SEMACONNECT 19840917 Installation guide
ChargePro™!620$Charging$Station!
Installation
Guide
SemaConnect Inc.
175 Admiral Cochrane Dr, Suite 300
Annapolis MD 21401
www.semaconnect.com
Version 0.9D
WARNING
SemaConnect recommends that only a qualified electrical professional should
install or service electric vehicle charging station equipment.
This equipment requires a heavy load electrical connection. Before beginning work,
make certain all electrical power has been turned off, such that the electrical supply
wires are disconnected from all power sources. This may require that you contact your
electric utility to disconnect power to an existing load-center. SemaConnect will not
assume responsibility for property damage or personal injury resulting from wrong use
or inadequate safety measures in servicing this equipment.
HAZARDOUS VOLTAGE
CAN CAUSE SEVERE
INJURY
OR DEATH.
Turn off Main power before
installing or servicing this device.
3 | Page
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Install Equipment in Conformance with codes
This product must be installed in accordance with the National Electrical Code (NEC) or the Canadian Electrical Code (CEC) or any
applicable local code. Before installing the equipment do check with your local electrical authority. If you have any questions or
need assistance, contact a qualified electrical contractor.
Grounding instructions
The ChargePro™ 620 Charging Station is grounded using a dedicated grounding conductor that grounds the charging station to the
power distribution panel ground.
FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the manufacturer’s instruction manual, may cause harmful interference with radio communications.
Important: Any Changes or modifications to this product not authorized by SemaConnect, Inc., could affect the EMC compliance and
revoke your authority to operate this product.
Exposure to Radio Frequency Energy: The radiated power output of the Zigbee radio and cellular modem (optional) in this device is
below the FCC radio frequency exposure limits for uncontrolled equipment.
Safety and compliance
This document provides instructions to install the ChargePro™ 620 Charging Station and should not be used for any other product.
Before installing the ChargePro™ 620 Charging Station, you should review this manual carefully and consult with a licensed contractor,
licensed electrician and trained installation expert to ensure compliance with local building practices, climate conditions, safety standards,
and state and local codes. The ChargePro™ 620 Charging Station should be installed only by a licensed contractor and a licensed
electrician and in accordance with all local and national codes and standards. The ChargePro™ 620 Charging Station should be
inspected by a qualified installer prior to the initial use. Under no circumstances will compliance with the information in this manual relieve
the user of his/her responsibility to comply with all applicable codes or safety standards. This document describes the most commonlyused installation and mounting scenarios. If situations arise in which it is not possible to perform an installation following the procedures
provided in this document, contact SemaConnect. SemaConnect is not responsible for any damages that may occur resulting from
custom installations that are not described in this document.
No accuracy guarantee
Reasonable effort was made to ensure that the specifications and other information in this manual are accurate and complete at
the time of its publication. However, the specifications and other information in this manual are subject to change at any time
without prior notice.
Warranty information and disclaimer
Your use of, or modification to, the ChargePro™ 620 Charging Station in a manner in which the ChargePro™ 620 Charging
Station is not intended to be used or modified will void the limited warranty. Other than any such limited warranty, SemaConnect
products are provided “AS IS,” and SemaConnect and its distributors expressly disclaim all implied warranties, including any
warranty of design, merchantability, and fitness for a particular purposes and non-infringement, to the maximum extent permitted
by law.
Limitation of liability
IN NO EVENT SHALL SEMACONNECT, INC. OR ITS AUTHORIZED DISTRIBUTORS BE LIABLE FOR ANY INDIRECT,
INCIDENTAL, SPECIAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOST PROFITS,
LOST DATA, LOSS OF USE, COST OF COVER, OR LOSS OR DAMAGE TO THE CHARGEPRO™ 620 CHARGING STATION,
ARISING OUT OF OR RELATING TO THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF SEMACONNECT, INC. OR
ITS AUTHORIZED DISTRIBUTORS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Copyright and Trademarks
Copyright ©2010 SemaConnect, Inc. All rights reserved. This material is protected by the copyright laws of the United States and
other countries. It may not be modified, reproduced or distributed without the prior, express written consent of SemaConnect, Inc.
ChargePro™ 620 Charging Station is a trademark of SemaConnect, Inc. All other products or services mentioned are the
trademarks, service marks, registered trademarks or registered service marks of their respective owners.
!
! !
Chapter 2.Pedestal Mount
5 | Page
"#$%&!'(!)'*+&*+,!
Chapter(1.Introduction(__________________________________________________________(7!
Pre$installation,preparation, ___________________________________________________,7!
Wiring,color,code,____________________________________________________________,8!
Specifications,_______________________________________________________________,9!
Wiring,Information,__________________________________________________________,10!
Chapter(2.Pedestal(Mount(______________________________________________________(11!
Manufacturer,Supplied,Materials,for,Installation,_________________________________,11!
Installation,Overview,________________________________________________________,11!
Step,1,$,Check,boxes,for,correct,content, ________________________________________,12!
Step,2,–,Install,Anchor,Plate, __________________________________________________,14!
Step,3,$,Install,Pedestal,Unit, ________________________________ __________________,16!
Step,4,–,Attach,Cable,Rack,____________________________________________________,17!
Step,5,–,Install,the,Charging,Station,Head,Unit,___________________________________,18!
Chapter3.Wall(Mount( _________________________________________________________(21!
Manufacturer,Supplied,Materials,for,Installation,_________________________________,21!
Installation,Overview,________________________________________________________,21!
Step,1,$,Check,boxes,for,correct,content, ________________________________________,22!
Step,2,–,Pre$installation,preparation, ___________________________________________,25!
Step,3,$,Install,the,Wall/Pole,Mount,Bracket,_____________________________________,27!
Step,4,–,Attach,Cable,Rack,____________________________________________________,28!
Step,5,–,Install,the,Charging,Station,Head,Unit,___________________________________,29!
Chapter4.Pole(Mount(__________________________________________________________(31!
Manufacturer,Supplied,Materials,for,Installation,_________________________________,31!
Installation,Overview,________________________________________________________,31!
Step,1,$,Check,boxes,for,correct,content, ________________________________________,32!
Charging Station Installation Guide
Step,2,–,Pre$installation,preparation, ___________________________________________,35!
Step,3,$,Install,the,Wall/Pole,Mount,Bracket,_____________________________________,36!
Step,4,–,Attach,Cable,Rack,____________________________________________________,37!
Step,5,–,Install,the,Charging,Station,____________________________________________,38!
A.(Appendix( _________________________________________________________________(41!
Wall,Mount,Bracket,Dimension,________________________________________________,41!
Pedestal,mount,dimensions,(Front$view),________________________________________,42!
Bollard,mount,dimensions,(Side$view),__________________________________________,43!
Chapter 2.Pedestal Mount
7 | Page
Chapter(1.Introduction(
This document provides instructions for installing the ChargePro™ 620 Charging Station.
The ChargePro™ 620 Charging Station is shipped in two boxes.
! Box-1 – ChargePro™ 620 Charging Station Head Unit, Cable Rack and Cable Rack
screws
! Box-2 –
o If Pedestal Mount Configuration: Pedestal Unit, Anchor Plate and fasteners
o If Wall/Pole Mount Configuration: Wall/Pole Mount Bracket, Mounting
Template and fasteners
!
!
!
-.&/0*,+#%%#+0'*!1.&1#.#+0'*!
This guide assumes that the appropriate wiring, conduit and circuit protection is in place at the
installation site.
1
CHARGE PRO™ 620
CHARGING STATION
CHARGE PRO™ 620
MOUNTING ACCESSORIES
Charging Station Installation Guide
To assist in the process of preparing the installation site, carefully review the following:
! Wiring color code (Page 8)
! ChargePro™ 620 Charging Station technical specifications (Page 9)
! Wiring diagrams (Page 10)
! Wall/Pole Mounting Template (included in shipping container)
! Pedestal Unit Dimensions (Page 42 - 43)
Before installing the ChargePro™ 620 Charging Station, please review this entire document to
understand the required installation steps prior to beginning the process.
20.0*3!4'%'.!4'5&!
The illustrations and diagrams in this document reflect the Level-2 wiring color code. For Level1 wiring substitute the red wire with the white wire.
Strictly adhere to the wire color codes to ensure proper installation.
6&7&%/8!)9#.30*3!:+#+0'*!;8<=>?@!
Use 12 AWG wire minimum (10 AWG preferred) (ensure compliance with electrical codes).
COLOR CODE
BLACK
WHITE
GREEN
SERVICE
PHASE (L)
NEUTRAL
GROUND
6&7&%/<!)9#.30*3!:+#+0'*!;<A=>!'.!<=B>?@!
Use 10 AWG wire minimum (ensure compliance with electrical codes).
COLOR CODE
BLACK
RED
GREEN
SERVICE
PHASE A (L1)
PHASE B (L2)
GROUND
Chapter 2.Pedestal Mount
9 | Page
:1&40(04#+0'*,!
Power
Specs
AC Power Source
208/240V, center grounded, 60Hz supply
3-wire; Phase A, Phase B, ground (no neutral)
Power to Electric Vehicle
30A maximum, 7.2kW@240VAC
Branch Circuit Protector
2-pole, common trip, circuit breaker
Breaker rating125% of load (40A for 30A load)
Vehicle-to-Charger Connection
SAEJ1772 EV Connector via 18 ft Cable (supplied)
Energy Metering Accuracy
1% at 5 min intervals, 0.5% accuracy (optional)
Time-of-Use Metering
Charger support provided
Standby Power
5W
typical
Safety
Specs
Personnel Protection System
Charging Circuit Interrupting Device (CCID)
Trip Threshold 5 mA, CCID5 per UL2231-2
Automatic³Unplug´Detection
Charger output voltage
terminated
Remote notification via SMS or email(owner configured)
Codes and Standards Compliance
Listed to UL2231-1,-2 and UL2594
NEC Article 625 compliant
Network
Specs
Local Area Network
2.4GHz 802.15.4 dynamic mesh network
Wide Area Network
Commercial CDMA or GPRS cellular network
Network Communication Protocol
TCP/IP
Network Security
HTTPS;128-bit AES Encryption
Maximum Charging Station per LAN
128
Smart Card Reader
ISO15693 compliant
Charger Status Indicating
Displays
LED Array
270 deg visibility, multi-color visual status indication
LCD Screen
2 lines, 16 characters per line, backlit
Environmental
Specs
Outdoor Rated
NEMA 3 per NEMA 250-1997, IP44 per IEC 60529
Operating H
umidity
Upto 95% non-condensing
Operating Temperature
-30 deg C to +50 deg C ambient
Other S
pecs
Surge Protection
6kV@3,000A per UL 2231-2,Extraprotection optional
EMI Compliance
FCC Part15 Class A
Dimensions
18in high x 6 in wide x 6 in deep
Charging Station Installation Guide
20.0*3!C*('.D#+0'*!
Chapter 2.Pedestal Mount
11 | Page
)9#1+&.!<E-&5&,+#%!F'G*+!
This chapter covers the installation of the ChargePro™ 620
Charging Station using a Pedestal Unit.
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! The following items can be found in Box- 1
o ChargePro™ 620 Charging Station Head Unit
o Cable Rack and Cable Rack mounting screws (4ea)
! The following items can be found in Box- 2
o ChargePro™ 620 Charging Station Pedestal Unit
o Charging Station Anchor Plate
o Anchor Bolts
o Tamper- resistant screwdriver
C*,+#%%#+0'*!H7&.70&I!!
1. Check the boxes for correct content
2. Install the Anchor Plate
3. Install the Pedestal Unit
4. Attach the Cable Rack
5. Install the Charging Station Head Unit
The steps are further detailed in the remainder of this chapter.
2
Charging Station Installation Guide
!
:+&1!8!/!)9&4J!$'K&,!('.!4'..&4+!4'*+&*+!
The ChargePro™ 620 Charging Station shipping boxes contain:
Box-1 - Charging Station
! ChargePro™ 620 Charging Station Head Unit
! Cable Rack
! Cable Rack mounting screws (4ea)
Chapter 2.Pedestal Mount
13 | Page
Box-2 – Mounting Accessories
! ChargePro™ 620 Charging Station Pedestal Unit
! Head Unit mounting screws (4ea) with tamper-resistant screwdriver
! Pedestal Unit anchor bolts (4ea)
! Anchor Plate
!
!
Charging Station Installation Guide
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:0+&!:&%&4+0'*!
Select the location for the charging station. To mount the
charging station, first prepare a concrete pad such that it is
properly aligned to the parking space.
The concrete pad should be positioned such the distance
between the charging station and electric vehicle is sufficient to
minimize likelihood of damage (suggested min. 3 ft).
:0+&!-.&1#.#+0'*!
The Anchor Plate is 18 inches in height; therefore it is
recommended that the concrete pad is at least 24 inches in
depth (check local codes).
In preparation for the concrete pad, excavate to a depth of
24 inches, length 18 inches (recommended), width 18
inches (recommended). Trench for electrical conduit into
this hole (check local codes).
Prepare the Anchor Plate
To prepare the Anchor Plate for installation, run
conduit through the anchor as illustrated in the
diagram. The conduit should run either through
the side hole in the Anchor Plate post or through
the bottom of the post itself. The conduit should
extend 2.5ft above the anchor plate (check local
codes).
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