enable trigger“ (IN2 = +UB (24 V DC)) ......................................................................................82

8.3.3 IN2: „disable trigger“ (IN2 = open (0V DV)) .......................................................................................82

8.3.4 IN2: Job 1 or 2 ...................................................................................................................................83

8.3.5 IN2: Job 1 ... n ...................................................................................................................................83

8.3.6 IN2: teach temp. / perm. ...................................................................................................................84

8.4 Size of eld of view/Operating distances ...................................................................................................85

8.5 Plug connections ........................................................................................................................................85

8.6 Care and maintenance ...............................................................................................................................86

8.6.1 Cleaning ............................................................................................................................................86

8.6.2 Transport, packaging, storage...........................................................................................................86

8.6.3 Waste disposal ..................................................................................................................................86

8.7 RESET / Power On ....................................................................................................................................86

8.8 Sensor Firmware Update FA 46 .................................................................................................................86

8.9 FAQs ..........................................................................................................................................................87

8.10 Accessories ................................................................................................................................................87

8.10.1 IO-Box FA 45 .....................................................................................................................................89

8.11 Scale drawings ...........................................................................................................................................90

8.12 Type key FA 46 Vision Sensor ...................................................................................................................93

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1 General Information and Safety

301 305

1.1 Symbols

Important

This symbol indicates sections of the text which must be strictly observed. Non-compliance with such instructions may cause injury or damage.

Note

This symbol indicates sections of the text which contain useful information.

Note FA 46 Value-305 / FA 46 Value-301

This symbol marks text which explains the specic differences of the sensor FA 46-305 compared with

OBJECT CODE READER SOLAR

1.2 Safety notes

the sensor FA 46-301.

Before starting the FA 46 Vision Sensor, read these instructions carefully, ensure that you have understood them and comply with them at all times.

The FA 46 Vision Sensor should only be connected by a qualied electrician.

Do not tamper with or make alterations on the unit!

The FA 46 Vision Sensor is not a safety-critical component and its use is prohibited under conditions where the safety of persons may depend on its function.

The IP address set for the FA 46 Vision Sensor should be marked on the enclosed label. After installation, stick the label on the sensor in a clearly visible position.

 The IP address of the FA 46 Vision Sensor must be used once only in any network.

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1.3 Components supplied

• FA 46 Vision Sensor including integrated illumination (or as version with C-Mount lens without illumination)

• CD-ROM with Computer software and Operating instructions

• Operating instructions, mounting clamp, Allen key, screwdriver, 2 protective caps for M12 plug.

1.4 Requirements for use

Conguration of the FA 46 Vision Sensor requires a standard PC/Notebook (at least Pentium 4, 1GHz and 512 MB

RAM, with Microsoft Windows 2000-SP4, XP SP2, Vista or Windows 7) with network connection or a network with TCP-IP protocol. We recommend a Pentium 4 Dual Core > 2Ghz and 1GB RAM, for Windows Vista or Windows 7. With Windows Vista, it may be necessary to deactivate IPv6. If it is not required, it can be deactivated under Start/ System Control/Network connections/LAN connection/Properties “Internet protocol version 6 (TCP/Ipv6). Formatting errors can otherwise occur when displaying the IP address in SensoFind and the Info dialogue box. We recommend a screen resolution of min. 1024 x 768 pixels. A basic knowledge of computers is also required. The FA 46 Vision Sensor is supplied with the IP address 192.168.100.100 and a subnet mask 255.255.255.0. The FA 46 Vision Sensor is operated independently of a PC or PLC. A PC/notebook is only necessary for

conguration of the FA 46 Vision Sensor. Attention must be paid to sufcient and constant object illumination to ensure reproducible results and avoid error

functions.

Reections or varying incident light may affect detection results.

 If necessary, use an external white-light source and/or light-screening devices to exclude

incident light.

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2 Intended Use

2.1 Field of application

2.1. Field of application

The FA 46 Vision Sensor is an optical sensor and uses several evaluation methods according to the version: pattern recognition, contrast detection, grey level, contour detection, barcode or DataMatrix code reading as well as wafer detection.

Object Detection:

The FA 46 object sensor precisely detects faulty parts, parts in the wrong place, at the wrong angle or in the wrong order or a combination of all of these. A total of four detectors are available for inspection tasks and intepretation: pattern recognition, contour detection, grey level and contrast detection. The high-end version of the Vision object sensor, FA 46-305 also offers position tracking: it is thus now also possible to reliably detect those features which do not appear with repeated accuracy in the taught position. All intepretation is carried out relative to the actual position and angle of the part without having to dene an independent characteristic for each possible position. This highcapacity tool also enables you to solve demanding pick and place applications.

Codereader:

Identication of products, components or packaging from printed or directly marked – punched or laser-etched –

codes is common practice in many sectors of industry today. The Vision code reader from SensoPart immediately detects which part is in front of it: it can easily read numerous types of barcodes as well as printed and directly marked data matrix codes according to ECC 200 standard, and this on any base (metal, plastic, paper,glass). The

sensor can even routinely decipher askew or warped codes or codes on convex, reective or transparent surfaces.

The Vision code reader assesses the quality of your printed or directly marked data matrix codes using standardised ISO and AIM quality parameters. This enables you to introduce early correctional measures and thus avoid rejects due to illegible codes.

Detection of wafers/solar cells:

The FA 46 solar sensor offers an optimised inspection algorithm for a sound, process-concurrent quality control of sensitive silicon wafers. The relevant functions for wafer and cell inspection, from the detection of the size and shape of the wafer to the location of defects and the setting of processing speed and inspection accuracy, are already pre-

congured so that the sensor is ready for operation in just a few mouse clicks.

The FA 46 Vision Sensor range is an economic alternative to conventional image processing systems.

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301

305

2.2 Characteristics FA 46 301/305 Object detection

Number of Jobs 1 n Position tracking - X Number of detectors n n

Type of detectors

- Pattern matching (X-, Y- Translation) X X

- Contour matching (X-, Y translation and rotational position) X X

- Grey threshold X X

- Contrast X X 4 Signal outputs 0-24 V DC PNP, 2 inputs X X Ethernet interface / data transmission Setup only X RS 422 interface for data transmission - X EtherNet/IP - X Logic One level Multilevel Sensor monitoring with viewer, job upload, etc. X X I/O extension with encoder control - X Version with C-Mount - X

2.2.1 Sensor types

Sensor name

FA46-305-WCC-OBO6ES6 6 4 x 5 522-91151 FA46-305-WCC-OBO12ES6 22 6 x 8 522-91152 FA46-305-RCC-OBO6ES6 6 4 x 5 522-91153 FA46-305-RCC-OBO12ES6 22 6 x 8 522-91154 FA46-305-ICC-OBO6ES6 6 4 x 5 522-91175 FA46-305-ICC-OBO12ES6 22 6 x 8 522-91176 FA46-305-CC-OBOCSES6 FA46-301-WCC-OBO6LS5 6 4 x 5 522-91171 FA46-301-WCC-OBO12LS5 22 6 x 8 522-91172 FA46-301-RCC-OBO6LS5 6 4 x 5 522-91173 FA46-301-RCC-OBO12LS5 22 6 x 8 522-91174

Other types available on request

For greater operating distances (from approx. 100 mm) external illumination may be necessary.

The typical focus range is operating distance ± 5%.

When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case

is required (see accessories chapter 8.10).

IR illumination is only possible with C-Mount sensors.

min. operating distance/mm *2Field of view /mm x mm Part no.

*3, 4

C-Mount, dependent on lens C-Mount, dependent on lens 522-91155

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301

305

2.3 Characteristics FA 46 301/305 Codereader

Number of Jobs n n Position tracking - X Number of detectors 1 n

Type of detectors

- Pattern matching (X-, Y- Translation) - X

- Datacode X X

- Barcode X X

- Grey threshold - X

- Contrastt - X 4 Signal outputs 0-24 V DC PNP, 2 inputs X X Ethernet interface / data transmission X X RS 422 interface for data transmission X X EtherNet/IP X X Logic One level Multilevel Sensor monitoring with viewer, job upload, etc. X X I/O extension with encoder control X X Version with C-Mount - X

2.3.1 Sensor types

Sensor name

FA 46-305-WCC-CRO6ES6 6 4 x 5 522-91177 FA 46-305-WCC-CRO12ES6 22 6 x 8 522-91178 FA 46-305-RCC-CRO6ES6 6 4 x 5 522-91179 FA 46-305-RCC-CRO12ES6 22 6 x 8 522-91180 FA 46-305-ICC-CRO6ES6 6 4 x 5 522-91181 FA 46-305-ICC-CRO12ES6 22 6 x 8 522-91182 FA 46-305-CC-CROCSES6 FA 46-301-WCC-CRO6LS6 6 4 x 5 522-91184 FA 46-301-WCC-CRO12LS6 22 6 x 8 522-91185 FA 46-301-RCC-CRO6LS6 6 4 x 5 522-91186 FA 46-301-RCC-CRO12LS6 22 6 x 8 522-91187

Other types available on request

For greater operating distances (from approx. 100 mm) external illumination may be necessary.

The typical focus range is operating distance ± 5%.

When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case

is required (see accessories chapter 8.10).

IR illumination is only possible with C-Mount sensors.

min. operating distance/mm *2Field of view /mm x mm Part no.

3, 4

C-Mount, dependent on lens C-Mount, dependent on lens 522-91183

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305

2.4 Characteristics FA 46 Solar

Number of Jobs n Position tracking X Number of detectors n

Type of detectors

- Wafer detection X 4 Signal outputs 0-24 V DC PNP, 2 inputs X Ethernet interface / data transmission X RS 422 interface for data transmission X EtherNet/IP X Logic Multilevel Sensor monitoring with viewer, job upload, etc. X I/O extension with encoder control X Version with C-Mount X

2.4.1 Sensor types

Sensor name

FA46-305-WCC-SOO6ES6 370 170*225 522-91166 FA46-305-WCC-SOO12ES6 740 170*225 522-91167 FA46-305-RCC-SOO6ES6 370 170*225 522-91168 FA46-305-RCC-SOO12ES6 740 170*225 522-91169 FA46-305-CC-SOOCSES6

Other types available on request

e.g. full-frame inspection of a 6‘‘ wafer. The typical range of depth of focus is ± 5% around the working distance.

When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case

is required (see accessories chapter 8.10).

IR illumination is only possible with C-Mount sensors.

min. operating distance/mm *2Field of view /mm x mm Part no.

*3, 4

C-Mount, dependent on lens C-Mount, dependent on lens 522-91170

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min.10-15°

0°

305

301

3 Installation Instructions

3.1 Mechanical Installation

To ensure maximum accuracy of detection, the FA 46 Vision Sensor should be protected from

vibration. Secure the connection cables with cable binders to prevent crushing or slipping. Select a position for the FA 46 Vision Sensor in which interfering factors such as slight

differences in the position of the object or variations in illumination have little or no effect.

Screw the FA 46 Vision Sensor onto the mounting clamp „dovetail FA 46“ (supplied with the unit) and then onto a suitable object. Use only the mounting clamp „dovetail FA 46“ (no. 543-11000) supplied with the unit (see chapter

8.11 dimensional drawing).

Arrangement for dark-eld illumination

- for the prevention of direct reections and

accentuation of edges etc.

FA 46-305 and FA 46-301 CR only

Connection socket Data (RS422

Codereader

Working distance

Fig. 1 155-00231

Observe the object clearance given in the table Field of View / Working Distance (see chapter 8.4).

To avoid interfering reection from the detection object, align the FA 46 Vision Sensor at an angle of approx. 10°-15° with reference to the optical axis (g. 1).

Fine adjustment

Important: Fine adjustment of the FA 46 Vision Sensor should not be carried out until after electrical connection (see chapter 3.2) and start-up (PC software installation(chapter 4).

Height of eld of view

Width of eld of view

Arrangement for bright-eld illumination

- for transmitted light/ measuring tasks or for

the accentuation of highly-reective objects.

Working distance

Fig. 1a 155-01277

Height of eld of view

Width of eld of view

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LAN

24 V DC (I/O)

DATA

FA 46

24 V DC

PLC

(RS422)

(Ethernet)

305

301

305

301

3.2 Electrical installation

The electrical installation of the FA 46 Vision Sensor must be carried out by a qualied

electrician. When installing the FA 46 Vision Sensor , disconnect all electrical components from the power

supply. When the unit is being used in a network, ensure that the network address (IP address) of the

FA 46 Vision Sensor set by the manufacturer at 192.168.100.100/24 with Subnetmask 255.255.255.0 is free and is not in use for any other unit connected to the system. If necessary, re-set the IP address of the FA 46 Vision Sensor as described in the section „Network settings“ (see chapter 3.3).

When the FA 46 Vision Sensor is in use, the protective caps supplied must be pushed onto the M12 sockets (data and LAN) which are not in use. Failure to do this may cause malfunction.

3.2.1 Connection possibilities

For stand-alone operation (independent of PC /PLC) only connection 24 V DC (see chapter 3.2.1.3) is required after start-up.

For electrical installation, connect wires as follows:

3.2.1.1 LED Display

3.2.1.2 Focussing screw

3.2.1.3 24 V DC M12 connection socket

FA 46-305 and FA 46-301 CR only

Connection socket Data (RS422

Codereader

3.2.1.5 Data (RS422) M12 connection socket

3.2.1.4 LAN M12 connection socket

Fig. 2 155-00232

Fig. 3 155-01237

3.2.1.1 LED Display

Name Colour Meaning

Pwr. green Operating voltage Err. red Error Q1 yellow Result 1 (OUT1) Q2 yellow Result 2 (OUT2)

Table1

Codereader

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3.2.1.2 Focussing screw

FA 46

RJ45 M12

CI L4MGK/RJ45G-GS-xm-PUR

Ethernet cable (crossover)

FA 46

RJ45

M12

RJ45

AA-RJ45

CI RJ45-1mK

CI L4MGK/RJ45G-S-xm-PUR

Ethernet cable (straight)

Ethernet connector

Ethernet cross cable

FA 46

RJ45 M12

CI L4MGK/RJ45G-S-xm-PUR

RJ45 RJ45

Ethernet cable (straight)

Standard network cable

Network

e.g. switch, hub etc.

305

301

Focussing screw to adjust focus.

3.2.1.3 24 V DC Connection

M12 Connection socket for 24 V DC voltage supply and digital I/O. The exact plug connection see table2, chapter 8.5.

3.2.1.4 LAN Connection

M12 Connection socket for Ethernet connection. The exact plug connection see table 3, chapter 8.5.

Use only the correct network cables (see accessories table chapter 8.10).

Direct connection of the FA 46 Vision Sensor to a PC (recommended):

Fig. 4 155-01195

alternatively

Fig. 5 155-01196

Connection of the FA 46 Vision Sensor to a PC via a network:

Fig. 6 155-01197

FA 46-305 and FA 46-301 CR only

Codereader

3.2.1.5 Data (RS422) Connection

M12 Connection socket for DATA serial interface, RS422. The exact plug connection see table 4, chapter 8.5.

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3.3 Network settings

The following instructions indicate how to change the network conguration of the PC and the

FA 46 Vision Sensor. If incorrect settings are used, the network connections in the computer may be lost. To be on the safe side, note the former settings for later use if required. Following this procedure, it may be necessary to re-start the system. In order to determine which IP addresses are allowed in your network or locally in your PC, and to carry out the necessary settings on your PC, contact the system administrator beforehand.

The illustrations, dialogues and menus originate from the operating system Microsoft Windows XPTM. The illustrations are similar in other operating systems.

3.3.1 Basic settings for PC and FA 46 Vision Sensor

To congure the FA 46 Vision Sensor with a PC it is essential that a network board and the TCP/IP LAN- connection

is installed on the PC. (This also applies when the PC is not connected to a network. See also chapter 3.2, Electrical Connection). The FA 46 supports the automatic recognition of the Ethernet transmission rate, but 100 MBit at the most.

There are two alternatives to congure and parameterize the FA 46 Vision Sensor.

1. Direct Connection

2. Network Connection

3.3.1.1. Direct Connection - Setting the IP Address of the PC

To connect the Vision Sensor FA 46 to a PC via Ethernet the IP addresses of both devices have to correspond. The default IP of the FA 46 is 192.168.100.100/24 with Subnetmask = 255.255.255.0. To establish a direct connection,

the PC must be set to a corresponding, xed IP address like follows.

1. Click on Start  Control Panel  Network Connection  Local Area Connection  Properties  the window "Local Area Connection Properties" is open.

2. In the list „This connection requires following elements“ select the option „Internet Protocol (TCP/IP)“ and then click the button „Properties“.

3. In the following window (see g. 7) set the desired IP address of the PC and the sub-network data.

4. Conrm entries with OK

Microsoft Windows 98/ME™ requires a reboot

after modication of the IP conguration.

Example:

The FA 46 Vision Sensor is pre-set to IP address 192.168.100.100 and subnet mask 255.255.255.0. In this case, the IP address may be set to any value between

192.168.100.1 and 192.168.100.254, with the exception of the sensor IP address (192.168.100.100).

To alter the sensor’s IP address, see Commissioning (chapter 3.3.1.2).

Fig. 7 155-00506

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Sensor correctly connected?

- Power supply 24V DC

- Network cable (cross-over) no. 902-51762

Electrical connection OK?

- green Pwr LED on FA 46 active?

- Status LED on network adapter active?

- and/or LAN Status shows "Connection established". (system control network

connections  LAN-Connection  status)

Connect Sensor correctly!

- Power supply 24V DC

- Network cable (cross-over) no. 902-51762

yes

SensoFind finds Sensor?

- Start SensoFinder

- Press button "Find"

- Mark Sensor

- Is "Connect" button aktive?

"Repair" Network connection

Check with system administrator,

can be problematic!

Start  system control  network connections right mouse click

on LAN connection used  repair

(delets ARP Cache).

Check IP-Connection

- in command prompt: ping 192.168.100.100 (sensor's IP -address) [ENT ER] .

When four positive answers have been emitted, continue with

"Yes" (Command prompt:

Start  all programs  accessories  command prompt)

SensoFind starts user- software?

- Double click on sensor in the list

- PC / application- software starts

Chek sensor- and software version

Sensor version is displayed in the SensoFind (e.g. 1.0.0.0).

Compatibility table and suitable software under www.sensopart.de

Now the parameter setting of the sensor /

application can be done

yes

PC's IP address matches sensor?

Sensor IP: 192.168.100.100/24 (default)

- PC: e. g. 192.168.100.101/24

( /24 means 24Bit subnet mask =

255.255.255.0)

yes

Deacticate / adjust firewall

Check with sytem administrator

IP-Connection test

(see above)

Attention!

Reactivate firewall once parameters settings

have been completed.

Important:

To configure the PC via

direct connection

, the PC's IP configuration must be changed. Inform the system administrator of

this change in advance!

Check settings/correct

PC's IP (fixed IP corresponding with sensor):

e.g. 192.168.100.101; - subnetmask: 255.255.255.0

Configuration: Start  system control  network connections



LAN-Connection  properties  internet protocol (TCP/IP)

yes

Proceeding/Troubleshooting - Direct Connection

Creating a functioning ethernet connection between FA 46 Vision Sensor and PC

Fig. 8 155-01198

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3.3.1.2. Network Connection - Setting the IP address of the FA 46 Vision Sensor

Before connecting the sensor in the network, check with the network administrator whether the sensor’s address has already been assigned (default: 192.168.100.100 with subnet mask

255.255.255.0). This can otherwise cause network failure.The set IP address is to be noted on the enclosed label. The label is then to be stuck on the sensor in a clearly visible place after installation. Network connection speed:

The sensor must only be operated with 100MBit/full-duplex when using VGA resolution and

SensoView.

Sensor’s IP still free:

Connect sensor to network and then set the sensor’s IP to match the PC according to the administrator’s specications, as follows.

Sensor IP already assigned:

1. First connect sensor and PC directly (see chapter 3.3.1.1) and set an authorised IP address in the sensor.

2. Connection via the network can then be carried out.

First ensure electrical connection (see chapter 3.2) and installation of PC software (see chapter 4 Commissioning) have been completed.

To set the IP address on the FA 46 Vision Sensor, the following steps are to be carried out in the PC software:

1. Start SensoFind

2. Mark Sensor.

3. Set sensor’s new IP address with “Settings”. This was assigned by the system administrator, see

g. 9. The PC’s IP address is shown in the status

bar under the buttons.

4. Restart the sensor (disconnect power supply for 5 seconds).

5. Close SensoFind and restart,

6. Mark sensor and connect.

Modication of the standard gateway enables operation

in different sub-networks. Only alter this setting after consultation with the administrator. Automatic integration of a new computer or sensor in the existing network without

manual conguration is possible through DHCP. Normally, automatic supply of IP

address must only be set on the sensor, the client. When the sensor is started in the network, it can obtain the IP address, net mask and gateway from a DHCP server. Activation of DHCP mode is carried out via the “Settings” button by activating the checkbox “DHCP“. As one and the same FA 46 can thus have different IP addresses at different times, a sensor name must be attributed when activating the DHCP. Should several FA 46s be in one network, different names must be used.

If a FA 46 with DHCP is switched on in a network without a DHCP server, the FA 46 automatically sets the IP address to 192.168.0.65. This can be the case, e.g. in the case of power/server failure or the restart of a system after shutdown as the DHCP server may boot slower than the FA 46. Make sure that the FA 46 is only switched on when the DHCP server is available.

Fig. 9 155-01200

Fig. 10 155-01201

Sensor correctly connected?

- Power supply 24V DC

- Networkcable (not crossed) Nr. 902-51761

Electrical connection OK?

- green PWR LED at FA 46 active?

- Status LED at networkadapter active?

- and/or LAN Status shows "Connection

established". (system control Network-

connections  LAN-Connection  Status)

Ask system administrator whether the IP

address 192.168.100.100/24 is free?

Connect Sensor correctly!

- Power supply 24V DC

- Networkcable (not crossed) Nr. 902-51761

yes

SensoFind finds Sensor with new IP?

- Start SensoFind

- Press button "Find"

- Mark Sensor

- Is "Connect" Button aktive?

Important:

To configure the FA 46 Vision Sensor for

the network,

it must be integrated in the network. Before connection, check whether

the sensor's address has already been assigned (default: 192.168.100.100/24). Network failure can otherwise occur.

Configuration of the sensor requires the FA 46 software and communication between sensor and PC. The sensor requires a free IP address*1) to establish this connection.

"Repair" network connection

Check with system administrator,

can be problematic!

Start system control network connections



right mouse click on LAN connection

used Repair (deletes ARP Cache).

Check IP connection

- in command prompt: ping xxx.xxx.xxx.xxx (sensor's IP address*1) [ENTER] .

When four positive answers have been emitted, continue with

"yes" (Command prompt:

Start  All Programs  Accessories  Command prompt)

SensoFind starts applicaiton- software?

- Double click on sensor in list

- PC software starts

Check Sensor- and Softwareversion

Sensor version is displayed in SensoFind (e.g. 1.0.0.0). Compatibility

table and suitable software under www.sensopart.com

Parameter settings can now be carried out on

the sensor

Reconfigure alternative IP address via direction

connection (see 3.3.1.1. Direct connection)

yes

Configure sensor's IP address

Set IP  IP address *1) and enter subnet mask



set IP  restart sensor

(disconnect power supply for 6 sec.)

yes

*1) a suitable, new, free IP address is assigned by the system administrator

SensoFind finds Sensor?

Insert sensor in network and switch on



start SensoFind  select sensor

yes

Deacticate / adapt firewall

Check with system administrator

Check IP-Connection

When four positive answers are emitted, continue with "yes".

Attention!

Reactivate firewall once parameters settings have been

completed.

yes

Proceeding/Troubleshooting - Network Connection

Establishing an operational Ethernet connection between FA 46 Vision Sensor and PC

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FA 46 Vision Sensor GB - 0 68-1429 7 - 10.02.2011-05

Fig. 11 155-01199

Mounting and operating instructions

4 Commissioning / Short guide

The FA 46 Vision Sensor can only be operated with the enclosed software. The latest versions are available under www.sensopart.com. The PC software must always concur with the appropri-

ate sensor rmware (VXX).

Administrator rights are required to be able to install software under Windows®, 2000 SP4, XP SP2, VISTA™ or 7.

In order to begin commissioning of the FA 46 Vision Sensor, the following steps must be carried out:

1. Switch on power supply (+UB) of FA 46 Vision Sensor.

2. When rst commissioning the FA 46 Vision Sensor, install the enclosed PC software version X.X, on a PC.

Once the CD has been inserted, the internet browser should start automatically. If the autorun function has been deactivated, the start page can also be started from the CD with a double click on start.exe.

Deinstallation System control  Software  FA 46 Vision Sensor  Remove or Start  Progamme  SensoPart  FA 46 Vision Sensor  Remove FA 46 SensoFind

3. In the start menu, the programme group “SensoPart / FA 46 Vision Sensor“ is created with the entry „FA 46 SensoFind“.

4. „Start “FA 46 SensoFind“  the “SensoFind“ user interface appears.

4.1 Structure of PC software

The PC software is organised into the following three modules:

- SensoFind:

Selection of a sensor or sensor simulation for conguration or display (monitoring), or modication of different

basic settings.

- SensoCong:

Conguration of FA 46 Vision Sensor for one or several inspection tasks (jobs) in six logical operating steps.

- SensoView:

Display and monitoring of images and results from connected sensors, as well as job upload.

FA 46 Vision Sensor GB - 0 68-1429 7 - 10.02.2011-05

Fig. 12 155-01233

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4.2 SensoFind

In this programme, you can select a sensor or a sensor simulation for conguration or display (monitoring) and carry

out different basic settings.

Fig. 13 155-01202

A) Active sensors

This list displays all the FA 46 Vision Sensors which can be controlled from the PC.

B) Sensors for simulation mode

All the sensors available for ofine simulation are displayed here.

C) Functions

·Find

Activates another search procedure

·Congure

Congures a connected sensor or sensor simulation

·Display

Displays image or result data from a connected sensor

The sensor’s network settings can be modied via the menu bar “File / Settings”.

D) Online help

Context-sensitive help on the current topic

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4.2.1 Conguring or displaying sensors

In order to open a sensor for conguration or display, mark the required sensor in the list “Active sensors“, then click on the button “Congure“ to start the “SensoCong“ module, or on the button “Display“ for the “SensoView“ module.

4.2.2 Sensor simulation

To open a sensor for ofine simulation, mark the required sensor in the “Sensors for simulation mode“ list, then click on the button “Congure“ to start the module “SensoCong“.

4.2.3 Passwords

When rst started-up after installation, password entry is completely deactivated and auto login is preset to

administrator. If parameter settings are to be protected from unauthorised access, passwords should be given for the “Admin“ and “User“ password levels, see below. This can be called up via the menu bar File / User administration or via the button with the key symbol in the toolbar.

Password levels:

Fig. 14 155-01203

In order to be able to use the “Congure“ function after the assignment of passwords, it is now necessary to login by

clicking on the toolbar login button

Allocating an empty password means the password can be conrmed without any further entry. Activation of the

“Deactivate password request“ checkbox, permanently deactivates password request. If passwords have been assigned and then forgotten, it is possible to reset passwords to delivery status by reinstalling the software.

, and then entering the assigned password.

Fig. 15 155-01205

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4.3 SensoCong

With this programme, you can congure your FA 46 Vision Sensor for one or several inspection tasks (jobs) in six logical operating steps. Activate the “Congure” button in the SensoFind module to start SensoCong.

The different operating elds are:

A) Menu and tool bar B) Setup navigation / Operating steps

See next chapter for description

C) Image

Image output with graphically adjustable operating and search zones as well as zoom function and

lmstrip navigation

D) Online help

Context-sensitive online help, automatically updated for each action.

E) Image acquisition

Switch-over between continuous and single image mode and software trigger.

F) Mode of connection

Switch-over between online and ofine mode (sensor present or simulation without sensor).

G) Conguration window

Variable content relating to action in set-up navigation, for setting associated parameters.

Below you‘ll nd a description of start-up, using the example of the object sensor.

This method can basically be used for the other sensors as well. Further information can be found in the online help of the software.

Fig. 16 155-01206

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4.3.1 Job

One job contains all the settings and parameters necessary for carrying out a specic inspection task.

Jobs can be created here and several jobs can be managed. All global settings, valid for the entire job, e.g. shutter

speed, amplication, illumination settings etc. are also carried out here. The following basic image settings should rst be carried out to ensure a high-contrast and sharp image:

* Image brightness: Set shutter time or amplication, see Job / General

* Image sharpness: Turn focus setting screw on the back of the FA 46 until the image is sharp.

The sensor is delivered with the following settings: Trigger Modus = „free run“ (see Job / General) and Trigger / collect image = „continuous“. A new image is thus continuously collected for focus and brightness settings and the display is thus continuously updated. The subsequent setting of position tracking and detectors should preferably be carried out in single image mode, as all settings are then based on a master image and image collection is not continuously carried out. This may require the following setting “ Trigger / collect image = “single image””.

Edit the job created as default job 1 in the list if necessary, and set the other basic parameters such as trigger mode, internal / external lighting etc.

Position tracking and any number of different detectors can subsequently be dened within one job to solve an

inspection task.

Fig. 17 155-01207

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4.3.2 Position tracking

Alignment compensation can be necessary for objects or characteristics whose position varies on the screen. Three different detection methods (alignment detectors) are available for this purpose. Position tracking is optional and is available for use with the methods: pattern matching, edge detection and contour. After selection of the position tracking method, set the operating zones on the parameter to be used for alignment tracking by adjusting the graphic frame to the appropriate position and size on the image. The parameters associated with the selected method are displayed on the bottom right-hand side and can also be adjusted there.

Use of position tracking affects all the detectors subsequently dened.

Fig. 18 155-01208

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4.3.3 Detectors

Different detectors can be selected and adjusted here to solve an inspection task. First the required detector is selected in the dialog box shown below.

Fig. 19 155-01209

Then the operating and search zones are graphically set on the screen. If teach zones exist, they are taught imme-

diately after completion of the settings. All the detectors dened in this job are shown in the bottom left-hand corner.

The parameters of the currently selected detector are shown in the bottom right-hand corner and can be adjusted there. If other parameters are to be checked on the same part, any number of other detectors can be created as described above by clicking on „New“.

Fig. 20 155-01210

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4.3.4 Output

The output module enables different settings of digital input / output and data output.

Fig. 21 155-01211

Setting possibilities in the different tabs:

· I/O, Logic

Selection of digital signal outputs and denition and assignment of logical connection using the Boolean results of all detectors. Denition of complex logic connections via table or via input of a logical formula.

A different logical connection can be assigned to each available digital output.

· Interfaces

Selection, setting and activation of the individual interfaces such as: programmable input IN2, RS422, I/O extension, Ethernet and EtherNet / IP

· Timing

Setting of delay times: Trigger delay, result delay and duration of result.

· Data output

Setting and preview of data output string via RS422 or Ethernet.

Selection of: binary or ASCII protocol, header and / or trailer, standard contents and / or exible, combinable,

special individual data from the individual detectors.

Any number of individual results from all the dened detectors can be freely arranged in an output string.

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4.3.5 Results

With this function, inspection is carried out on the PC, using all the settings, for control purposes. During this procedure execution times, for example, will not be updated as these values are only informative when implemented on the sensor itself. See next step: “Start Sensor“.

Fig. 22 155-01212

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4.3.6 Start Sensor

When this function is activated, all settings are transferred to the sensor, stored in the ash memory and carried out e.g. in free run or in triggered mode according to the settings made. All information in the detector list, result eld or

under “Statistics“ is updated here.

Fig. 23 155-01213

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4.4 SensoView

This programme is used for monitoring / checking connected sensors and for analysing inspection results. SensoView is started via the “Display” button in SensoFind. The current image is displayed with the drawings for position tracking and the detectors (if “image transmission =

active“ is activated in the conguration module under Job / General).

The „Freeze image“ button enables result-controlled images (e.g. bad part) to be kept on the display. Images can be enlarged with „Zoom“, archived with or without numerical result data or the image recorder on the sensor can be read out. The “Result“ tab shows the individual detectors with their results and the overall result. The “Statistics“ tab shows further statistical results.

Fig. 24 155-01214

It is possible to switch between jobs present on the sensor with the “Job“ tab.

Further, previously dened jobs or whole job sets can be loaded on to the sensor from the viewer in the “Upload” tab.

Operating SensoView can impair the sensor’s processing speed in run mode, particularly if the connected PC has a low performance.

5 Delay times for use of outputs OUT1/2/3

Evaluation time of sensor

Ready = High (again) = Data Valid

Trigger delay = x ms

IN1 (Trigger)

OUT4 (Ready/Busy)

Outputs 1 +2 =Q1/Q2

Evaluation time + Result Periode

Ready = High (again) = Busy (not Data Valid!)

IN1 (Trigger)

OUT4 (Ready/Busy)

Outputs 1 +2 =Q1/Q2

Result- Periode

Evaluation time of sensor

Ready = High (again) = Data Valid

IN1 (Trigger)

OUT4 (Ready/Busy)

Outputs 1 +2 =Q1/Q2

Result delay (includes Evaluation time)

Result delay = x ms

(>= Eval. Time)

Ready = High (again) = Data Valid

IN1 (Trigger)

OUT4 (Ready/Busy)

Outputs 1 +2 =Q1/Q2

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Case 1) No delay times used

Case 2) Trigger delay = time between trigger and start of image recording in ms

Fig. 25 - 155-01229

Case 3) Result delay = time between trigger and presence of result level at OUT1/2/3 in ms

Fig. 27 - 155-01231 Fig. 28 - 155-01232

Case 4) Duration of result = duration of result signal in ms

Fig. 26 - 155-01230

Up to three delay times can be used (value range 0 – 3000 ms)

When using the delay times for controlling the signal outputs, it must be ensured that the sum of

the times used is smaller than the cycle time between the arrival of one part to the next, i.e. only one part may be found in the inspection zone during the times dened here.

Special case for control of digital signal outputs when using timing function “duration of result”:

Output Behaviour without duration of

Behaviour with duration of result

result

OUT4 (Ready) Is set directly (or when “trigger delay”

Signal outputs OUT 1/2/3

> 0 after elapse of trigger delay) to low by trigger event. Is set back to high after completion of image recording and evaluation, directly after setting result outputs OUT 1/2/3. It thus indicates that the sensor is ready again (Ready) for the next evaluation and the results for the evaluation just carried out are now available (data valid).

Results remain unaltered after setting until the output of the next result after the next evaluation.

Is set directly (or when "trigger delay" > 0 after elapse of trigger delay) to low by trigger event. Is only set back to high after completion of image recording, evaluation and elapse of „duration of result“: i. e. the signal here only indicates that the sensor is ready for the next evaluation (Ready). The validity of the outputs OUT1/2/3 (DataValid) is however not derivable from this signal in this operation, as the outputs OUT 1/2/3 are also reset when OUT4 is reset, (high or low depending on the setting "Low active" or "High active“). Interrogation of the output level of the result outputs OUT 1/2/3 must occur in this special case at a time within the “duration of the result“ but after elapse of the control system evaluation time.

Results are reset after elapse of “duration of result“. Depending on the setting "Low active" or "High active“ (high or low).

Outputs active: HIGH or LOW = inversion of OUT1/2/3 HIGH = high active, i.e. when result IO output = high LOW = low active, i.e. when result IO output = low

The LED displays on the user interface and on the device always switch in positive logic, i.e. they always light up when the output is active, independently of whether inversion is activated or not.

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6 Communication via Ethernet or RS422

6.1 Data formats of commands and data output

Transmission protocol Data transmission via RS422 is carried out with the following basic parameters: Baud rate between 9600 and 115200 baud depending on setting Data bits 8 Parity none Stop bit 1

6.2 ASCII transmission

6.2.1 Commands to sensor in ASCII

Trigger (ASCII) Request string to Sensor

Byte no. ASCII contents Signicance 1 T 2 R 3 G

Trigger (ASCII) Response string from sensor

Byte no. Contents 1 T Trigger 2 R 3 G 4 P

Additional information

Accepted in run mode: Yes Accepted in conguration mode: Yes Accepted when Ready Low: No Status of Ready signal during processing: Low

Trigger

Signicance

Pass Fail

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Job change-over (ASCII) Request String to Sensor

Byte no. ASCII contents Signicance 1 C 2 J 3 B 4 X 5 X 6 X

Job change-over (ASCII) Response String from Sensor

Byte no. ASCII contents Signicance 1 C 2 J 3 B 4 P

5 T

6 X Job nummber 7 X 8 X

Additional information

Accepted in run mode: Yes Accepted in conguration mode: Yes Accepted when Ready Low: No Status of Ready signal during processing: Low

Change Job

Job number

Change Job

Pass Fail Triggered Free run

Object up to rmware version 1.3.1.0

Solar

Object from rmware version 1.3.1.0

CodeReader

here only RS422 is possible !

Ethernet + RS422 possible, depending on

setting of combobox „Protocol“

6.2.2 Data output in ASCII

Dynamically composed from user settings in the software

Main string structure: <START> (((<OPTIONAL FIELDS> <SEPARATOR> <PAYLOAD>))) <CHKSUM> <TRAILER>

Fig. 29 155-01215

Further information can be found in the online help of the software.

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6.3 Binary transmission

6.3.1 Commands to sensor in binary

Trigger (Binary) Request string to sensor

Byte no. Data type Contents Signicance 1 Unsigned Int 0x00 Length of telegram 2 0x00 3 0x00 4 0x05 5 Unsigned Char

Trigger (Binary) Answer string from sensor

Byte no. Data type Contents Signicance 1 Unsined Int

2 3 4 5 Unsigned Char 6 Unsigned Short 7 Additional information

Accepted in run mode: Yes Accepted in conguration mode: Yes Accepted when Ready Low: No Status of Ready signal during processing: Low

Job change-over (Binary) Request string to sensor

Byte no. Data type Contents Signicance 1 Unsigned Int 0x00 Length of telegram 2 0x00 3 0x00 4 0x06 5 Unsigned Char 0x02 Job change-over command 6 Unsigned Char 0xXX Job no, XX = 1- n

Job change-over (Binary) Answer string from sensor

Byte no. Data type Contents Signicance 1 Unsigned Int 0x00 Length of telegram 2 0x00 3 0x00 4 0x09 5 Unsigned Char 0x02 Job change-over command 6 Unsigned Short 0x00 Error code, 0 = Pass, 1 = Fail 7 0xXX 8 Unsigned Char 0xXX Trigger mode 0 = triggered1 = free run 9 Unsigned Char 0xXX Job no, XX = 1- n

Additional information Accepted in run mode: Yes

Accepted in conguration mode: No Accepted when Ready Low: Yes Status of Ready signal during processing: Low

0x01

0x00 0x00 0x00 0x07 0x01 0x00 0xXX

Trigger command

Length of telegram

Trigger command Error code, 0 = Pass, 1 = Fail

Object up to rmware version 1.3.1.0

Solar

Object from rmware version 1.3.1.0

CodeReader

here only Ethernet is possible !

Ethernet + RS422 possible, depending on

setting of combobox „Protocol“

6.3.2 Data output in BINARY

Dynamically composed from user settings in the software

Main string structure: <START> <OPTIONAL FIELDS> <PAYLOAD> <CHKSUM> <TRAILER>

Fig. 30 155-01216

Further information can be found in the online help of the software.

Numeric data are transferred in „Big Endian“ format:

Example: „Score“ values (binary protocol)

In SensoCong/SensoView „Score“ = 35 is displayed

Then the following 4 bytes for example are received via EtherNet.

000,000,139,115

Conversion formula:

(HiWordByte*256 + HiLoByte) *65536 + HiByte*256 + LoByte = Value

As big endian is sent (from sensor), the following should apply:

000 = HiWordByte 000 = HiLowByte 139 = HiByte 115 = LoByte

(0*256 + 0) *65536 = 0 + 139 * 256 = 35584 + 115 = 35699/1000 = 35,699 (real score value)

6.4 Ethernet / IP

See software SensoCong (Onlinehelp)

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7 Technical data

Electrical data

Operating voltage U Residual ripple < 5 Vss

Current consumption (no I/O ≤ 200 mA Inputs IN1 / IN2 high 10 V .. +U Input resistance > 20 kOhm Trigger input rising edge, 10 V ... U Outputs OUT1 - 4 PNP (closer, pull up MOSFET) Output current (per output) 200 mA (>> max. 9.6 W) Maximum output current (per output) 1.5 A in case of short circuit Short-circuit protection (all outputs) yes Protection against inverse connection yes Interfaces FA 46-300

Interfaces FA 46-301 Protection class

Readiness delay approx. 6 s after power on

Optical data

Pixel number, technology FA 46- 30X XCC .... 640 (H) x 480 (V), CCD

Integrated scan illumination 8 LEDs Integrated lens, focal length 6 or 12 mm, adjustable focus

Lens (adjustable to innity)

Min. scan distance

Min. eld of view X x Y

Depth of focus approx. ± 5% of scan distance

Mechanical data

Length x width x height 65 x 45 x 45 mm (without plug) Weight approx. 160 g Vibration / shock EN 60947-5-2

Ambient operating temperature 0° C .... 50° C (80% humidity, non-condensing)

Storage temperature -20° C ... 60° C (80% humidity, non-condensing) Protective system IP 65/67 Plug connection plug M12, 8 poles, Ethernet M12, 4/8 poles, process M12, 5 poles Housing materia aluminium, plastic

24 V DC ± 10% (absolute maximum 18 - 30 V)

(+10%), low 0 ... 3 V

Ethernet (LAN) RS422 Ethernet (LAN)

6 12 20 20 mm 18 x 14 8 x 6 mm

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Function and characteristic Object detection

Number of test objects per sensor FA 46 305: n, n; FA 46 301: 1, n Evaluation modes • position tracking

Typical cycle time typ. 50 - 100 ms pattern matching

Codereader

Number of test objects per sensor up to 32 patterns with denable parameters for each Evaluation modes • DataMatrix Code acc. ECC200 in any rotational position, square and

Typical cycle time 80 ms one evaluation

Solar

Number of test objects per sensor FA 46 305: n, n; Evaluation modes • position tracking

Typical cycle time typ: 200-300 ms

• pattern match with/without position detection

• area test grey level

• area test contrast

• direction info, or coordinates for position detection

• position and size of eld of view, pattern and position monitoring freely

adjustable

typ. 120 - 500 ms contour typ. 40 - 50 ms area tests

rectangular.

• QR-Code, Model 1 and Model 2, Version 1 . . . 40

• Barcode Interleaved 2 of 5, Code 39, EAN13-Gruppe (EAN8, EAN13,

UPC-A, UPC-E), EAN128 (Codes A, B, C)

• position and size of eld of view freely adjustable

• logic operation of single conguration (AND, OR = sorting)

• verify

Wafer break detection, measuring and position detection

•

• Output of all inspection parameters

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8 Interfaces

In this tab you select and activate the digital inputs/outputs used and the interfaces for data output.

8.1 Interfaces available

Parameters Functions and setting possibilities

Internal I/O Assignment of the function of the programmable input IN2.

RS 422 (baud rate) RS422 for data output with choice of data transmission rate

Ext. (digital I/O) External inputs and outputs (with I/O and encoder extension module)

Ethernet Ethernet TCP/IP for data output

EtherNet/IP Field bus EtherNet/IP for data output

8.2 Functions of the programmable, digital input IN2.

During operation with process control, the following cases can be carried out via the input IN2:

• IN2 inactive

• IN2 enable/disable

• IN2 load Job 1 or 2

• IN2 load Job 1 ... n

• IN2 teach temporarily

• IN2 teach permanently

8.3 Description of different cases with a signal diagram

See below for a detailed description.

8.3.1 IN2: „inactive“

This diagram describes the signal course when IN 2 is not used. The signal course is completely independent of IN2. Each rising edge and IN1 = Trigger starts the sensor.

Fig. 31 155-01176

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8.3.2 IN2: „enable trigger“ (IN2 = +UB (24 V DC))

IN2 is programmed as enable/disable. For enable, +Ub (24V DC) must be present at IN2 to ensure that the sensor is started by a trigger. Each rising edge and IN1 = Trigger starts the sensor.

Fig. 32 155-01177

8.3.3 IN2: „disable trigger“ (IN2 = open (0V DV))

IN2 is programmed as enable/disable. For disable, +0 V DC must be present at IN2 to ensure that the sensor is not started by a trigger. Trigger signals at IN1 are thus ignored.

Fig. 33 155-01178

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8.3.4 IN2: Job 1 or 2

IN2 programmed as level-dependent switching between job 1 and job 2. Only possible when OUT4 (Ready/Busy) =

high. With the rst edge on IN2, OUT4 (Ready/Busy) is set to low. OUT4 (Ready/Busy) remains low until switch-over

to the new job occurs. A high level causes evaluation according to job 2, a low level produces evaluation according to job 1.

Fig. 34 155-01179

8.3.5 IN2: Job 1 ... n

IN2 for switching between jobs via impulses. Only possible when OUT4 (Ready/Busy) = high. With the rst impulse at IN2, OUT4 (Ready/Busy) is set to low. Impulses are counted until the rst pause of ≥ 50ms and it then switches to

the appropriate job. OUT4 (Ready/Busy) remains low until switch-over to the new job occurs.

Fig. 35 155-01180

At Jobswitch please take care of the following:

- all Jobs must have the same setting for IN2

- all Jobs must be in triggered mode

- Ready signal must be High when trigger sequence starts

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8.3.6 IN2: teach temp. / perm.

IN2 for re-teaching samples of all detectors and if necessary alignment tracking of the current job. Only possible

when OUT4 (Ready/Busy) = high. A rising ank on IN2 initiates teaching, during which a high level must exist at IN2

at least until the next trigger (IN1), so that an image of an inspection part can be recorded in the correct position. OUT4 (Ready/Busy) is set to low and remains low until teaching has been completed. Storage is either temporary

(only in RAM), or permanent (in ash) according to the setting. If more than the maximum timeout duration of 500

ms elapses between falling edge on signal at IN2 and trigger, the next trigger is considered as normal trigger and no teach procedure is performed.

Fig. 36 155-01181

Attention!

The functions IN2: job 1 or 2, IN2: job 1 … n or IN2: teach temp./perm can only be expediently

used in trigger mode.

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Field vs. Distance

@ f=6

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 10 20 30 40 50 60 70 80 90 100

Distance [mm]

Field [mm]

Field of view X

Field of view Y

Field vs. Distance

@ f=12

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

0 10 20 30 40 50 60 70 80 90 100

Distance [mm]

Field [mm]

Field of view X

Field of view Y

305

301

8.4 Size of eld of view/Operating distances

Fig. 37 155-01223

8.5 Plug connections

PIN assignment 24 V DC connection

PIN Colour Use

1 white IN1 (external trigger) 2 brown +UB (24 V DC) 3 green OUT1 (digital output 1) LED display

= Q1 4 yellow OUT4 (Ready) 1 5 grey IN2 (sensor switch-over) 6 pink OUT3 (trigger external illumination) 7 blue GND 8 red OUT2 (digital output 2) LED display

Ready:

shows whether sensor is busy, or data valid for OUT1/2/3

= Q2

Fig. 38 155-01224

PIN assignment LAN connection

(M12)

Colour PIN(RJ45) Patch PIN(RJ45) Cross-over

4-pin

1 yellow 1 TxD+ 3 RxD+ 2 white 3 RxD+ 1 TxD+ 3 orange 2 TxD- 6 RxD4 blue 6 RxD- 2 TxD-

Only for FA 46-305 and FA 46-301 CR PIN assignment DATA (RS422)

Codereader

PIN Colour Use

1 white RxD+

Table 2

2 brown RxD3 green TxD+ 4 yellow TxD5 grey GND

Table 3

Table 4

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8.6 Care and maintenance

8.6.1 Cleaning

The FA 46 Vision Sensor is to be cleaned with a clean, dry cloth. Dirt on the front panel is to be cleaned with a soft cloth and a small amount of plastic cleaner if necessary.

Attention Never use aggressive detergents such as solvents or benzine. Never use sharp objects. Do not scratch!

8.6.2 Transport, packaging, storage

Always check the delivery contents immediately after receipt to ensure they are complete and that they have not been damaged during transport. In the event of transport damage, the carrier must be informed. When returning the

sensor, always ensure that it is sent in sufciently protective packaging.

Information

Complaints must be made as soon as a defect is detected. Claims can only be lodged within the applicable time limits.

8.6.3 Waste disposal

Electronic components are subject to special waste regulations and may only be disposed of by specialist waste

disposal rms.

8.7 RESET / Power On

Remove plug connection/ switch power supply off and on again

8.8 Sensor Firmware Update FA 46

Firmware update is to be carried out as follows:

Start SensoFind, select the sensor you wish to update from the list and select “Update” under Menu/File.

For update, you require an MSF le which matches your sensor type and contains the latest software version for the sensor. The MSF le for the respective latest sensor version can be found on http://www.sensopart.com/. If in doubt,

contact the SensoPart support team under tel.: +49 (0)7665 94769-750 / support@sensopart.com. Please ensure

you have the correct le before beginning the update.

Check that no other programmes have access to the sensor before beginning update, then follow the instructions of the update routine.

Warning Close all programmes that communicate with the sensor before update. Active communication

with the sensor during update can delete the rmware and render it necessary to return the sensor to the manufacturer! Save congurations before update. They can then be reloaded later.

Once update has been completed, you will be requested to restart the sensor and SensoFind. After restart, you will see that the sensor is listed with a new version number in the sensor list.

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8.9 FAQs

How can I change the IP address set for the sensor?

Follow the steps described under “Network settings” and “Setting the FA 46 Vision Sensor’s IP address” in chapter 3.3.

How can I just test connection to the FA 46 Vision Sensor?

Go into the start menu of the operating system, open “Execute” and enter the command “cmd”. A window then opens, in which you should enter the command “ping”, followed by the set IP address: For example: ping 192.168.100.100 If all connections are correctly connected, the sensor and PC address space is identical and the FA 46 Vision Sensor is ready, the ping command receives a positive reply. If this does not occur, check your network conguration and consult your network administrator.

How can I avoid reections (recognisable as light image zones)?

Install the FA 46 Vision Sensor at an angle to the optical axis and set the shutter manually. Improve illumination

of the object and avoid uctuations in brightness, e.g. through ambient light.

I obtain grey value dispersions on the same object. The grey values at the edge of the illuminated zone vary in appearance from image to image. What can I do?

Set “Shutter einl./manuell“ in the eld “parameters of active conguration” to manual and then adjust the slide bar so that no uctuations in brightness occur. A higher shutter value generally results in a slight overexposure

but provides a more constant result.

Reections occur though a minimal change in alignment or position, e.g. an inscription sometimes appears

lighter, sometimes darker. How can I obtain a constant image scene?

Install the FA 46 Vision Sensor at an angle of approx. 10° - 15° or select another position of the pattern frame

where reections will not affect pattern detection.

8.10 Accessories

Description Order type Part no.

Dove tail mounting clamp FA 45 MK 45 543-11000 Mounting bracket FA 45 MA 45 543-11001 Mounting bracket FA 45 long MA 45 L 543-11013 Rod mounting block FA 45 MB 45 543-11002 Mounting rod 20 cm FA 45 MST 45-20 543-11005 Mounting rod 30 cm FA 45 MST 45-30 543-11006 Mounting rod 40 cm FA 45 MST 45-40 543-11007 Mounting hinge FA 45 MG 45 543-11008 Mounting plate FA 45 MP 45 543-11003 Mounting link FA 45 MZ 45 543-11004 Connection cable, 2 m, straight connector, shielded C L8FSK-2m-G-PUR 902-51708 Connection cable, 5 m, straight connector, shielded C L8FSK-5m-G-PUR 902-51709 Connection cable, 10 m, straight connector, shielded C L8FSK-10m-G-PUR 902-51710 Connection cable, 2 m, 90° connector, shielded C L8FSK-2m-W-PUR 902-51711 Connection cable, 5 m, 90° connector, shielded C L8FSK-5m-W-PUR 902-51712 Connection cable, 10 m, 90° connector, shielded C L8FSK-10m-W-PUR 902-51713 Ethernet cable, 3 m, M12, 8 pin / RJ45, shielded, patch CI L8FSK/RJ45S-3m-GG-PVC 902-51715 Ethernet cable, 3 m, M12, 8 pin / RJ45, shielded, cross-over CI L8FSK/RJ45S-3m-GG-PVC-G 902-51736 Ethernet cable, 3 m, M12, straight connector, 4-pin, D coded/RJ45, shielded (patch) Ethernet cable, 3 m, M12, straight connector, 4-pin, D coded/RJ45, shielded (cross-over) Ethernet cable, 5 m, M12, straight connector, 4-pin, D coded/RJ45, shielded (patch) Ethernet cable, 5 m, M12, straight connector, 4-pin, D coded/RJ45, shielded (cross-over) Ethernet cable, 10 m, M12, straight connector, 4-pin, D-coded/ RJ45, shielded (patch) Ethernet cable, 10 m, M12, straight connector, 4-pin, D-coded / RJ45, shielded (cross-over)

CI L4MGK/RJ45G-S-3m-PUR 902-51761

CI L4MGK/RJ45G-GS-3m-PUR 902-51762

CI L4MGK/RJ45G-S-5m-PUR 902-51763

CI L4MGK/RJ45G-GS-5m-PUR 902-51764

CI L4MGK/RJ45G-S-10m-PUR 902-51765

CI L4MGK/RJ45G-GS-10m-PUR 902-51766

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Description Order type Part no.

Ethernet adapter cable, 0.2m, M12, 8 pin, male/M12, 4-pin, male CI L8MGK/L4MGK-S-0,2m-PUR 902-51773 Ethernet connector RJ45, shielded AA-RJ45 902-51694 Ethernet cross-over cable, 1 m, RJ45, shielded CI RJ45S 1m K 902-51695 Interface cable, 3 m, straight connector CI L5FK-3m-G-PUR 902-51696 Interface cable, x m, straight connector (max. 25 m) CI L5FK-xm-G-PUR 902-51697 Interface cable, 3 m, angled connector CI L5FK-3m-W-PUR 902-51698 Interface cable, x m, angled connector (max. 25 m) CI L5FK-xm-W-PUR 902-51699 Converter RS232 - RS 485/422 K2-ADE-TB 533-11017 Interface cable incl. CD Rom 2m - USB-RS 232 CUSB-RS232-2m 901-05097 C mount lens 8 mm LO C 8 526-51513 C mount lens 12 mm LO C 12 526-51514 C mount lens 16 mm LO C 16 526-51515 C mount lens 25 mm LO C 25 526-51516 C mount lens 50 mm LO C 50 526-51518 Intermediate ring 1.6 mm LR 1,6 543-11009 Intermediate ring 6.6 mm LR 6,6 543-11010

C-Mount outer casing, ange 6.6 mm

Surface light FA 45 white LF 45 W 525-51136 Surface light FA 45 IR Surface light FA 45 red LF 45 R 525-51144 Ring light white, two rows LFR 45 WD 525-51139 Ring light IR, two rows Ring light red, two rows LFR 45 RD 525-51143 I) Lighting D16x200/D60 X=350 LZS 08230-50 525-51122 I) Lighting D16x360/D60 X=580 LZS 13230-50 525-51123 I) Lighting D26x420/D70 X=940 LZS 18230-67 525-51126 II) Lighting D26x420/45x108 X=635 II) Lighting D26x420/45x108 X=635 II) Lighting D26x1000/45x108 X=1245 Lighting cable 2 x M12/8 pin., 0.5 m, straight connector, shielded CB L8FSK/L8FSK- 0,5m-GG-PUR 902-51717 Lighting cable 2 x M12/8 pin., 2 m, straight connector, shielded CB L8FSK/L8FSK- 2m-GG-PUR 902-51719 Lighting cable 2 x M12/8 pin., 0.5 m, angled connector, shielded CB L8FSK/L8FSK-0,5m-WW-PUR 902-51718 Anybus Communicator IO-Box FA 45 T-AS7T-12ET34RPD 533-01008

All cables are available from the sensor manufacturer

Maximum lens length = 42 mm, maximum lens diameter = 39 mm

IR lighting is only possible with C mount sensors

Mounting rail included in delivery

Functions only with interface cable (CI L5FK-xm-x-PUR)

LPT 45 CM 6,6 527-51130

LF 45 IR 525-51137

LFR 45 ID 525-51141

LZS 18024-54 525-51124 LZS 18230-54 525-51125 LZS 36024-54 525-51127

Probus Plugadapter 902-51735

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8.10.1 IO-Box FA 45

Fig. 39 155-01091

The IO-Box converts serial data from the sensor’s RS422 interface to up to 32 discrete signal outputs, whereby an output of individual results is possible without complex PLC programming. Reversely, data can be transferred to the sensor via 8 inputs, for example to switch over the parameter set for a change in product. Ejector control can be carried out on the basis of encoder steps, independent of belt speed, via an additional encoder input. The IO-Box can be used with all versions of the FA 46 Vision Sensor which are equipped

with a RS422 interface. The module is easily congured via three operating keys and a display.

The IO-Box is activated in the selection menu “Ext. I/O“, by selecting “8 in 32 out“. The baud rate is set automatically with this setting.

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8.11 Scale drawings

305

301

305

301

Vision Sensor FA 46-305-x xxx-xx O...

153-00846

Vision Sensor C-Mount FA 46-305-x xxx-xx OCS...

153-00847

Codereader

Mounting clamp MK 45 Mounting bracket MA 45

153-00480 153-00482

(supplied with sensor)

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Mounting brackel MA 45 L

153-00600 153-00481

Mounting rod MST 45-x Mounting link MZ 45

153-00545 153-00546

x = 200 MST 45-20

x = 300 MST 45-30

x = 400 MST 45-40

Mounting block MB 45

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Mounting plate MP 45 C-Mount protective case LPT 45 CM 6,6

153-00547 153-00588

I ) Illumination LZS

153-00202/153-00203

II ) Illumination LZS

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A XX XXX

X XXX

XXXXXX XX

- -

S4 = Ethernet + RS422 S5 = Ethernet 4-pin only

H = High end L = Light

O6 = SmartCam lens 6 mm O12 = SmartCam lens 12 mm CS = C-Mount version

OB = Object detection CR = Code reader CO = Color Sensor SO = Solar Sensor

CCC = CCD Monochrome CCC = CCD Color

W = Internal white-light illumination R = Internal red-light illumination I = Infrared illumination

300 = Value 300 301 = Value 301 305 = High End 305

A = Area = Area Sensor

F = Photo = Optical Sensor

45 = Software - Generation I 46 = Software - Generation II

E = Extended

S6 = Ethernet 4-pin + RS422

S3 = Ethernet only

Example of a retaining device (for individual parts see chapter 8.10)

153-00435

8.12 Type key FA 46 Vision Sensor

Mounting hinge (MG 45)

Mounting block rod (MB 45)

Mounting angle (MA 45)

Mounting clamp dovetail (MK 45)

Mounting rod (MST- 45-x)

Mounting plate (MP 45)

Mounting rod (MST- 45-x)

Kontaktadressen / Contact addresses / Contacts

Deutschland

SensoPart Industriesensorik GmbH Am Wiedenbach 1 D-79695 Wieden Tel.: +49 (0) 7665 - 94769 - 0 Fax: +49 (0) 7665 - 94769 - 765 info@sensopart.de www.sensopart.de

Great Britain

SensoPart UK ltd. Unit 12-14 Studio 1, Waterside Court, Third Avenue, Centrum 100 Burton on Trent DE14 2WQ - Great Britain Tel.: +44 (0) 1283 567470 Fax: +44 (0) 1283 740549 gb@sensopart.com www.sensopart.com

France

SensoPart France SARL 11, rue Albert Einstein Espace Mercure F-77420 Champs - Marne la Vallée Tél.: +33 (0) 1 64 73 00 61 Fax: +33 (0) 1 64 73 10 87 info@sensopart.fr www.sensopart.fr

USA

SensoPart Inc. 28400 Cedar Park Blvd Perrysburg OH 43551, USA Tel.: +1 866 282 - 7610 Fax: +1 419 931 - 7697 usa@sensopart.com www.sensopart.com

Sensopart FA 46 Series, FA 46 305-OB, FA 46 301-CR, FA 46 301-OB, FA 46 305-SO Mounting And Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual