Selecon PAC51380V, PAC122880V, PAC235080V, PAC143580V, PACFB80V Operation Manual

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Version 1.3: January 2004
80V P
OWER SYSTEM
E
LECTRONIC TRANSFORMER
OPERATION MANUAL
There are important set-up / operational instructions which must be
followed to ensure the safe and effective operation of your 80V
system.
Read this manual carefully before installing the system.
This manual covers the following models:
PAC51380V 80V 5.5° ~ 13° Zoomspot Pacific PAC122880V 80V 12° ~ 28° Zoomspot Pacific PAC143580V 80V 14° ~ 35° Zoomspot Pacific PAC235080V 80V 23° ~ 50° Zoomspot Pacific PACFB80V 80V Fixed beam Pacific PAC9080V 80V 90° Fixed beam Pacific
This manual concerns the operation of the 80V Power System only. For instructions on the operation of the Pacific luminaire fixture, please also refer to the additional instruction sheet.
THANK YOU FOR PURCHASING A SELECON PACIFIC LUMINAIRE. WE HAVE DESIGNED THIS LUMINAIRE TO PROVIDE YOU WITH A SUPERIOR FITTING IN PERFORMANCE, DESIGN & ENGINEERING. WE ARE CONFIDENT THAT IT WILL PERFORM TO YOUR EXPECTATIONS FOR MANY YEARS TO COME.
Caution! Installation is entirely at your risk. Read this manual from cover to cover before attempting installation. Do not attempt installation unless you are suitably qualified. If you do not understand a point in this manual, don’t guess. Don’t take short cuts. If in doubt, stop! Contact Selecon or one of its authorised distributors for advice. Don’t be afraid to ask for help.
IMPORTANT NOTE: Before discarding the packaging, ensure you have the mounting bolt set, and high-temperature lens tube locking knob.
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Important
!
Read this manual from cover to cover b efore attempting to instal l, operate or maintain the lum inaires to which it relates. It contains important installation, operating, maintenance and safety procedures. The customer must strictly comply with them.
Along with such procedures mentioned in this document, the cus tomer should also observe such ot her procedures generally applicable to lighting equipment.
Follow the instructions in this manual careful ly. Selecon accep ts no responsibi lity if the custom er fails to do so.
For each customer, operating conditions will vary, sometimes greatly. Such variations may affect the luminaires’ performance. Selecon has no control over the customer’s unique operating environment. Hence, Selecon makes no representations or warranti es concerning the luminaires’ perf ormance under the customer’s actual op erati ng c o nd iti ons . Al l op er at ing parameters must be validated f or e ach c us tomer application by the customer’s technical experts.
If the customer does not follow the installation, operating, maintenance and safety procedures in this manual, as well as those generally applicable to lighting equipment, the luminaire may not perform as expected. More seriously, it may cause property damage, personal injury or other losses.
Selecon accepts no liability for direct, indirect, incidental, special, or consequential damages resulting from the customer’s failure to follow the installation, operating, maintenance and safety procedures in this manual or those generally applic able to lighting equipm ent. The forego ing limitation ex tends to dam ages for personal injur y, property dam age, loss of operations, loss of prof its, loss of product or loss of time, whether incurred by the customer, the customer’s employees or a third party.
Selecon used all due care in preparing this manual. However, Se lecon accepts no liabilit y for errors or omissions. Selecon reser ves the right to c hange the specif ications of its luminaires, or the inform ation in this manual, without necessarily giving its customers notice thereof.
Installation, operation and maintenance are entirely at the customer’s risk. Selecon’s lumina ires should be ins talled, operated and maintained by suitably qualif ied personnel. Such
personnel should have previous experience with lighting equipment as well as general electrical experience.
This manual is intended to provide general guidance t o such suitably qualified personn el. For specific guidance and technical support, contact Selecon or its authorised representative.
Information in this manual shall not be deemed a warranty, representation or guarantee concerning a luminaires’ suitability or fitness for a specific purpose.
Subject to the right to use its luminaires, Selecon does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
The Pacific Power System is a new concept in tungsten halogen luminaires. Please read this information carefully to ensure that you are fully conversant with its operation.
Safety Warnings.........................................................................................................................3
Introduction ................................................................................................................................ 3
Important Operational Notes...................................................................................................... 3
Lamp Mounting .......................................................................................................................... 7
Optimising the output.................................................................................................................7
Lamps ........................................................................................................................................ 8
Safe Practice..............................................................................................................................8
Maintenance............................................................................................................................... 8
Safety......................................................................................................................................... 8
Limited Warranty........................................................................................................................9
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Safety Warnings
1.0m
D
= 90
o
Not for residential use.
CAUTION: Hot Surfaces, Avoid contact by persons or materials. The Pacific has some hot surfaces. Be careful to avoid burns. Take care with the Lamp house and Heat sink. We suggest the use of leather gloves when focusing these luminaires.
SAFETY - Mains Power Isolation The Pacific range is fitted with a micro-switch that automatically disconnects the mains power when the lamp holder is removed. However, it is also recommended that the luminaire should always be electrically isolated from mains power before re-lamping, cleaning or servicing.
CAUTION: Risk of fire - Use with max 1200 watt 80V lamp
CAUTION: These luminaires are not suitable for mounting on a normally flammable surface
These luminaires are not suitable for outdoor use. They are rated at IP00
The luminaire should be at least 1.0 metres away from the nearest object it is lighting. The Pacific range can be operated only through a range of angles 90° either side of
horizontal.
Introduction
The 80V power s ystem is an in novatio n design ed for use in our P acific r ange of lum inaires. It exp loits the advantages of a lower voltage suppl y to increase efficiency with the additi onal benefit of a higher c olour temperature, which increases the perceived brightness.
The power supply developed for Selecon is an electronic transformer tracking the incoming (dimmed) supply to deliver a maximum of 80V at the l amp. Mai ns suppl y input 220 – 240V to b e supp lied via a high quality entertainment type dimmer. The transformer output tracks the dimmer output, typically the response delay is as found with 2000w mains voltage luminaires.
The 1200W 80V lamp is a high performance lam p intended for ‘non continuous’ use i.e. as for a studio lamp / theatre lamp, a few hours of use at a time, regularly. It is not intended as a display type luminaire.
Important Operational Notes
CHECK MAINS VOLTAGE OUTPUT AT YOUR DIMMER before setting up the 80V power supply for your installation.
The Pacific 80V system exploits the advantages of LOW VOLTAGE lamp filament technology; it is
essential
that the voltage input switch is correctly set for the maximum voltage measured at the dimmer output. Voltage losses affect all installations, it is not sufficient to rely on the ‘quoted’ voltage for the local territory.
Failure to check the mains voltage at the dimmer and correctly set the voltage switch 220 / 230 / 240 may result in less than optimal output from your Pacific 80V system.
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MOUNTING THE POWER SYSTEM ON THE PACIFIC YOKE
First remove the lens tube, then follow the steps below.
Hook Clamp Mounting
The 80V power supply has the option of a hook clamp mounting (order code 20HC). We recommend mounting the power supply separate from the luminaire as detailed
below. Situations where the hook clamp option MUST be used are as follows:
Installations with an ambient air temperature above 25°C
and / or
Installations where the luminair e will be run at full power for an y extended length of time as per this manual.
The hook clamp is installed through the top of the mounting bracket attached to the back of the power supply heat sink. A M12 Bolt, M12 Nut and 2 x M12 washers are supplied with the power supply
When the 80V power supply is used with the hook clamp mounting, a safety chain (order code 20SC) must be used. This must be passed through the oval anchor holes located on the sides of the mounting bracket.
Step 1
– Rotate yoke clockwise
Step 2
– Attach power supply using mountin g
bolts and washers supplied with unit.
Step 3
– Rotate yoke clockwise
Step 4
– Insert lamp module.
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Indicator LED
Voltage Switch
WARNING
The 80V 1200W lamp generates a considerable heat output. Supplied with each 80V Power System is a high heat resistant lens tube clamp knob, and white teflon washer Replace the current lens tube clamp knob and red fibre washer on the Pacific luminaire with this one.
SETUP
The Power System is an electronic transformer. The output is therefore in direct relationship to the incoming mains power supp ly. It is es senti al that the lamp receives full 80V if the perf ormance advantages of the lamp are to be achieved.
The Power Supply has three voltage settings - 220, 230 and 240v accessable from the front cover. The switch can b e slid from the bottom (240V), to a middle position (230V), up to the top position (220V).
To set-up the power supply.
NB: Please refer to the notes on page 3 regarding mains voltage output.
Site Conditions
The Pacific Power System is designed for high performance applications such as entertainment and studio lighting. Angles of use of the luminaire are unrestricted i.e. - straight down is OK, however prolonged operation in the hori zontal position is not recommended. The power s upply and yoke should always be pointing vertical.
After extended use som e surface discolouration may be observed on the inter nal plastic surfaces of the Fortron gate material. This is non str uctural and c an be likene d to the degradat ion paint undergoes wit hin a lamp house.
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LAMP SET UP
Before inserting a lamp into the module, we suggest that you practice the motion of removing and inserting the lamp holder module from the lamphouse.
Loosen the thumb-screw at the front of the lamp holder module by about 5mm. Holding the lamp holder module, slide it forward until both the rear lip and the front 'T' of the lamp holder module clear their home positions [1], then pull the lamp module down [2]. Reverse this action to replace the lamp holder and then tighten the thumb-screw to lock the lamp holder module into position.
Lamp Replacement & adjustment:
Isolate electrically before re-lamping the luminaire. Also be aware that the lamp or luminaire may still be hot, so exercise necessary caution to avoid burns.
To ensure optimum performance from your Pacific luminaire, follow the steps below:
Front ‘T’ Rear Lip
2
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Lamp Mounting
The lamp module is factory set at a mid peak / flat field. Mount the lamp ensuring that the pins are fully pushed home. Fit the module into the luminaire and secure as above.
Turn on and make final peak / flat setting as desired – refer notes below on ‘Optimising the Output’ To replace the lamp – 1 Remove the lamp holder module as described above.
2 Set the level of the metal cup holding the lamp base.
Level the cup with the edge of the module by adjusting the three levelling screws.
3 Remove the old lamp. Align the pins of the new lamp to the correct holes and push the lamp
firmly home. Do not touch the quartz envelope of the lamp with your fingers - use the plastic sheath supplied to insert the lamp.
4 Carefully replace the lamp holder module and tighten the thumbscrew to lock it into position.
Reconnect the luminaire to the power supply.
5 Turn on the luminaire to approximately 30%. This makes the peak easier to see. Set the beam
angle to its widest with a sharp edge
6 Centre the lamp in the middle of the beam if necessary, by adjusting the three levelling screws.
Optimising the output
The lamp position can be altered to 'peak' or 'Flat' light output. The pe ak beam gives a ce ntral hot spot falling off evenly to the beam edges. This setting is useful for normal stage lighting purposes where beams are overlapped to achieve an even cover. Flat adjustment provides a visually even light beam suitable for gobo projection. Take care to move the lamp carefully as the lamp filament is burning white hot and at its mos t vulnerable. D on't over -tighten the knobs, finger tight pressure is all that is required.
Peak-Flat gear
Lamp tilt gear
1 Adjust the beam to its narrow angle, with a sharp edge. 2 Peak the output (turn the centre gear clockwise) until you see light flare around the edge of the
beam.
3 Turn the centre gear anti-clockwise until the flare is removed and you have a clean sharp-edged
beam. This is the position of maximum light output.
4 A useful technique to check how well the lamp is centred is to push two of the shutters into the
beam, and then check if any reflection off the shutters is visible in the beam. If so, adjust the screw on the side opposite to the reflection until it disappears.
5 To set a ‘FLAT’ beam, turn the centre gear anti-clockwise until the distribution appears even
across the beam.
Lamp
Lamp Holder Module
Neutral
Peak
Flat
15mm
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Note that, as in all lamps, the unit should be run for 15-20 minutes before optimum light output is achieved.
Powercon Connector
The 80V lamp module comes supplied with a Powercon connector. This connector is plugged into the Powercon socket that is fitted on the 80V power supply.
The Cable Conductor colour codes are as follows:
Brown - Phase, Live Blue - Neutral Green/Yellow - Earth
Lamps
The Pacific 80V 1200W Power System is designed for use with either –
Philips - 6980Z GE - OC1200
Important Note: The quoted performance figures are achiev ed with Ph il ips lam ps . Other man ufac tur ers lamps can be used, but no assumptions should be made as to relative performance.
Please refer to the instructions of the lamp manufacturer when disposing of failed lamps.
Safe Practice
Heat
The Pacific incorporates an inn ovative design to effectively rem ove the heat out of the luminaire, a way from the critical heat- sensitive c omponents s uch as the lam p base and wiring. The c omponents that form part of the heat rem oval system, the heat-sink and lamp house, will operate at temperatures which c an burn you!!! Take care in handling the luminaire. We recommend the use of gloves when focusing.
Mains Isolation
The Pacific range is fitted with a micr o-switch that automatically discon nects the mains power when th e lamp module is removed. However, it is also recommended that the luminaire should always be electrically isolated from mains power before re-lamping, cleaning or servicing.
Maintenance
The electronics of the Pacific Power Syst em i s fit ted w i th an 8 A slow b low (6.35 x 32mm) fuse. It is possible that this fuse may blow in the event of a lamp failure involving the collapse of the filament structure.
Replacing the lamp and fuse are the only maintenance tasks that can be safely carried out by non­approved personnel. Refer below - Safety & Maintenance note.
Safety
Selecon have manufactured this luminaire in accord ance with recogn ised best prac tices to recom mended international safet y standards. It is your res ponsibility to maintai n this luminaire in good & safe working condition.
Repairs should only be carried out by suitably qualified persons. Do not operate the luminaire with cracked lens, damaged cable, etc. Consult your Selecon distributor for assistance. Only replace damaged parts with authorised Selecon spares.
N.B.
Luminaire Cable - Your Selecon lum inaire is fitted with special h eat resistant flex ible cable, repl ace with genuine Selecon spare part cab le kit only - refer to your Selecon distributor. (Replacement c ables are supplied complete with necessary terminal connectors.)
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Cable Conductor colour codes:
Brown - Phase, Live Blue - Neutral Green/Yellow - Earth
Limited Warranty
Selecon New Zealand Ltd. (“Selecon”) warrants its luminaires against defects in materials or workmanship. The term of this warranty is based on the product usage and is from the date of delivery.
Usage – Entertainment, Theatre Term - Three Years
Entertainment, Theatre relat es to the typical con ditions found in a theatre perform ance venue viz: 4 – 6 hrs per day, six days per week.
Usage – Architectural, DisplayTerm - One Year
Architectural, Display relates to typical usage such as display lighting in a Museum viz: 10 – 12 hrs per day, seven days per week.
Other – ALL Electromechanical / Electronic DevicesTerm - One Year
This warranty is void in any of the following circumstances: (a) The luminaire has been misused, neglected, damaged or abused. (b) The luminaire has b een improperly installed, oper ated, repaired or maintained. (c) The luminaire has been modified. (d) The luminaire has been connected to other equipment with which it is not compatible. (e) The luminaire has been used or st ored in c ond itions outside its electrical or en vironmental sp ecificati ons. (f) T he luminaire h as been used f or purpos es other than f or which it was designed. (g) The luminaire has been used outside its state d specifications and oper ating parameters.
Correct installation of the luminaire is the owner’s responsibility. To assert a warranty claim, complete Selecon’s return authorisation form (available from Selecon). Return
the luminaire to Selecon or its authoris ed age nt. If Selecon accepts the warranty claim , Selecon will provide, or arrange for , service, rep air or repla cement
as Selecon shall d etermine in its sole discr etion. Selecon shall bear t he cost of such s ervice, repair or replacement. However, the owner shall bear the cost of freight and insurance on the luminaire, both ways. If Selecon does n ot wish to service, repair or replace the defect ive luminaire, it sha ll refund the purchase price.
Selecon’s sole responsibi lity is to repair, replace or servic e a luminaire subject to a valid warranty claim . Under no circumstance will Selecon be li able for direc t, indirect, incidental, s pecial or cons equential c osts or damages, including dismantling and re-installati on costs, loss of operatio ns or prof its, to the maximum extent permitted by law.
Selecon accepts no liabilit y for personal inj ury or property dam age resulting f rom failure to heed r elevant operating and safety procedures specified by Selecon or imposed by law.
This is an express warranty. Selecon disclaims any other express or implied warranties, including warranties of merchantability or fitness for purpose, to the maximum extent permitted by law.
Some jurisdictions do not allow limitations or disclaimers of implied or statutory warranties. Some jurisdictions do not allow discl aimers or exclusions of conseq uen tia l or inci den tal damages. Therefore, the above disclaim ers, limitations and exc lusions may not appl y in all jurisdictions in which Selecon sells its luminaires.
This warranty gives the owner specific legal rights. The owner may have other rights or remedies pursuant to the laws in its territory. Nothing i n this limited warranty should be constr ued as limiting or restricting any other statutory right or remedy of the owner, except for such limitations or restrictions herein as may be allowed by the law of the territory.
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Selecon has a policy of c ontinual product impr ovement and specifications are subject to change without notice.
Contacting Selecon
Selecon New Zealand Ltd.
19-21 Kawana Street, Northcote
Auckland, New Zealand
Tel: 64-9-481 0100, Fax: 64-9-481 0101
e-mail: selecon@seleconlight.com
website: www.seleconlight.com
Please contact Selecon, or check our web site to find the Selecon distributor nearest to you.
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