ammable atmosphere, batteries must only be changed in
an area known to be nonammable.
851 Transport Drive • Valparaiso, IN 46383 (USA)
Phone: 219.465.2700 • www.gasleaksensors.com
FOR YOUR SAFETY
NOTICE: ⚠CAUTION: This safety symbol is used to indicate
a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
NOTICE: ⚠WARNING: This safety symbol is used to indicate
a potentially hazardous situation which, if not avoided, may
result in serious injury.
⚠NOTICE: LEL sensor should be checked for accuracy after
exposure to any gases containing silicones, high sulfur content, high
concentrations of propane and high concentrations of CO (above
1000ppm) or exhaust gases. Continuously low calibration check results
or uctuation of zero readings may indicate sensor end of life or failure.
Consult Sensit Technologies with any questions.
For best accuracy always zero in clean air environments similar in
temperature and relative humidity to the environment where the
instrument will be used. When continuously exposed to combustible gas
concentrations beyond LEL for longer than 5 minutes always perform a
calibration check prior to the next use.
⚠Warning: To reduce the risk of ignition of a ammable atmosphere,
batteries must only be changed in an area known to be nonammable.
Do not mix batteries of different age or type.
Not for use in atmospheres of oxygen greater than 21%.
ONLY zero instrument in a gas free environment.
⚠Warning: To maintain intrinsic safety, service must be performed
by factory authorized technicians with approved replacement parts only.
ii
CONTENTS
Preparation
For Your Safety .............................................................. ii
Parts and Accessories ...................................................5
General Description .......................................................6
Gas Type .....................................................................27
Calibration Notes, Preparing For Calibration ...............28
Combustible Gas Calibration ................................. 29-30
(50% LEL Methane, 50% LEL Propane or 50% LEL Pentane)
Factory Adjustble Features ..........................................31
Warranty ....................................................... Back Cover
4
PARTS AND ACCESSORIES
Standard Accessories (Included)
872-00001 Hard Carrying Case
360-00040 Wrist Strap
310-00004 3”C” Alkaline Batteries
750-00028 Instruction Manual
Accessories and Replacement Parts
375-2611-01 LEL Sensor
870-00018 Sensor Cap with “O” Rings (1)
870-00019 Sensor Cap with “O” Rings (6 Pack)
870-00012 Extension Adapter
870-00004 IR Printer
870-00039 IR Link Interface w/ SmartLink Software
914-00000-01 Smart-Cal Automatic Calibration Station
Contact us with instrument model number for correct Calibration Kit.
5
GENERAL DESCRIPTION
The SENSIT® HXG-3P is designed to detect combustible gases. All
SENSIT® HXG-3P instruments incorporate an advanced low power
semiconductor sensor to measure combustible gases in LEL (Lower
Explosive Limit) range.
LEL resolution can be factory set between 0.1% and 2%. The ppm display
is simultaneously shown in 1 or 10ppm increments (resolution). If enabled,
the peak reading display takes precedence over the ppm display.
An automatically backlit display shows all gas concentrations being
measured. LEDs located on the front of the instrument indicate preset
visual warnings of increased gas concentration.
Audible and visual alarms warn the operator of hazardous conditions
being sensed. The preset alarms are indicated by a red ashing LED,
display indicator and alarm sound. The combustible gas alarm is preset
from 50% LEL (2.5% methane, 1.1% propane or 0.75% pentane).
The SENSIT® HXG-3P instrument is approved for the ATEX Directive
EN60079-0:2004 & EN60079-11:2007 when used with Duracell™
PC1400 or VARTA# 4914 Alkaline cells.
6
SPECIFICATIONS
II 3 G
SENSOR SPECIFICATIONS
TYPE RESOLUTION RANGE ACCURACY
LEAK METHANE 1ppm or 10ppm 0-50,000ppm ±10%
LEAK PROPANE 1ppm or 10ppm 0-22,000ppm ±10%
LEAK PENTANE 1ppm or 10ppm 0-15,000ppm ±10%
LEL* 0.1% to 2% 0-100% ±10%
*Factory Adjustable
PRODUCT SPECIFICATIONS
Size: 292 x 76 x 69 mm (11.5” x 3” x 2.32”)
Weight: 1.2 lbs. (544 g)
Operational Temp: -20° to 40° C (-4 to 104° F)
Battery Life: Alkaline: 12 hrs. continuous
The SENSIT® HXG-3P instrument is approved for the ATEX Directive
EN60079-0:2004 & EN60079-11:2007 when used with Duracell™
PC1400 or VARTA# 4914 Alkaline cells.
EEx ic IIB T3
IP 20
ATEX File No. NA45026-01X
7
PRODUCT FEATURES
SENSOR
BACKLIT LCD DISPLAY
WARNING LEDS
OPERATION BUTTONS
TICK CONTROL
FLEXIBLE GOOSENECK
BATTERY COMPARTMENT
8
PRODUCT FEATURES
SENSIT® HXG-3P instruments are constructed of durable Nylon 66
plastic to withstand the rigors of eld use.
Incorporated in the hand grip area is the battery compartment. All
SENSIT® HXG-3P instruments require 3 “C” type alkaline batteries.
Duracell PC1400 batteries provide approximately 12 hours of
continuous use.
A thumbwheel is located on the right side of the instrument to activate
the audible tick sound that helps in locating the source of a gas leak.
This tick is generated by using specialized circuitry in combination with
the LEL sensor located at the end of the gooseneck assembly.
The tick can be easily heard with the speaker located in the back of the
instrument.
The Infrared Communication window is located on the right side to allow
the SENSIT® HXG-3P instrument to
1. Communicate with Smart-Cal Calibration Station.
2. Communicate with IR-Link Computer Interface.
3. Download calibration data
4. Download readings the operator has elected
to save to the instrument’s on-board memory.
9
PRODUCT FEATURES
A exible gooseneck is used to assist in locating the source of gas leaks
and remote sampling.
A two line display continuously updates the operator of all available
gas concentrations and alarms simultaneously as well as indicates low
battery power.
Below the display is a series of LEDs that are preset to indicate
combustible gas concentrations. During an alarm condition the red
Hazard 3 LED will ash and an audible warning will sound.
There are 3 operational button pads on the front of all SENSIT® HXG-3P
instruments.
BUTTON (A) POWER/MUTE
Operates POWER and MUTE features and exit menu items.
BUTTON (B) MENU
Use to enter, change and select menu items.
BUTTON (C) SAVE/ZERO
Use for save data feature, manually zero sensors, scroll and change
menu items.
10
SENSOR TYPE
Combustible Gas Sensor
All SENSIT® HXG-3P instruments incorporate a highly sensitive
semiconductor type sensor. The function and accuracy of the sensor are
monitored and controlled by specialized circuitry and a microprocessor.
This sensor is capable of measuring concentrations of 1ppm or 10ppm
of methane (natural), propane or pentane gas up to 100% LEL.
The Pump
The instrument is equipped with a powerful and efcient pump. A water/
dirt lter incorporated in the sensor cap at the end of the gooseneck
protects the pump and other internal components. An additional internal
lter protects the pump if the external lter is missing or damaged.
Audible and visual indicators alert for insufcient ow conditions
NOTE: Operating the instrument without a sensor cap or with an altered
or damaged cap and/or lters can cause damage to the instrument and
void the warranty.
11
BATTERY INSTALLATION/REPLACEMENT
⚠CAUTION: Always change batteries in an environment free of
combustible gases.
⚠Warning: Do not mix batteries of different type or age.
Battery replacement is necessary when the display reads BAT LOW,
an audible alarm sounds and the green ready LED ashes. When the
instrument remains in BAT LOW, a countdown will appear starting at 300
seconds (5 minutes) which is the maximum time remaining to shutdown.
Remove the battery sleeve cover by removing the battery sleeve screw
with a T-8 screwdriver. Depress the locking tab on the front of the handle
with a coin or at object and pull the battery sleeve handle away from the
top or display area of the instrument.
Place 3 approved batteries into the battery holder. For best results hold
the battery compartment so that it lays in one hand. With the other hand
install the battery that goes toward the front rst, the battery that is in
contact with the rear spring second and nally insert the third battery in
the center by forcing the second battery such that the spring compresses
and allows the batteries to go into place.
If you do not use your hand to hold the bottom of the battery compartment
the batteries can come out. Observe the polarity markings on the inside
of the battery holder for proper battery installation. Improper installation
will cause the instrument not to operate. Replace the battery sleeve and
allow the locking tab to snap into position. Replace the battery sleeve
retaining screw.
NOTE: Improper battery installation will disable the instrument.
Check to be sure the handle is secure to the instrument body by gently
pulling the handle away. The handle will remain rmly in place if a proper
connection is made.
12
OPERATION AND USE
⚠ CAUTION: Always start any SENSIT® HXG-3 in a gas free
environment to insure a proper zero.
1. Press and hold the POWER/MUTE button (A) until the display
illuminates.
2. If the display fails to illuminate or BAT LOW is shown on the display
replace the batteries. There is room in the carrying case to keep an extra
set of alkaline batteries.
3. During successful start-up the instrument will display:
a. Product name and model version
b. System check
c. Date and time
d. Gas Type
e. CAL PAST DUE when calibration is overdue
f. Warm-up countdown
g. AUTOZERO indicating the zeroing of the sensor
h. Working display
NOTE: If a sensor is completely inoperable or improperly zeroed at start
up, the display will show ERROR LEL followed by FAIL.
13
OPERATION AND USE
4. Display
Model
3.30
3.30 w/PK% option
3.35
3.35 w/PK% option
*Factory adjustable at time order.
Displays
LEL% only
LEL%
PK%
LEL%
ppm
LEL%
PK%
Resolution
0.1% - 2%*
0.1% - 2%*
0.1% - 2%*
0.1% - 2%*
1ppm or 10ppm
0.1% - 2%*
0.1% - 2%*
5. It may be necessary to manually zero the instrument based on
company practices and environmental conditions. Manually zeroing the
instrument will clear the PK% reading.
⚠ CAUTION: Always start any SENSIT® HXG-3 in a gas free
environment to insure a proper zero.
6. When testing high areas or overhead lines the use of the optional
extension adapter will allow a broom handle or painters stick to extend the
instrument to the area where sensing must be accomplished. This slides
onto the battery sleeve and is held in place by the locking nut assembly.
14
OPERATION AND USE
7. When a gas is sensed the display will update. Additionally, a series
of LEDs on the front of the instrument will illuminate when the preset
concentrations of the calibration gas are reached. If an alarm condition
exists, based on a preset alarm point, the red (HAZ 3) LED will ash and
the alarm will sound.
The preset levels of the LED warning lights are:
Amber LED/Low 5 - 9.9% LEL
Red LED/Haz1 10.0 - 24.9% LEL
Red LED/Haz2 25.0 - 49.9% LEL
Red LED/Haz3 50.0 - 100% LEL
8. During an alarm condition (factory default at 50% LEL) the display
will ash, red (HAZ 3) LED will ash and an audible alarm will sound
indicating a potentially unsafe environment. To disable the audible alarm
press and release the POWER/MUTE button (A). To enable the alarm
press and release it again.
9. To assist in locating the source of small combustible gas leaks or
surveying areas outdoors or indoors, rotate the thumbwheel located on
the right side of the instrument until a steady ticking sound is heard.
Note: There is no warm-up for this feature as it uses the LEL sensor that
is already operating.
Move the sensor toward the area suspected of leakage. As the sensor
moves closer to a leak source the tick will increase. When the tick
becomes a steady tone rotate the thumbwheel in a clockwise direction
while keeping the sensor in the same position.
Continued on next page.
15
OPERATION AND USE
Continued from previous page.
This will slow down the tick and allow the operator to nd a higher
concentration using the same procedure. If the tick goes away you have
moved away from the leak or there is no more gas present.
For best results always use the leak detector prior to using any liquid
leak detection uids as these sensors will detect their presence.
10. At any time the operator may save the readings on the display by
pressing the SAVE/ZERO button (C). This will save all readings for
download at a later time.
The memory is factory set to store 6 events. This can be adjusted from
1-100 at the factory. The most recent save is rst during download.
11. Following Federal, State, Municipal and/or Company procedures
move to the areas where gas readings are suspected or must be tested.
During sampling the respective readings may change. Audible and
visual alarms will activate when the preset limits are reached.
12. When being used in dark areas an automatic backlight will illuminate
the display.
13. To turn instrument off, press and hold the POWER/MUTE button (A)
for 5-6 seconds until POWER DOWN appears on the display.
16
CALIBRATION CHECK
To verify the accuracy of any SENSIT® HXG-3P, it must be exposed
to a known concentration of test gas. Any sensor that does not meet the
specications listed in this manual may require calibration or replacement.
A calibration check does not update the calibration due date. Full
calibration is required to update this feature.
A calibration past due message will be displayed during warm-up if
calibration has not been performed per your company specied interval.
Anytime it is suspected the SENSIT® HXG-3P is not working properly,
check calibration.
17
USER MENU
The SENSIT® HXG-3P has several features in the user menu.
These include:
PRINT MENU:
CALIBRATION:
POWER OFF:
SET CLOCK:
SHOW CAL LOG:
SESSION LOG - print data that was saved.
CAL LOG - print last 4 successful calibrations.
SMART CAL - access to Smart-Cal Calibration Station.
Calibrate LEL and access Smart-Cal Calibration Station.
Set the automatic shut off timer in minutes.
Set date and time.
Display last calibration for the currently selected
gas type.
SHOW SES LOG:
Display saved gas reading data with date
and time.
BUMP TEST:
Perform automatic test for response to minimum
of 80% of calibrated gas value within 30 seconds.
SMART-CAL:
GAS TYPE:
Access automatic calibration station.
Select natural/methane, propane or pentane as
primary gas to be sensed.
18
USER MENU OPERATION
PRINT MENU
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
The bottom line will read PRINT MENU. Press the MENU button (B) to
access the print menu options.
Use the SAVE/ZERO button (C) to select the CAL LOG or SESSION
LOG.
At this time prepare the printer. Aim the IR window on the right side of
the instrument to the IR receptor on the printer.
Position the instrument 6-12” from the IR receptor and press the MENU
button (B). Downloading will begin immediately.
When the display no longer reads PRINTING... use the SAVE/ZERO
button (C) to scroll to another PRINT MENU function.
Pressing the POWER/MUTE button (A) will will return to the USER
MENU. Use the SAVE/ZERO button (C) at this time to scroll to another
menu function.
Pressing the POWER/MUTE button (A) will return the instrument to the
working display.
19
USER MENU OPERATION
CALIBRATION (see page 28 for complete instructions)
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays CALIBRATION.
POWER OFF
From the working display access the menu by pressing and holding the
MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays POWER OFF. Press the MENU button (B).
Use the SAVE/ZERO button (C) to increase the number of minutes of
run time and the MENU button (B) to reduce them. Setting the timer to 0
will cause the unit to always remain on.
After adjusting the number, press and release the left button (A) to save
the adjustment. Use the SAVE/ZERO button (C) at this time to scroll to
another menu function.
Pressing the POWER/MUTE button (A) will return the instrument to the
working display.
20
USER MENU OPERATION
SET CLOCK
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays SET CLOCK.
Press and release the MENU button (B). The day will ash upon
entering the SET CLOCK option. Press and release the MENU button
(B) to change the current item. The SAVE/ZERO button (C) advances to
the next item. The clock is based on U.S. time and date settings using
a 24 hour clock.
After adjusting all numbers press and release the POWER/MUTE button
(A) to save the adjustment.
Use the SAVE/ZERO button (C) at this time to scroll to another menu
function in the USER MENU.
Pressing the POWER/MUTE button (A) will return the instrument to the
working display.
21
USER MENU OPERATION
SHOW A CALIBRATION LOG
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays SHOW CAL LOG.
Press the MENU button (B) and the display will show the last calibration
date.
Pressing any button will return the display to the user menu.
Pressing the POWER/MUTE button (A) will return the instrument to the
working display.
Note: The calibration log only shows information for the currently
selected gas type.
22
USER MENU OPERATION
SHOW A SESSION LOG
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays SHOW SES LOG.
Press the MENU button (B). Use the SAVE/ZERO button (C) to scroll
to the saved session you wish to review. SESSION 1 is the most recent
data saved.
Pressing the MENU button (B) will display the date and time of that
session. Pressing the MENU button (B) again will display the PK%
reading, if the PK% feature is available. Pressing the MENU button (B)
again will display the LEL% reading.
Press the POWER/MUTE button (A) to return to SESSION(#) and
pressing the SAVE/ZERO button (C) will allow you to scroll all previously
saved SESSIONS.
Pressing the POWER/MUTE button (A) 2 times will return the instrument
to the USER MENU. Pressing the POWER/MUTE button (A) once more
returns the instrument to the working display.
The number of stored session log saves is factory set at 6. It can store up
to 100 by changing a factory setting (contact SENSIT TECHNOLOGIES
for instructions).
23
TESTS AND CALIBRATION
BUMP TEST
From the working display access the menu by pressing and holding the
MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays BUMP TEST.
Prepare 50% LEL methane (or propane or pentane) calibration gas for
application to the instrument.
Apply calibration gas to the instrument sensor.
Press the MENU button (B). The reading must read 80% of calibrated
value within 30 seconds. The reading is on the left side and the timer is
on the right side of the display.
If the instrument passes, the display will read BUMP TEST PASSES, a
beep will sound and the unit display will automatically return to the user
menu.
If the instrument fails, the display will read BUMP TEST FAILED and a
beep will sound. Repeated bump test failure indicates possible need for
instrument repair. Contact SENSIT Technologies for instructions.
At the end of any bump test press the POWER/MUTE button (A) to
return to the working display.
From the working display access the menu by pressing and holding the
MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO button (C) until the bottom line
displays SMART CAL.
Place the instrument into the cradle provided on the left side of the SmartCal Calibration Station. Attach the tubing from the station to the instrument
sensor.
Press the MENU button (B). The display will show SMART CAL
Communicating. Select the test from the Smart-Cal Station to be
performed. At the end of the test the instrument will beep 3 times and
display PASS or FAIL.
Retry the test if necessary by pressing the proper button on the Smart-Cal
Station again.
Press and release the POWER/MUTE button (A) to return the working
display. Remove the tubing and return instrument to service or send
instrument to the proper place for repair per company procedures.
25
TESTS AND CALIBRATION
SMART-CAL
SHORTCUT TO ACCESS SMART-CAL:
Place the instrument into the cradle provided on the left side of the
Smart-Cal calibration Station.
Attach the tubing from the station to the instrument sensor.
While in the working display press the POWER/MUTE button (A) for 2-3
seconds and release.
The display will show SMART CAL Communicating. Perform all tests as
described in the SMART CAL section.
26
TESTS AND CALIBRATION
GAS TYPE
From the working display access the user menu by pressing and holding
the MENU button (B) until the top line of the display reads USER MENU.
Press and release the SAVE/ZERO BUTTON (C) until the bottom line
displays GAS TYPE.
Press the MENU BUTTON (B). Press Button (B) or Button (C) to change
between PEN (Pentane), NAT (Natural or Methane) or PRO (Propane)
as primary gas to be sensed. Press Button (A) to conrm selection is
made.
27
CALIBRATION
Calibration is the process of setting the readings of the sensors in the
instrument to equal the value of certied calibration gases.
NOTES:
Using calibration kits other than recommended by
SENSIT TECHNOLOGIES may cause inaccurate
readings.
Repairs are required if any sensor fails to
calibrate. Consult SENSIT TECHNOLOGIES for
details.
When calibrating, the numbers shown on the
display represent the numbers seen by the
microprocessor and should not be confused with
actual gas readings.
These readings will update every 5 seconds
during calibration.
28
CALIBRATION
COMBUSTIBLE GAS CALIBRATION PROCEDURE
(50%LEL METHANE, 50%LEL PROPANE OR 50%LEL PENTANE)
The calibration gas used for this procedure should match the Gas Type
selected for your instrument. Refer to Gas Type in the Menu section of
this manual.
Instruments set to methane will calibrate with 50% LEL (2.5% V/V)
methane/air. Instruments set to propane will calibrate with 50% LEL
(1.1% V/V) propane/air. Instruments set to pentane will calibrate with
50% LEL (0.75% V/V) pentane/air.
STEP 1 - Prior to calibration allow the instrument to operate for 5
minutes in a gas free environment. Manually zero the instrument by
press and holding the (C) button until the display shows AUTOZERO.
STEP 2 - Prepare the corresponding calibration gas (methane or
pentane), regulator and adapter. Turn off the tick rate before calibrating.
STEP 3 - From the working display access the USER MENU by pressing
and holding the (B) button until the top line of the display reads USER
MENU. Press and release the (C) button and the bottom line should
read CALIBRATION. Press and release the (B) button, the top line will
read CALIBRATION and the bottom line will read LEL 50%.
STEP 4 - Apply the appropriate calibration gas for your instruments set-
up and press the (B) button to start the automated calibration process.
If calibration is successful, the display will ash DATA SAVED before
automatically returning to the calibration menu. Pressing the (A) button
repeatedly will return the instrument to the working display. Remember
to disconnect and shut off the gas supply.
29
CALIBRATION
COMBUSTIBLE GAS CALIBRATION PROCEDURE
(50%LEL METHANE, 50%LEL PROPANE OR 50%LEL PENTANE)
(Continued)
If calibration is unsuccessful, the display will ash BAD CAL before
returning to the calibration menu. In the event of a BAD CAL, remove
the instrument from service and contact SENSIT Technologies for
assistance.
NOTE: Calibration will be based on the last successful calibration. The
calibration due date will not be updated until successful calibration
has occurred. Any instrument that does not calibrate requires service.
Contact SENSIT TECHNOLOGIES for details.
30
FACTORY ADjUSTABLE FEATURES
(Factory Only)
FEATURE
Session Saves
Alarm - LEL
PPM Display Option
Cal Due interval
Show Session Log*
Warm-up Time
Purge Time
LEL Resolution
RANGE
1-100
0-100%
1ppm or 10ppm
30, 45, 60, 90, 180, 360 Days
1-100
10-30 sec.
1-60 sec.
0.1% - 2%
DEFAULT
6
50%
10ppm
30 Days
6
30 sec.
0 sec.
0.1%
Peak Reading
*Can be disabled
N/A
Off
31
WARRANTY
Your SENSIT® HXG-3P is warranted to be free from defects in
materials and workmanship for a period of two years after purchase
(excluding calibration and batteries). If within the warranty period, your
instrument should become inoperative from such defects, the unit will
be repaired or replaced at our option. This warranty covers normal use
and does not cover damage which occurs in shipment or failure which
results from alteration, tampering, accident, misuse, abuse, neglect
or improper maintenance. Proof of purchase may be required before
warranty is rendered. Units out of warranty will be repaired for a service
charge. Internal repair or maintenance must be completed by a SENSIT
TECHNOLOGIES authorized technician. Violation will void warranty.
Units must be returned postpaid, insured and to the attention of the
Service Dept. for warranty or repair.
SENSIT Technologies
851 Transport Drive
Valparaiso, IN 46383