Seifert OC 5710-230V, oc 5708-120v, OC 5731-400V, OC 5709-230V User Manual

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Table of Content OC 5710-230V
1. User manual 2 ...................................................................................................................
2. Legal regulations 2 ...........................................................................................................
3. Safety instructions 3 ........................................................................................................
4. Technical information 4 ...................................................................................................
5. Functional principle 5 ......................................................................................................
7. Performance Graph 7 .......................................................................................................
8. Mounting 8 .........................................................................................................................
9. Mounting Principle 8 ........................................................................................................
10. Cut out dimensions 9 .....................................................................................................
11. Dimensions (H x W x D) 10 ............................................................................................
12. Electrical connection 11 .................................................................................................
13. Wiring diagram 11 ..........................................................................................................
14. Taking into operation 13 ...............................................................................................
15. Repair 13 .........................................................................................................................
16. Maintenance & Cleaning 14 ..........................................................................................
17. Transport & Storage 14 .................................................................................................
18. Parts supplied 15 ............................................................................................................
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1. User manual
This instruction manual contains information and instructions to enable the user to work safely, correctly and economically on the unit. Understanding and adhering to the manual can help one:
Avoid any dangers.
Reduce repair costs and stoppages.
Extend and improve the reliability and working life of the unit.
PLEASE ENSURE TO USE THE RIGHT VERSION OF THE INSTRUCTION MANUAL SUITABLE FOR YOUR UNIT.
Conditions of use 󰾬The unit is to be used exclusively for the dissipation of heat from control cabinets and enclosures in
order to protect temperature sensitive components in an industrial environment. To meet the conditions of use, all the information and instructions in the instruction manual must be adhered to.
General danger
Indicates compulsory safety regulations which are not covered by a specific pictogram such as one of the following.
High electric voltage
Indicates electric shock danger.
Important safety instruction
Indicates instructions for safe maintenance and operation of the unit.
Attention
Indicates possible burns from hot components.
Attention
Indicates possible damage to the unit.
Instruction
Indicates possible danger to the environment.
2. Legal regulations
Liability
The information, data and instructions contained in this instruction manual are current at the time of going to press. We reserve the right to make technical changes to the unit in the course of its development. Therefore, no claims can be accepted for previously delivered units based on the information, diagrams or descriptions contained in this manual. No liability can be accepted for damage and production caused by:
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Disregarding the instruction manual
Operating error
Inappropriate work on or with the unit
The use of non-specified spare parts and accessories
Unauthorised modifications or changes to the unit by the user or his personnel
The supplier is only liable for errors and omissions as outlined in the guarantee conditions contained in the main contractual agreement. Claims for damages on any grounds are excluded.
3. Safety instructions
Upon delivery the unit is already meeting current technical standards therefore it can be safely taken into operation. Only trained specialists are allowed to work on the unit. Unauthorised personnel must be prohibited from working on the unit. Operating personnel must inform their superiors immediately if any malfunction of the unit becomes apparent. Please note that before starting to work on or with the unit, a procedure must be carried out inside the cabinet on which the unit is to be mounted. Before commencing work inside the cabinet, the control cabinet manufacturer's instruction must be read with regards to:
Safety instructions.
Instructions on taking the cabinet out of operation.
Instructions on the prevention of unauthorised cabinet reconnection.
The electric equipment meets the valid safety regulations. One can find dangerous voltages (above 50 V AC or above 100 V DC)
Behind the control cabinet doors.
On the power supply in the unit housing.
The unit has to be fused according to the type plate and the wiring diagram, and must be protected externally from overloading and electrical faults via suitable protective devices such as ground fault protection breakers.
Danger through incorrect work on the unit
The unit can only be installed and maintained by technical competent and qualified personnel, using only supplied material according to the supplied instructions.
󰾬
Danger from electrical voltage
Only specialised personnel are allowed to maintain and clean the unit. The personnel must ensure that for the duration of the maintenance and cleaning, the unit is disconnected from the electrical supply.
Attention
Damage to the unit through the use of inappropriate cleaning materials. Please do not use aggressive cleaning material.
Instruction
Damage to the environment through unauthorised disposal. All spare parts and associated material must be disposed according to the environmental laws.
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4. Technical information
The cooling unit is intended to be used as a complementary accessory to larger industrial equipment. The unit is used where heat needs to be dissipated from electrical control cabinets or similar enclosures in order to protect heat sensitive components. The unit has two completely separate air circuits which ensure that the clean cabinet air does not come into contact with the ambient air which may well be dirty or polluted. Control cabinet cooling units can dissipate large quantities of heat from sealed enclosures such as electrical enclosures into the ambient air and at the same time reduce the cabinet internal temperature to below that of the ambient air. The unit can function without problems in extreme ambient conditions (e.g. dusty and oily air) with a standard operating temperature ranging between -20°C and +55°C. Units can be ordered with an additional electrical cabinet heater. For the cooling capacities and evironmental ratings please refer to the type plate data.
Controller
The unit is equipped with a temperature controller which regulates the function of the air-conditioning cycle. At normal working conditions the display shows the temperature inside the enclosure. The cooling set point for the interior of the enclosure (parameter St / St1) is pre-set at 35°C and can be adjusted between +20°C and +50°C. For units equipped with an internal heater the heating set point (parameter St2) is pre-set at 5°C and can be adjusted between -20°C and +19°C.
To change the cooling set point St/St1:
1. Press ‘Set’ till St/St1 appears on the display.
2. Press the Up/Down buttons to adjust the temperature setting.
3. Press ‘Set’ to save the new setting.
To change the heating set point St2 (Units with internal heater only):
1. Press ‘Set’ till St1 appears on the display and release the button.
2. Press again ‘Set’ till St2 appears on the display.
3. Press the Up/Down buttons to adjust the temperature.
4. Press set to save the new setting.
Important Note: when changing settings ensure that: (St2 + 5K) < St1
The unit also has a potential free high temperature alarm relay (normally closed configuration) that is pre-set to switch when the enclosure temperature exceeds 55°C. If necessary the alarm relay configuration and the set point can be changed via the controller’s parameters. Kindly contact your nearest service / sales partner for further details on how to change these parameters.
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5. Functional principle
The unit functions on the principle of the compression refrigerator. The main components are: refrigerant compressor, condenser, choke and evaporator. these four components of the refrigerant plant are connected with each other by pipes to form a hermetically sealed system in which the refrigerant (R134a) circulates. R134a is chlorine free and has an Ozone Destruction Potential [ODP] of 0 and a Global Warning Potential [GWP] of 1430.
1. Air intake, cabinet side 7. Radial fan, ambient side
2. Radial fan, cabinet side 8. Condenser
3. Evaporator 9. Air outlet, ambient side
4. Air outlet, cabinet side 10. Filter dryer
5. Compressor 11. Capillary pipe
6. Air intake, ambient side
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6. Technical data
Order Number 571000001 Cooling capacity L35L35 1.00 kW @ 50 Hz
1.08 kW @ 60 Hz
Cooling capacity L35L50 660 W @ 50 Hz
720 W @ 60 Hz
Heating capacity 1,000 W (optional) Compressor Reciprocating compressor Refrigerant / GWP R134a / 1430 Refrigerant charge 280 g / 10 oz High / low pressure 30.5 / 6 bar
445 / 88 psig
Temperature range -20°C - +55°C Air volume flow Ambient air circuit: 320 m³/h
Cabinet air circuit: 375 m³/h
Mounting External Material housing Mild steel, powder coated Dimension HxWxD 900 x 304 x 270 mm Weight 38 kg Voltage / Frequency 230 V ~ 50/60 Hz Current L35L35 3.2 A Starting current 15 A Max. current 4.7 A Nominal power L35L35 550 W @ 50 Hz
640 W @ 60 Hz
Max. power 700 W Fuse 6 A (T) Connection Connection terminal block
. IP 56 (TYPE 12, 3, 3R, 4)
CE, cURus, RoHS
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7. Performance Graph
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8. Mounting
Always disconnect the power supply before opening the unit.
Heat load to be dissipated from enclosure should not exceed specific cooling output of the unit at any condition. At cooling unit selection always cater for a safety margin of at least 15% extra cooling output in the worst conditions. Air inlets and outlets must be completely free from obstruction. Ensure that flows of air leaving and entering the cooling unit, internal and external, are not obstructed. Cooling unit enclosure air suction hole must be installed in the highest possible point. When installing the unit on a door ensure it can take the weight. Before drilling the enclosure ensure the fixing elements and couplings will not interfere with the equipment inside the enclosure itself. Disconnect power before starting any work inside the enclosure. Following this 1:1 Scale Drilling Template drill the holes and make the required cuts on the enclosure. This template may have been affected by storage conditions, please check this template by verifying values of the largest dimensions before drilling. Fit the sealing strip on the cooling unit on the side connected to the enclosure and follow the installation diagram.
9. Mounting Principle
1 M6 bolts 2 M6 toothed washers 3 M6 Flat washers 4 Enclosure 5 Mounting gasket 6 Cooling unit
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10. Cut out dimensions
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11. Dimensions (H x W x D)
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12. Electrical connection
Door Switch
The unit can be switched on and of via a door contact switch. When delivered the door contact terminals are bridged on the female connector. To connect the door contact switch remove the bridge and connect door contact switch. The contact must be closed when the cabinet door is closed.
13. Wiring diagram
Mc Compressor Ma Ambient fan Mi Internal fan Cc Compressor capacitor Ca Ambient fan capacitor Ci Internal fan capacitor TS Temperature sensor CE Condensate Evaporator CH Compressor heater C Controller X4 Electrical Supply Connections 230V 1: L1 230V, 3:N 120V 1: L1 120V, 3:N 460V 1: L1 460V, 3:L2 460V 400V 2: LX 400V, 3:L2 400V 4 PE Earth 6,7 P1 / P2 Alarm contacts 8,9 T1 / T2 Door contacts Notes: #1 Ci used only in OC 5710/ 15/ 20 #2 Mi1 used only in OC 5705/ 08/ 09
#3
X1 used for 230V units X2 used for 120/ 400 - 460V 2~ units
#4 Ma1 + Ca1 for OC 5741 only
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14. Taking into operation
Attention!
The unit can be damaged by lack of lubricant. To ensure that the compressor is adequately lubricated the oil, which has been displaced during transport, must be allowed to flow back into it. The unit must therefore be allowed to stand for at least 30 min. before being connected to the mains and taken into operation. Upon connection the internal fan will start working. If the temperature inside the enclosure is higher than the set value of the controller both the compressor and external air fan start working. Once the air inside the enclosure reaches the set temperature the compressor and external fan will stop. The unit is pre-set at 35°C, which is suitable for most of the electronic devices.
15. Repair
Failure Condition Cause Solution
Unit does not cool
Internal fan does not work
Power not connected. Verify power supply
Internal fan works, external fan and compressor don't work
Enclosure temperature is below setting temperature (St)
Verify values of parameter "St"
Door switch contact is open
Verify door switch
Controller doesn't work Replace controller
Internal fan works, external fan and compressor don't work Display shows alternating "OFF" and temperature
The sequence of the phases inside the power supply connector is incorrect
Change phases inside power supply connector
Unit does not cool
External and internal fan work, compressor does not work
Compressor motor electrical failure
Verify external fan, verify ambient temperature, clean condenser
Capacitor for compressor failed
Replace capacitor
Compressor works, external fan doesn't work
External fan needs to be replaced
Replace external fan
Enclosure over heating
Compressor and fans (external and internal) work all the time
Unit cooling undersized Enclosure needs a bigger
cooling unit
Enclosure needs a bigger cooling unit
Thermal compressor protector triggered
Verify ambient temperature, clean condenser
Refrigerant leakage Contact dealer/service
center
Excessive condensate
Door enclosure open
Ambient air gets into the enclosure
Ensure door is closed, add a door switch and connect it to controller
Door enclosure closed
Enclosure IP degree minimum IP54
Seal openings on enclosure
Damaged misplaced sealing strip
Repair strip accordingly
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16. Maintenance & Cleaning
Always switch power supply off before starting any maintenance on the unit.
Any repairs that may need doing must only be done by specialist qualified personnel. The cooling unit is the low maintenance type and for most of the environments no filter is required. If an air filter is installed, check it and, when clogged, clean or replace.
Disposal
The cooling unit contains R134a refrigerant and small quantities of lubricating oil. Replacement, repairs and final disposal must be done according to the regulations of each country for these substances.
17. Transport & Storage
Malfunction due to transport damage
On delivery the carton box containing the unit must be examined for signs of transport damage. Any transport damage to the carton box could indicate that the unit itself has been damaged in transit which in the worst case could mean that the unit will not function. The unit can only be stored in locations which meet the following conditions:
temperature range: - 40°C to + 70°C
Relative humidity (at 25°C): max. 95 %
Returning the unit
To avoid transport damage the unit should be returned in the original packing or in a packing case and must be strapped to a pallet. If the unit cannot be returned in the original packing please ensure that:
A space of at least 30 mm. must be maintained at all points between the unit and the external
packing. The unit must be shipped in the same position as it was mounted.
󰾬The unit must be protected by shock resistant padding (hard foam corner pieces, strips or cardboard
corner pieces).
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18. Parts supplied
1 x Cooling unit with individual packaging 1 x Plastic bag containing:
- Instruction manual with technical information
- CE Conformity Declaration
- Drilling template in 1:1 scale, including general information about the unit 1 x Installation pack containing: 8 x M6 Bolts 8 x A6.4 Toothed Washers 8 x A6.4 Washers 1 x Female connector with shorted wired positions for door contact
Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems AG Seifert Systems Inc. Seifert Systems Pty Ltd.
Haßlinghauser Str. 156 HF09/10 Wilerstrasse 16 75 Circuit Drive 105 Lewis Road Hal-Far Industrial Estate North Kingstown Wantirna South 58285 Gevelsberg Birzebbuga, BBG 3000 4563 Gerlafingen RI 0285 3152 Victoria Germany Malta Switzerland USA Australia Tel. +49 (0) 2332 55124-0 Tel. +356 2220 7000 Tel. +41 (0) 32 675 35 51 Tel. +1 401-294-6960 Tel. +61 (3) 98 01 19 06 Fax +49 (0) 2332 5512429 Fax +356 2165 2009 Fax +41 (0) 32 675 44 76 Fax +1 401-294-6963 Fax. +61 (3) 98 87 08 45 info.de@seifertsystems.com info@seifertsystems.com info.ch@seifertsystems.com info.us@seifertsystems.com info@seifertsystems.com.au
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