SEM 0201 OMD Operational & Maintenance Manual

Page 1
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Security Engineered Machinery Co., Inc
OPERATIONAL & MAINTENANCE MANUAL
REV: 1
Security Engineered Machinery Co., Inc
NATIONWIDE SERVICE
Email: Service@SEMSHRED.COM
Phone Toll Free 1(800)225-9293
Fax: 1(508)836-4154
Website: WWW.SEMSHRED.com
Page 2
***IMPORTANT SAFETY PROCEDURES***
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Your new CD/DVD shredder incorporates powerful, heavy duty cutting mechanisms, serious and permanent injury may result if proper precautions are not followed.
1. This equipment should never be operated by children or individuals that are untrained or incapable of understanding these safety precautions!
2. Do not reach into the feed opening for any reason! Never insert fingers, hands, other extremities, or objects not meant to be shredded into the feed opening!
3. Do not operate or come in close proximity to this equipment wearing long hair, necktie, loose clothing, or jewelry which may activate a photoelectric on/off switch and/or be pulled into the shredder.
4. Maintenance or repair of this equipment should be performed only be trained, authorized service personnel.
5. Always disconnect electrical power (unplug) before removing or opening the cover or other panels providing access to internal mechanisms.
SPECIFICATIONS
Shred Size 2.2 mm x 4 mm Dimensions 40.25”H x 21.5”W x 23.25”D Weight 260 lbs. Cutting Power up to 1600 pieces/hr. CD’s or DVDs * IMPORTANT see below
*Important: This machine is to be used for CD’s or DVDs only, not paper. If used for paper warranty may be voided.
Note: For 115V/1/60Hz units a 20 amp line is required. For best results this line should not be more than 50 feet from the circuit breaker panel.
For NATIONWIDE SERVICE Call 1(800)225-9293
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Table of Contents
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READ CAREFULLY BEFORE USING
Proper care of your new CD/DVD shredder will ensure many years of trouble free operation, with minimum of maintenance or repair.
IMPORTANT: Please note that all packaging should be retained by the customer for (30) days from the time of receipt. In the event that this unit needs to be sent back for replacement or repair this packaging will be required to do so. Should the packaging have been discarded before the (30) day requested period, packaging costs will be incurred by the customer.
Contents Page No.
Safety Procedures…………………………………………………………………………………………..2 Table of Contents…………………………………………………………………………………………..3 Safety Precautions………………………………………………………………………………………..4-6
Installation and Set-up………….…………………………………………………………………..............7
Operation and Feeding …………………………………………………………………………….…....8-11
Troubleshooting.…………………………………..…………………………………………………...12-15
Accessories..............……………………………………………………………………………………….16
Technical Information……………………………………………………………………………………..17 Spare Parts List ………………………………………………………………………………………...18-23 Wiring Diagram………………………………………………………………………………………...24-26 Warranty Information……………………………………………………………………………………...27
Additional SEM Products……………………………………………………………………………........28
Customer Service
Security Engineered Machinery Co., Inc. PO Box 1045 5 Walkup Drive Westboro, MA 01581 Tel: 800-225-9293 Fax: 508-366-6814 Website: www.semshred.com E-mail: info@semshred.com
Order On-line:
GSA Customers: www.fedshred.com Commercial Customers: www.semshred.com
IMPORTANT
Two to three preventive maintenance calls per year are recommended Only authorized SEM service personnel should be allowed to service the shredder.
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SAFETY PRECAUTIONS
The door must be closed when operating the
shredder.
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Ensure free access to mains.
Automatic standby that switches off after 1 hour; green LED control light is off.
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SAFETY PRECATIONS Cont…
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Remove plug before cleaning the machine.
Do not operate the machine without the safety flap (A).
ON/OFF! Quick stop’! Open the door!
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SAFETY PRECATIONS Cont…
Destroyed CD/DVD material must not be emptied
onto the floor. Danger of slipping!
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INSTALLATION
Insert the plastic bag in the container.
Bag #638ASB0201. If not used static will affect
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Installing the oiler:
• Take the oiler holder out of the cabinet and
hook it into the side of the cabinet (A).
• Remove the lid from the oil bottle (B)
• Put the oil tube into the oil bottle and screw on (C)
• Click the tube into the connection (D)
Note: Must use SEM proprietary Anti Static
machines performance and may void warranty.
Close the door; Plug into wall socket.
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OPERATION
When Using for the first time the oil pump starts automatically:
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When the oil bottle (B) is changed:
•Press the rocker switch “R” until the red LED (A) no longer blinks red.
Flashing LED (A):
•Cutting shafts are automatically oiled.
Warning:
A
Materials other than CD’s or DVDs may jam and /or damage the cutting unit. Shredding Paper may void Warranty. NO PAPER!
o
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OPERATION Cont….
A
B
C
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•Press the rocker switch (1.): green light is on, The machine is now ready for operation.
•Machine starts automatically when CD/DVD is inserted. (Note: The machine will automatically switch off after one hour and the green LED control light will turn off.)
•When the machine is switched off continuous operation can be switched on. Press or hold until the machine starts. To switch off the continuous operation press or
hold or “R”
Note: Feed one CD or DVD at a time only,
through small slot only as shown in (2.)
LED shows red (A).
Stops automatically if too many CD/DVDs are
inserted.
LED shows yellow (B).
Maximum CD/DVDs capacity during shredding process.
LED Shows green (C).
Normal CD/DVDs capacity during shredding process.
Important: Between CD/DVDs insertion allow the machine to return to the LED green light. (C) If you insert CD/DVDs while the LED yellow light (B) is lit you may cause a jam, (See page 11 for jams).
Stops automatically when no further CD/DVDs are
inserted.
By continuous operation press or “R” switch off.
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OPERATION Cont….
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Stops automatically when door is opened symbols and flash alternatively.
Stops automatically when plastic bag is full. Enough (half full, because of weight, otherwise it is too heavy to be transported) The “bag full” indicator lights.
Stops automatically if too many CD/DVDs are inserted. Automatic reverse if CD/DVDs jam. (Symbol “ON/OFF” flashes).
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OPERATION Cont….
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If required: (Jam)
Open the safety flap (1.) Remove CD/DVD (2.) Reset by pressing the rocker switch . Re-feed the CD/DVD.
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TROUBLESHOOTING
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Machine will not start.
Is the machine plugged in?
Is the rocker switch pressed? Is the green light rocker switch ON? (1)
Feed only one CD/DVD at a time into the opening (2).
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TROUBLESHOOTING Cont….
(photo cell) (A)
Is the container half full?
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Feed the CD/DVD into the center of the feed opening.
Is the door open?
Note: Container will not fill all the way this is a factory setting. If filled completely then container would be to heavy.
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TROUBLESHOOTING Cont….
Machine will not stop.
Unplug from the main. Clean the photo cell (A) with a small brush or Q-tip with isopropyl
(rubbing alcohol)
By continuous operation press or “R” switch off.
Machine stops.
Symbols and “R” flash alternatively.
Overload protection. Cooling down period
approximately 10-15 minutes.
• Symbol lights green, machine is ready for operation.
half full.
Remove container (A)
Container “indicator illuminates but bag is not
• Clean the level sensor with a brush (B) or
Q-tip with isopropyl (rubbing alcohol)
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TROUBLESHOOTING Cont….
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SEM
"Service"
None of the above mentioned methods helped To solve the problem: Contact our Customer Service at 1(800)225-9293
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ACCESSSORIES
Environmentally friendly oil (4 gallons) Part # 647OILHV
Proprietary Anti-Static
Plastic Bags (50 pieces) Part # 638ASB0201
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TECHNICAL INFORMATION
(
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I.T.E.
Listed
802
0
For NATIONWIDE SERVICE Call 1(800)225-9293
Do not shred paper clips. Do not destroy Paper.
This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 98/37/EG, 2006/95/EG and 2004/108/EG. Since 1/29/09 will be replaced by 2006/42/EG from12/29/2009
Sound Level Information:
The sound level at the work place is less than the ISO 7779 standard’ maximum permissible level of<70 db (A).
The exact technical specifications can be found on the technical specifications sticker on the machine.
To claim under guarantee, the machine must still carry its original identification label.
Subject to alterations without notice.
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Wiring Diagram
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Page 27
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SEM PRODUCT WARRANTY
SEM warrants, for a period of time listed below from date of shipment, that product will be free from defects in material and workmanship when used under normal operating conditions. Excluded from warranty coverage are normal wear items and electrical components. These items include and are not limited to Knives, Cutters, Belts, Chains, Switches, PC Boards, Optics and other electrical contactors. These items are not included for consideration unless the components are deemed defective. Any purchased part used in the assembly of a SEM System will carry the manufacturer’s original warranty for the original SEM customer. Warranty does not cover damages by freight handlers, misuse, neglect, acts of nature, unauthorized modifications or the use of other than the factory SEM components.
WARRANTY TIME PERIOD
New Disintegrator System
Disintegrators Waste Collection System and Accessories
Lifetime parts, 90 days labor 1 Year parts, 90 days labor
Remanufactured Disintegrator System
Disintegrator Waste Collection System and Accessories
3 Years parts, 90 days labor 1 Year parts, 90 days labor
Reconditioned Disintegrator System
Shredder Units ~ New & Demo
Disintegrator Waste Collection System and Accessories
High Security Cross-Cut Executive Deskside*(i.e. 1324 Series) All other shredder units Automatic Oilers
1 Year parts, 30 days labor 6 months parts, 30 days labor
1 Year parts, 90 days labor, 1 Year cutting head 1 Year parts, 1 Year SEM factory labor 3 Years parts, 90 days labor, 6 Years cutting head 1 Year parts, 90 days labor
Reconditioned Shredders
All Units
Fixed Magnet Degaussers
1 Year parts, 30 days labor
     
Model P3 Series5 Year parts, 90 days labor
1 Year parts, 90 days labor
Model P2V
All other models
CD Declassifiers and IT Data Erasers
*All warranty labor will be performed at SEM factory, Westboro, MA
All units
Hard Drive Crusher
Model 0101 Sledgehammer
Hard Drive Shredder
Model 0301 Jackhammer
WARRANTY PARTS RETURN
2 Year parts, 90 days labor
1 Year parts, 30 days labor
1 Year parts, 90 days labor
2 Year parts, 90 days labor
Warranty is conditional on notification to SEM’s Customer Service Department by calling (800)225-9293. All materials being returned for warranty credit must have the requested Return Goods Authorization number from the Customer Service Department, and must be returned within 30 days after the discovery of the defect. All shipping costs on returned material must be prepaid by the customer. Cartons must be marked on the outside with the RGA number and “Warranty Parts”. For executive model shredders, SEM, at our discretion reserves the right to repair or replace unit covered under warranty. Warranty: March, 2009
27
Page 28
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Security Engineered Machinery Co., Inc.
Product Information
Paper Shredders
Disintegrators
Degausser
Paper Shredders • Disintegrators • Security Containers • Optical Media Declassifiers
Paper Shredders, Disintegrators/Industrial Shredders
Contract Number: GS-02F-0111P
Contract Period: October 1, 2006 to September 30, 2011 C3615 Shredders C3615 Accessories/Attachments for Shredders and
Disintegrators
C3615 Spare Parts for Shredders and Disintegrators
C3615 Disintegrators C3615 Remanufactured Disintegrators
Information Technology
Contract Number: GS-35F-0297J
Contract Period: March 17, 1999 to May 15, 2009 132-8 Purchase of Equipment, FSC Class 7010, (IT) 132-12 Maintenance, Repair Service/Spare Parts, FPDS
Code J070
Hard Drive Shredders Hard Drive Crushing
Shredding / Destruction Services
For detailed product information including all application and specifications,
contact our Customer Service Department at 1-800-225-9293 or visit us on line
www.semshred.com for commercial customers and www.fedshred.com for
at
government customer.
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