SEM 4140CLK, 5140P, 5140CLK User Manual

Page 1
Please read this manual carefull~ It will answer all your questions
regarding installation, operation and trouble-shooting.
IMPORTANT:
Be sure to adhere to all safety suggestions listed.
Read carefully before using.
THE WORLD LEADER IN DOCUMENT AND SENSITIVE WASTE DESTRUCTION
SOLUTIONS
WaJ _.W;. SHREDDERS. DISINTEGRATORS. SECURITY WASTE
5 Walkup Drive . Westboro, MA 01581
.-~~ . -
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READ CAREFULLY BEFORE USING
These Paper Shredders are designed for the in-office destruction of paper documents to an unidentified waste. Be sure to remove staples and paper clips from the materials to be destroyed. Proper care and use of your shredder will insure many years of trouble
free operation.
Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page No.
Installation and Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operation 3
Overloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DoorOpening/BagFulllndicator 4
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Using and Ordering Spare Parts 5
Optional Items Available. . . . . . . . . . . . . . . .". . . . . . . . . . . . . . . . . . . . . . . . . .5
Customer Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Operation 7
Housing Diagram and Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Cutting Head Diagrams and Parts Breakdown. . . . . . . . . . . . . . . . . . . . . .10-13
Drive Diagram and Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17
Electric Diagram and Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . .18-21
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Your new paper shredder incorporates powerful. heavy duty cutting mechanisms. Serious and permanent injury may result if proper precautions are not followed.
1. This equipment should never be operated by children or individuals untrained in or incapable of understanding the safety precautions!
2. Do not reach into the feed o~ning for any reason! Never insert fingers, hands, other extrematies or objects not meant to be shredded into the
feed openings!
3. Do not operate or come in close proximity to this equipment wearing long
hair, necktie, loose clothing or Jewelry, wnich may activate a photoelectric on/off switch and/or be puned Into the machine!
4 Maintenance or repair of this equipment should be perfonned only by
trained, authorized service personnel.
5. Always disconnect electric power (unplug) before removi"9 or opening the cover or other panel giving access to internal mechanisms.
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Open the cabinet door by lightly pulling on the upper right comer of the door. Pull the waste box for-
ward and out of the cabinet. Insert the plastic waste bag in the waste box folding the excess over.
Push the box in and close the door. Plug Shredder into 20 amp wall outlet.
These models can be operated by turning the switch in the back of the shredder on and by using the 'forward', 'stop', and 'reverse' touch type push buttons. Use these buttons when cleaning the cutter system or to clear a jam.
IMPORTANT: Materials other than common office paper may jam and/or damage the cutting unit. Paper clips and staples should be removed from material being destroyed, to prolong life and trouble­free operation of the cutting unit.
If too much paper is fed into the machine, it will switch off automatically. Following a brief pause, the machine will reverse automatically and the excess paper can be easily removed. Thin out the quanti­ty of paper before resuming shredding. If the cutting mechanism is frozen, do not attempt to run the shredder alternately in the forward and reverse modes until the clogged material is released. Call for service.
The motor is protected by a thermal overload device. Should the motor overheat, the thermal over­load unit will automatically stop the motor. Should this occur, wait a brief period of time and let the motor cool off.
For safety reasons, the shredder will not operate when the cabinet door is open. A red indicator light
on the control panel will alert the user if the door is ajar.
When the waste bag is full, the shredder will shut off automatically. A red indicator light on the control
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panel will alert the user that it is time to change the waste bag.
LUBRICATION
IMPORTANT: To prevent jamming and/or clogging the shredder, it is necessary to frequently lubricate the cutting unit and run it in reverse. For continuous shredding, the unit should be lubricated every 15 minutes.
Alternately run the machine forward and then in reverse several times to clean the cutting unit. Squirt the
SEM shred oil directly onto a piece of paper in a figure 8 motion, then feed into machine. Then run it in reverse. This avoids getting oil into the optics. Too much oil is better than not enough. You are again ready to start shredding.
Two to three preventative maintenance calls per year are recommended. Only authorized service person­nel should be allowed to service the shredder.
IMPORTANT: Always unplug the shredder before performing any maintenance. If shredding capacity drops or the machine jams easily, clean and lubricate the cutting system as outlined in the "Lubrication" section of
this manual.
4140CLK
up to 11 Sheets 1/32" x 1/2" 16" 20 FPM 1-1/4HP
5140CLK
up to 14 Sheets 1/32" x 7/16" 16" 30 FPM
2.2 HP
5140P
up to 35 Sheets 5/16" x 1-7/8" 16"
40 FPM
2.2 HP
Shred Capacity: Shred Size: Throat Width:
Speed: Horsepower:
Dimensions (H x W x D):
Weight: Power:
41 "x23"x20" 285 Ibs.
115/1/60
41 "x22-5/8"x20-3/8"
195 Ibs. 115/1/60
41 "x23-3/4"x21-1/2" 209 Ibs.
115/1/60
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. Only use original SEM spare part replacements
. We guarantee their quality and functional reliability
Warranty claims on parts and/or service must be approved by SEMis Customer Service Manager
HINTS FOR ORDERING SPARE PARTS
The spare parts shown on the following pages have part numbers. This spare parts list shhows the following information with respect to the spare parts to be ordered.
. Part No.
. Designation
. Quantity
. Dimensions
. Item No.
In order to aviod errorss and the delivery of wrong parts, each parts order should contain the
following information. . Machine Type and Serial No. (See nameplate)
. Part No. and designation of desired spare parts . Quantity of desired spare parts . Desired mode of shipment (e.g. post, freight, express) . Full billing & shipping addresses, including contact person & telephone
OPTIONAL ITEMS AVAILABLE
Replacement Plastic Waste Bags Part No. 639SB140 Shredder Lubricating Oil, Case of 8 pints, Part No. 64901L8 Shredder Lubricating Oil, Case of 16 pints, Part No. 64901L 16 Shredder Lubrication Oil, Case of 8 400z bottles Part No. 6490ILCLK (Used w/CLK Models)
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To order spare parts or optional items you may contact the Authorized Service Rep. for your area, or SEM's Customer Service Dept. directly at the following address:
Security Engineered Machinery P. O. Box 1045
Westboro, MA 01581
Tel: 800-225-9293 Fax: 508-366-6814 Website: Commerical www.semshred.com
Govern ment www.fedshred.com
Email: info@semshred.com
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Please Read and Observe the Operating and Safety Instructions
The machine is designed for shredding smooth sheets of papers. Automatic operation with manual feeding of paper.
For carrying the machine, use handle rod (12).
The handle rod is located at the left of the substructure. This plug-in unit is ready for operation,
Details on the nameplate (9) - Voltage "V', Frequency "Hz", Current consumption "A" - must be in
accordance with the mains supply. Connect the machine to power.
If the green LED (3) illuminates the machine is ready for operation. Feed paper into the middle of the paper insert (1).
After shredding the machine switches off.
When paper jams in the paper feeder (1):
- Remove paper
- Feed small amount of paper.
Indicator (6) illuminates - waste receptacle (13) is full.
- Open door
- Press down cut waste into the receptacle. - Pullout receptacle and empty. Door switch indicator (7) illuminates - door is open
- Close the door
NOTE:
- Machine is only ready for operation when the door is closed.
- Regularly check the function of the door switch.
If the door is opened, the machine will immediately shut down.
Problem: Start switch (4) doesn't function and green LED (3) does
not illuminate.
Remedy: Wait approx. 15 to 20 minutes for motor thermal overload
to reset. Problem: Machine does not automatically switch off. Remedy: Clean LED (1) with a brush.
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DIAGRAMS
&
PART NUMBERS
Page 10
Page 11
Qty.
1 4 8
1
1
1
1
12
3
1
1
1
1
1 2
12
1 2
1 2 2
1
1
1
4 4
1 1
4 2
1
3
1 1 1 1 1
2
1
3 2
1 1
2 1 4 1 1 1
1 4 2 2
1 2 2
Item
1 2
3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19
20 21 25 26 27 28 29 30 31 32 33 34 35 36 37 38
39 41 42 43 44 46 47 48 49 51 52 53 54 55 56 57 58 59
60 61 62
Part No.
SE31532004-17 SE044260016 SE042084361 SE041654305 SE04189 0039 SE042302216 SE042151010 SE041890030 SE044453224 SE31532003 SE044390020 SE41462015
SE41536001 639S8140 SE41532001 SE041890033 SE4141 0001 SE047580013 SE044460012 SE041890021 SE041890034 SE147520733 SE41534011 SE41374019 SE042302209 SE041863608 SE41381 029 SE31412004 SE04890003 SE04134031 0 SE31412006 SE04134031 0 SE41374012 SE31534005 SE31534008
SE41381030 SE31412005 SE42507039 SE31532003 SE041890021 SE41381 036 SE41413021 SE31531001 SE044117544 SEX9003287 SE41533031 SE41534015 SE041890029
SEX2201205 SEX9002984 SE042080624 SE041201358 SE042342275 SE31534006
SE041890041 SE040890011
Remark incl./door
M5 M5x30 M4x20
M3.5x15
before serial #153.004999 1 DO/box M4x14
d=25x1x774
M3x25 M4x15
M2.9x13 right
right M4x16
M4x8
M4x8
left left
M3x25
after serial #153.005000
after serial #153.005000
after serial #153.005000 after serial #153.005000 after serial #153.005000 M8 M8x40
Designation
before serial #153.004999 before serial #153.004999 before serial #153.004999
cabinet caster nut screw wood screw washer rubber mount wood screw
hinge door
door handle door angle collection bin waste bag cabinet support wood screw lifting tube hole plug
cover support wood screw wood screw on/off switch
plate pushbutton mounting plate
washer screw top cover hinge top cover hinge mount screw screw
angle screw
pushbutton backing plate pushbutton PC-board
pushbutton cover top cover hinge top cover hinge mount
spacer front grate
wood screw vent seal top cover
plastic grommet safety label
mount mounting plate
wood screw casing
door open switch nut screw washer door open switch
screw screw
Page 12
Page 13
Qty.
4
510
1
Remark
Part No.
SE41533004 SE41533022 SE31533004 SE41533010 SE41533008 SE042462120 SE042080627 SE31533016 SE41404027 SE41533009 SE043264021
SE31533011
Item
.8 x12 mm
2 3 4 5 6
7 10 15 16
17
richt
1 6 8 8
1
Designation
deflector shaft deflector bag full flap end plate
bearing plate washer
nut
M10
1
1 1
18
cover plate
seal end plate left key M8x7x40 long cutter shaft w/deflectors must
be purchased w/Pos #20 key M8x7x22 short cutter shaft w/deflectors
must be purchased w/Pos #18 optic holder washer
screw M3x5 motor support washer nut
threaded shaft threaded shaft washer washer
SE043264019 SE31533012
19
20
1
1 2 2
1 8
16
2 2 4 4
21 22 23 30 31 32 33 34 35 36
SE41584001 SE042342256 SE041340302 SE41534001 SE042342275 SE042080624 SE041601458 SE041601460 SE042462116 SE042462116
same as Pos # 9 M8 same as Pos # 8
right M8x60
left M8x80
11
Page 14
Page 15
Item
1 2 3 4 5 6 7
10 15 16 17 18
Part No.
SE41533004 SE41533015 SE31533004 SE41533010 SE41533008 SE042462120 SE042080627 SE31533012 SE41404027 SE41533009 SE043264021
SE31533009
Designation Remark
Qty.
4
102
1
1 6 8 8
1
1
1
1
1
3.8x48 mm
right
M10
left M8x7x40
19 20
SE043264019
SE31533007
M8x7x22
1
1
21 22 23 31 32
36 40 41
SE41584001 SE042342256 SE041340302 SE042342275 SE042080624
SE042021 02 SE41534017 SE041131354
1 2 2 8
16
4
1
8
M3x5 Same as Pos #9 M8 same as Pos #8
M8x20
13
deflector shaft
deflector bag full flap end plate
bearing plate
washer
nut
cover plate seal end plate
key
long cutter shaft w/deflector must be purchased w/Pos #20
key short cutter shaft w/deflectors
must be purchased w/Pos #18 optic holder
washer
screw
washer
nut
washer
motor support
screw
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14
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Qty.
1
1 2 2
1 2 2
1
1
1 8
4 4 4
1
1
1
1 3
1
4 8 4 4 4
1 1 1
1 1 1
2 2
1 1
2
1 1
Item
1
2 3 4 5 6 7 8 9
10
11 12 13 14 16 17 18 19
20 25 26 27 28 29 30 31 34 35 36
37 38 39 40
41 42 43 44 47
50 51 52
Part No.
SE41533011
SE41413021 SE41530007 SE041382704 SE31534010 SE04208061 0 SE0424021 02 SE41534010 SE041380313 SE31534016 SE041142720 SE046030016 SE042392287 SE042552133 SE047590004 SE047590005 SE047590006 SE047590007 SE041382715 SE9003755 SE041131359 SE042080624 SE042302325 SE042402116 SE042462116 SE41703013 SE41534019
SE41533007 SE41533032 SE41533000 SE041380313 SE041340302 SE042342256 SE41584001 SE047680035 SE041142722 SE31533021 SE042552160
SE9004393 SE041382708 SE042302213
Remark
M3x16 bag full sensor M4
M4x12
M5x10
z=23 z=39 z=23
Designation
cover plate seal distance shim screw bag full switch nut
washer
bag full switch actuator screw switch mount screw ball bearing
spacer 0 ring
Groin Cover Cover Plate Screw Motor Screw
Nut washer spring tooth disc fuse
ring chain
toothed wheel chain wheel toothed wheel lens screw countersunk scew
washer
support capacitor
screw cutting head
locking ring interference filter
lens screw
washer
15
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Page 19
Qty.
1
1 2 2 1 2 2
1
1 1 8 4 4 4 5 5 1 1 2 2 2 1 2 2 1 3 1
4 2
1 1 1 1 1 1
2
1 1 1
2 2 1 2 1 1 1 1 1
Item
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 26 27 29 30 31 32
32
33
33
34 35 36 37 38
39 40 41 42 43 44 44
44
45 46 47
Part No.
SE41533011 SE41413021 SE41530001 SE041382704 SE31534010 SE04208061 0 SE0424021 02 SE41534010 SE041380313 SE31534016
SE041142720 SE046030016 SE042392287 SE042552133 SE042080624 SE042342275 SE41374009 SE41374017 SE042302213 SE04138031 0 SE41434013 SE31374010 SE0424621 06 SE041380342 SE41374018 SE041380311 SE14751 0057 SE042342275 SE041131358
SE41534004 SE41534007 SE042552127 SE41534002 SE41534003 SE41533007 SE41533005 SE41533006 SE041380313 SE41584001 SE042342256 SE041340302
SE047680036 SE041142722 SE31533002 SE31533003 SE1201106 SE31484001 SE041201356 SE042552160
Remark
M3x16 bag full sensor M4
M4x12
M5x10
M8
before serial # 153.004999
before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 before serial # 153.004999 M4x8
M8x35 before serial # 6081122
after serial # 6081122
after serial # 6081122 before serial # 6081122 long z=23
z=23 M4x12
M3x15 80UF
Designation
cover plate seal distance shim screw bag full switch nut washer bag full switch actuator screw switch mount screw ball bearing
spacer 0 ring
nut washer speed detector mount threaded plate washer screw distance ring speed detector washer screw M3x12 threaded plate screw motor w/gear box washer screw sprocket z=16 sprocket z=13 0 ring chain chain
timing gear sprocket timing gear
screw optic holder washer screw
capacitor hexagon screw
cutting head complete cutting head complete cutting head complete speed detector magnet screw M8x30 0 ring
5140P 5140C before sn 6081122 5140C after sn 6081122
before serial # 153.004999
before serial # 153.004999
.7
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Page 21
before serial #153.004999
Qty.
1 1
1 2 6
1
1
1
1
1
1 4 2
1
1
1
1 2 2
1
1
1
Remark
Item
1 3 4 5 6
11 12 13 14 15 16 17
19 21 22 23 24 25 26 27 28 30
Part No.
SE41534000 SE041380316 SE31534009 SE041142722 SE042302216 SE30105314 SE31534007 SE301 05280 SE31534004 SE047600020 SE047600049 SE047630020 SE147521 025 SE047600042 SE047600005 SE047600043 SE301 04622 SE147560109 SE147560108 SE147560154 SE147560153
SE30105337
M4x10
M5x16
8MA
11Q-125V
2A
11o-125V
Designation
cover screw electrical housing screw
washer
cable optics
cable PC-board
fuse
cover circuit board standoff
contactor fuse holder fuse fuse lock
cable awg 16-
pin connector 2-pole
pin connector 2-pole
pin connector 6-pole
pin connector 6-pole
power cord 14 awg
19
Page 22
Page 23
after serial #153.005000
Remark
Qty.
Item
1 2 3 4 5 6
10
11 12 15 16
17
Part No. SE31534024 SE041382708 SE0424021 02
SE041142721 SE042302219 SE044720003 SE047600042 SE047600043 SE047600005 SEX9002194 SE047540092 SE31534007 SE31534022 SE047600020 SE047600049 SE047630022 SE147521 025 SE147521 055 SE047680013 SE30105358
M4x16
4
4 2 2
1
M5x12
1 1
3
2A
1 1 1
1 4 2
1
1
1
20 22 24 25 30 33 34
42
8MA
Designation
electrical housing screw washer screw washer
plate: before opening cover fuse holder fuse lock fuse
grommet wire tie
optics
PC-board fuse
cap circuit board standoff
contactor contactor
capacitor power cord 14 awg
1QO-125V
100-125V
21
Page 24
Automatic Oiler
Disi nteg rators/l nd ustrial
Shredders
Recycling Collection
Containers and Specialty Waste
Receptacles
For detailed products information including all
application and specifications contact
Customer Service at 1-800-225-9293
or via the web
Government W"W'W.fedshred.com or
Commercial W"W'W.semshred.com
THE WORLD LEADER IN DOCUMENT AND SENSITIVE WASTE DESTRUCTION
SOLUTIONS
.. aJ .. , r, . SHREDDERS. DISINTEGRATORS. SECURITY WASTE
~~~j !iI CONTAINERS. DEGAUSSERS
5 Walkup Drive . Westboro, MA 01581
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