Selectronic Australia LD350-24 Operating Manual

LD350-24 Volt Owners Manual
LD350-24 Operating Manual
Serial No _____________________________ Purchase Date ______________
Note - Your 2 Year Warranty can only be valid once your warranty card is completed and returned to Selectronic Australia
USTRALIA
ELECTRONIC
A
S
Contents Page No.
Introduction 1 Warranty Card 1 Installation 1 Batteries and Connections 4 Getting Started Quickly 6 Parts Identification 6 Operation 7 STATUS Indicators 7 Demand Start Setting 9 Low Voltage Shutdown Setting 10 Maintenance 11 Inverter 11 Batteries 11 Handy Hint 12 Radio Frequency Interference 13 Fault Finding 14 Product Warranty Conditions 15 Specifications 16 Selectronic Service Network Back Cover
Legend for Symbols
Warnings and
electrician’s notes
Hints and Pointers
Examples
Large amounts of DC current can be drawn by your LD350-24, care must be taken.
Introduction
Thank you for choosing to purchase the Selectronic LD350-24 TRUE SINE WAVE inverter. Many hours of Research and Development have gone into the LD350-24 to ensure this inverter provides you with many years of reliable service
Fixed Installation
All fixed installation battery connections must be securely bolted, using stainless steel nuts and bolts. To protect the connection from corrosion smear a small amount of Vaseline or similar over the joint. Never place batteries directly onto a concrete floor, place timber or similar material beneath the batteries.
Warranty Card
It is imperative that you complete your warranty card NOW. Your LD350­24 is covered by a TWO-year warranty; this warranty is in addition to your rights under the trade practices act of your state or territory.
LD350-24
Inverter
Battery Bank
*System Fuse
To Load
Returning you completed warranty card will enable us to register your warranty and avoid any possible delays should service be required. If you have any comments about our product that will not fit on the warranty card please feel free to drop us a line. Yes, constructive criticism will also be welcome.
Installation
200mm
200mm200mm LD350-24 Inverter
Front
200mm
LD350-24 Inverter
* A system fuse (of at least 20 Amps) should be placed before the battery. An HRC motor start type is recommended. (See your system designer for details).
Warning
As a matter of safety, Selectronic strongly recommend that all fixed installations be designed and installed by appropriately qualified person. The Solar Energy Industries Association in your state or territory can provi de na me s of accredit ed system designers and installers.
All AC wiring MUST be carried out by an accredited electrician a nd must co nform to AS3000 and/or any relevant local standards.
The output voltage from an inverter is as lethal as mains electricity.
Electrician’s Note
All earth’s AC and DC should be bonded
RFI/Lightning Earth stake should be within 3m of the inverter
Please leave a clearance of 200mm on all sides and top of the Inverter.
The LD350-24 is suitable for connection to MEN wiring
The LD350-24 must be installed in a dry, cool, dust-free environment.
Any AC changeover switch must be a ‘break before make’ type
It is recommended that the inverter be placed as far from any radio receivers as possible.
LD350-24 Manual Selectronic Australia
1
LD350-24 Manual Selectronic Australia
2
Portable Use Batteries and Connections
By using optional battery clips, the LD350-24 can be connected directly to a vehicle battery. When using Alligator clips ensure they have a tight grip around the battery post. Wherever possible battery connections should be bolted. If connecting the LD350-24 through a cigarette lighter socket the maximum power output of the LD350-24 will be severely
restricted, this
practice should be avoided. Check with your supplier or installer if you are unsure.
Batteries are the key to maximum performance from your LD350-24, if a battery is too small or not fully charged it may result in de-rated performance from your LD350-24.
Battery ratings
Batteries can be rated in one of two ways:
1. CCA = Cold Cranking Ability. This is the am ount of power or current that
a battery can deliver for a short period, typically a few seconds. This how a car battery would normally be rated.
Do not use alligator clips in a moving vehicle
Auxiliary Battery
Earth (to chassis)
LD350-24 Inverter
Earth (to chassis)
Isolator
Vehicle Alternator
2. Ah = Ampere Hours. This is the maximum amount of energy that can be
stored in a battery; this figure will generally be stated at a particular hour rate. This is how a deep cycle or storage battery would normally be rated.
Start Battery
By incorporating an auxiliary battery in the manner above, the starting battery should remain charged for vehicle starting (see your auto electrician).
The LD350-24 has sufficient battery cable length to allow it to sit underneath the vehicle whilst in use. If the ground is wet, place the LD350-24 on a waterproof liner.
LD350-24 Manual Selectronic Australia
4
100Ah @100hr, this means that when this battery is discharged over a period of 100 hours, the battery has a capacity of 100Ah. This in theory means 1 Amp for 100 hours, although this would in practice result in a totally discharged battery that may not then recover.
To achieve maximum performance from your LD350-24 you must have a battery capable of delivering 75 Amps for a short period whilst maintaining at least 21.0 volts. To increase the capacity of your battery you may need to join more than one battery together.
Where batteries are joined
in series, add the voltage of each battery.
The capacity will equal the capacity of the smallest battery. 2 x 12 Volt 150 Ah batteries connected in series would have a total capacity of 24 Volts – 150 Ah.
LD350-24 Manual Selectronic Australia
3
Where batteries are joined in parallel, add the capacities together, the voltage will remain the same as each batteries voltage.
Getting Started Quickly
2 x 24Volt 150 Ah batteries connected in parallel would have a capacity of 24 Volts – 300 Ah.
Only use identical batteries when joining batteries together.
How long will my battery last
To work out how long your battery will last follow this basic guide.
This guide presumes commencing with a fully charged battery. Take the total rating of the appliance being run 1 light globe 25watts 1 20 inch TV 67watts 1 VCR 30watts Total load =122watts
Divide this figure (122) by 20 to know the approximate DC current draw
=6.1Amps
To convert this to Ampere-hours, multiply by the number of hours used -
Say 1 hour =6.1Ah So if we have a 150Ah battery, then with the above example we should have 150 minus 6.1 = 143.9 Ah remaining in the battery.
As a general guide never discharge a battery below 50%. The deeper a battery is discharged on a regular basis, the less life you can expect from the battery. The Ah rating of a battery will also be reduced if the drain current is greater than the rated discharge current. See your battery specifications for full details.
If you want to get powered up quickly here are the 11 simple steps.
1. Familiarise yourself with the details in the first 6 pages on this m anual.
2. Unpack the LD350-24 from the packaging.
3. Check unit for any damage that may have resulted during transport, if any
damage is evident report this to your supplier immediately.
4. Make sure the LD350-24 ON/OFF switch (12) is in the off position.
5. Connect battery positive wire (red) (10) to battery positive or battery fuse.
6. Connect battery neg. wire (black) (11) to battery negative or battery fuse.
7. Plug a 230 - 240V appliance into inverter front power point (8) but do not
switch on.
8. Turn ON/OFF switch (12) to ON.
9. After 3 seconds LED (1) will begin to flash. If no LEDs light, check for
correct connection to battery.
10. Turn power point (8) on
11. You’re away.
LD350-24 Parts Identification
LED (1) LED (2) LED (3) LED (4)
ON/OFF Switch (12)
LED (5)
Mode Button (7)
(8) Power Point/GPO Positive (Red) Battery lead (6) can be viewed from the rear. Negative (Black) Battery Lead (7) can be viewed from the rear.
LD350-24 Manual Selectronic Australia
5
LD350-24 Manual Selectronic Australia
6
Operation
LED (2) AC Overload should normally remain OFF. If the inverter shuts down due to too much AC load being drawn from it then LED (2) will come ON. The LD350-24 will remain in this condition for 1 minute after the AC load has been decreased to a safe level. LED (2) will flash if the inverter shuts down due to “time to shutdown”, see page 18
Five LEDs are provided on the front panel to indicate a number of parameters, and allow adjustment of some of these parameters. LED (5) tells you what LED (1) – (4) is displaying as indicated on the front panel of the LD350-24. Pressing Mode Button (7) will change the information being displayed.
If the inverter remains in this condition after one minute, switch (12)
should be turned OFF and then back ON.
STATUS indicators LED (5) (green) flashing
LED (3) DC Volts Low / High should normally remain OFF. If the inverter shuts down because the battery volts are too high then this LED (3) will come ON. It will remain ON until normal battery volts are restored.
When power is first applied LED (1) should flash. When LED (5) (green) is OFF, this indicates the LED (1) – (4) is showing the
inverters STATUS, as per written notation to the right of the LEDs. In this mode there are no adjustments to be made.
If the inverter shuts down due to not enough battery volts, then LED (3)
will flash.
LED (3) will continue to flash until the battery volts have risen
sufficiently. In this case, charge the battery by starting the vehicle or using a battery charger.
LED (1) Flashing indicated the LD350-24 is in Demand Start mode, this indicates that no power is being drawn from the inverter so it has gone to SLEEP to save power. If no power is used within 12 minutes, the LED (1) will flash at a slower rate therefore saving more power.
The low voltage point that the inverter will cut out is adjustable to suit your particular battery, see page 12 for details of this adjustment.
LED (1) Stays ON, the inverter has been commanded to provide power to the load (e.g. a light switch has been turned on) so it has gone from SLEEP mode to ON. Once the load has been removed (e.g. the light switch is turned off) the inverter will wait 10 seconds and return to SLEEP mode.
LED (4) Temperature Overload should normally remain OFF. If the inverter shuts down due to the heatsink getting too hot, then this LED (4) will come ON. If the transformer is too hot then LED (4) will FLASH. The LED will remain ON or FLASHING until the temperature has lowered to a safe level; the inverter will then come back ON.
It is good practice to have your LD350-24 in SLEEP mode as often as possible. When the LD350-24 is in SLEEP mode it uses 0.05 amps from the battery, when the inverter is in the ON mode it uses at least 0.50 amps from the battery.
If this LED (4) is coming on regularly, either reduce the amount of load
on the inverter or try to move the inverter to a cooler location.
The amount of power required to go from SLEEP to ON is adjustable and is described on page 11.
LD350-24 Manual Selectronic Australia
7
LD350-24 Manual Selectronic Australia
8
Demand Start Adjust LED (5) (green) ON Low Volts Adjust LED (5) (green) FLASHING
It is sometimes necessary to adjust the demand start sensitivity to overcome what is called “Phantom Loads”. A phantom load is a load that tricks the inverter into thinking it should be ON instead of in SLEEP mode.
To avoid total discharging of your battery the LD350-24 shuts down at a pre­set low voltage. As all batteries are different, so too is the minimum voltage they should be discharged to. The LD350-24 will leave the factory with a setting of 22.0 volts, change this setting if required.
The wiring of a house or a portable stereo system in standby are good examples of a phantom load. These loads serve no purpose but yet can increase battery drain by bringing the inverter ON. Hold the Mode button (7) down until LED (5) comes ON, (approximately 1 second) indicating you are ready to adjust this setting. The LD350-24 will leave the factory with a setting of 4 watts. Now press the Mode button (7) until the desired value is sought. LEDs (1) – (4) will return to Status after 20 seconds.
Hold the Mode button (7) down until LED (5) is FLASHING, (approximately 2 seconds) indicating you are ready to adjust this setting. Now press the Mode button (7) until the desired value is sought. LEDs (1) – (4) will return to Status after 20 seconds.
Low Volts Cut-out
LED 1 LED 2 LED 3 LED 4
20.0 Volts
20.2 Volts
20.4 Volts
20.6 Volts
20.8 Volts
Slow Flash Medium Flash Fast Flash Fastest Flash
ON ON ON ON ON
21.0 Volts
21.2 Volts
21.4 Volts
21.6 Volts
21.8 Volts
Slow Flash Medium Flash Fast Flash Fastest Flash
ON ON ON ON ON
22.0 Volts
22.2 Volts
22.4 Volts
22.6 Volts
22.8 Volts
Slow Flash Medium Flash Fast Flash Fastest Flash
ON ON ON ON ON
23.0 Volts ON
Demand Start Watts
LED 1 LED 2 LED 3 LED 4
4 Watts 5 Watts 6 Watts 7 Watts
Slow Flash Medium Flash Fast Flash
ON ON ON
ON 8 Watts 9 Watts 10 Watts 11 Watts
Slow Flash Medium Flash Fast Flash
ON ON ON
ON 12 Watts 13 Watts 14 Watts 15 Watts
Slow Flash Medium Flash Fast Flash
ON ON ON
ON 16 Watts Continuous
ON ON
ON
ON
ON
After “23.0 Volts”, the next button press “rolls back” the Low DC Volts Cut-out setting to “20.0 Volts”
After “continuous”, the next button press “rolls back” the demand start setting to 4 Watts
LD350-24 Manual Selectronic Australia
9
LD350-24 Manual Selectronic Australia
10
Once a fortnight or as directed in your battery manufacturer, check the specific gravity (SG) of each battery cell using a hydrometer, to ensure that all cells are performing correctly and are properly charged. Any serious imbalance should be reported to your system designer in case remedial action needs to be taken.
Maintenance Inverter
Periodic maintenance of your LD350-24 inverter involves little more than checking for any obstructions to the black cooling heatsink at the rear of the inverter. The heatsink must be cleared of any accumulated foreign matter that may have lodged itself between the fins since the last maintenance check, e.g. insect nests. Also verify that airflow around the inverter has not become restricted.
Handy Hints
It is very important that you become familiar with the functioning of your inverter. From a distance, it is not always easy to know what if the inverter is On or in Sleep mode. An easy way to determine this is to plug a small child's night-light (neon type) into a power point that is easily visible, or replace this power point with a safety type with a neon indicator. This will indicate the inverter's operation by flashing when the inverter is in SLEEP mode and remaining ON when the inverter is brought ON by a load.
Batteries
1. Every week, carry out a thorough visual inspection of all battery
wiring, taking particular note of the condition of inter-connections between cells. This maintenance should be carried out in conjunction with the battery manufacturers recommended maintenance.
Safety Hint
When working on batteries of such high capacity it is essential that you wear protective clothing, some form of eye protection and rubber-soled work boots. Please regard your batteries with a great deal of caution, and if in any doubt, entrust this work to your supplier / installer.
2. Check that the stainless steel inter-connecting bolts are tight and have
no corrosion. If corrosion is evident, carefully follow the following procedure.
Disconnect the system battery fuse before working on the battery
bank.
Unbolt the stainless steel bolts and nuts of any corroded
connections and thoroughly clean the joint with a wire brush or file, taking extreme care not to short circuit any battery cells with any tools.
Re-assemble and smear a small amount of Vaseline or similar
grease over the surface of the joint to slow down any future corrosion.
LD350-24 Manual Selectronic Australia
11
LD350-24 Manual Selectronic Australia
12
Fault Finding
Radio Frequency Interference
No indicators ON when power is first applied
Radio Frequency Interference (RFI) can be a problem for owners of inverters. RFI in a domestic situation may produce noise or interference on a radio or TV receiver.
When first connected, if the LD350-24 shows no indicators the battery connections may be reversed. Check that the red battery wire (10) is connected to the battery positive, and the black battery wire (11) is connected to the battery negative. Remember there is a 3 second delay before power is available after switch ON.
Considerable development time has resulted in a reduction of the RFI generated by the inverter to a level that complies with C-tick requirements. Compliance to this standard means RFI is low, but how well the inverter performs in a particular installation can vary. Below are some suggestions to help reduce the effects of RFI in your installation;
Inverter stays ON when no appliance is being used
This can be a common problem known as a “Phantom Load”, but can be easily overcome. Some appliances will need to be switched off at the power point as they may still represent a small load despite being switched off at the appliance.
It is recommended that the power system including the inverter be
housed at least 15 metres from the home.
Check again to make sure that there are no appliances left ON, the sequentially switch off appliances at the wall and by watching your night light (as described in Handy Hint, check to see if the LD350-24 returns to pulsing (SLEEP) mode after a 10 second delay. Once you have found the offending appliance, increase the sensitivity of the “Demand Start” (see page 11) until the inverter turns OFF. Once this is done re check that small loads will still bring the inverter ON when required.
Ensure an earth stake is placed as close to the inverter as possible and
connected to the inverter via a short length of wire. See page 2 for wiring details.
Avoid running DC cables into the home, if at all possible. If this
cannot be avoided, run DC and AC in separate conduits separated by as much distance as practicable. All DC wiring should also be kept together and be as short as possible.
Inverter shuts down during the middle of the day, and comes back ON late in the afternoon
If your inverter is to be installed in a mobile hom e or similar, try to
keep your inverter at least one metre away from your radio or audio equipment. The further the better.
This is more than likely caused by high battery volts during peak charging times from Solar Panels. Battery volts should never exceed 34 volts. If this is the case, have your Solar Regulator checked.
LD350-24 Manual Selectronic Australia
13
LD350-24 Manual Selectronic Australia
14
Product Warranty Conditions LD350-24 Volt Specifications
Inverter Type Microprocessor control circuit with PWM full bridge power stage. True sine wave AC output
Warranty
Selectronic Australia Pty Ltd warrants your inverter to be free from defects in materials and workmanship under normal use and service, for an initial period of two (2) years. Defective parts will be replaced or repaired free of charge within this period.
Conditions
This warranty is applicable only from the date of original purchase. The provision of this warranty shall not apply if the unit has been
subject to misuse, neglect, act of God, accidental damage or has been used for a purpose for which it is not intended.
Unauthorised modification or repair will void your warranty. To ensure a smooth and speedy response to your warranty claim,
please complete and return your reply paid warranty card within 30 days from date of purchase.
Within Australia & New Zealand The inverter must be returned, at the owner’s cost, to an authorised
service centre listed in this manual. There will be no charge for the return of the inverter.
Outside Australia & New Zealand Product purchased for use outside Australia & New Zealand must be
returned to Selectronic Australia’s Service Centre to enable warranty claims to be processed. Freight cost to be borne by the customer. No charge will be made for the product return.
Current draw from Battery
Condition Amperage
Demand Start SLEEP mode (average) Inverter ON, with no Load Maximum Continuous Load (350 Watt) Half hour rating (450 Watt) Surge rating (1000 Watt)
0.05 Amps
0.35 Amps 15 Amps
23 Amps 46 Amps
Inverter Power Ratings @ 25º C
Total Inverter output Condition Wattage @ 1.0pf Current
Continuous Half hour rating Surge rating (5 seconds)
350 Watt 450 Watt 1000 Watt
1.9 Amps
2 amps 3.5 Amps
Demand Start
Type Minimum Load to Start Response Time Normal Pulse Mode
Pulsing AC 4 watts – 16 watts user adjustable 1 second maximum
Battery Voltage Range Voltage
Low DC Volts Cut Out–10 second delay Low DC Volts Cut In High DC Volts Cut Out–Instantaneous
20 – 23 volts user adjustable 24 volt 34 volts
LD350-24 Manual Selectronic Australia
15
LD350-24 Manual Selectronic Australia
16
Selectronic Authorised Service Network
Selectronic Australia
25 Holloway Drive
Bayswater
Victoria 3153
Australia Ph: 03 9762 4822 Fax: 03 9762 9646
service@selectronic.com.au
Burley TV Service Rainbow Power Company
278 Edmondson Ave. 1 Alternative Way
Austral Nimbin
NSW 2171 NSW 2480
Australia Australia
Ph: 02 9606-0279 Ph: 02 6689 1430
Fax: 02 6689 1109
Reid Technology Ltd 3-5 Auburn Street
Solar Inverter Services Takapuna
13 Thirteenth Ave. North Shore City
Sawtell Auckland NZ
NSW Ph: 9 489-8100 2452 Fax: 9 489-8585
Ph: 02 66581733 ps@reidtechnology.co.nz
Miscellaneous Specifications
Reverse Polarity Protection Output Voltage Accuracy 0-350 watts Output Frequency Peak Efficiency Total Harmonic Distortion Operating Temperature Range Transformer Type Cooling Method Power Point Chassis Material Chassis Coating Size
Full Electronic Protection ± 4% @ 12 volt input 50Hz ± 0.01% 92% <4% 0º C to 50º C Toroidal Controlled fan-forced 10 Amp Single Pole Zinc Coated Steel Powder Coated 230W x 130H x 260mm D
SELECTRONIC
A
USTRALIA
25 Holloway Drive Bayswater, Victoria 3153 Australia
Phone 03 9762 4822 Fax
03 9762 9646
Email
sales@selectroni c.com.au
Part No ST-M-LD352 REV 2 24/02/02
LD350-24 Manual Selectronic Australia
17
Loading...