Sega PLANET HARRIER TWIN TYPE User Manual

1ST PRINTING JAN. 01
SEGA ENTERPRISES, INC. USA
Owner’s Manual
MANUAL NO. 4201-6604-01
Warranty
Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman­ship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating condi­tions. No other product in this machine is hereby covered.
Sellers sole liability in the event a warranted part described above fails shall be, at its option, to replace or repair the defective part during the warranty period. For Warranty claims, contact your Sega Distributor.
Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Ne­glect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.
Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other dam­ages.
This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above.
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To maintain the safety:
To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.
Herein, explanations which require special attention are enclosed with dual lines. Depending on the poten­tially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.
Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.
For the sage usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have techni­cal expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.
Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Termi­nal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.
Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.
Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.
To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again imme­diately. Please place an order with where the product was purchased from or the office herein stated.
When handling the Monitor, be very careful. (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.
Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)
Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the custom­ers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruc­tion Manual of such equipment.
Descriptions herein contained may be subject to improvement changes without notice.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfac­tory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?
TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER'S MANUAL
1. HANDLING PRECAUTIONS ........................................................................ 1
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ................ 2 - 3
3. OPERATION ................................................................................................... 4 - 6
4. NAME OF PARTS ............................................................................................ 7
5. ACCESSORIES ................................................................................................ 8 - 10
6. ASSEMBLING AND INSTALLATION ......................................................... 11 - 23
7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ....... 24 - 25
8. CONTENTS OF GAME ................................................................................... 26 - 31
9. EXPLANATION OF TEST AND DATA DISPLAY ...................................... 32 - 54
9 - 1 SWITCH UNIT AND COIN METER .................................................. 34
9 - 2 SYSTEM TEST MODE ....................................................................... 35 - 47
9 - 3 GAME TEST MODE ........................................................................... 48 - 54
10. CONTROL PANEL .......................................................................................... 55 - 64
10 - 1 OPENING THE CONTROL PANEL .................................................. 56
10 - 2 REPLACING THE VOLUME OF THE LEVER
(an analog joystick) .............................................................................. 57 - 60
10 - 3 REPLACING THE LEVER’S MICROSWITCH ............................... 61 - 62
10 - 4 GREASING.......................................................................................... 63
10 - 5 REPLACING THE GUIDE PLATE OF THE LEVER ...................... 64
11. MONITOR ........................................................................................................ 65 - 69
11 - 1 CAUTIONS AND WARNINGS CONCERNING THE SAFETY
FOR HANDLING THE MONITORS ................................................ 65 - 67
11 - 2 CAUTIONS TO BE HEEDED WHEN CLEANING THE CRT
SURFACES ......................................................................................... 67
11 - 3 ADJUSTMENT METHOD ................................................................. 68 - 69
12. COIN SELECTOR ............................................................................................ 70
13. REPLACING THE FLUORESCENT LAMP, AND LAMPS ......................... 71 - 73
14. PERIODIC INSPECTION TABLE .................................................................. 74 - 75
15. TROUBLESHOOTING .................................................................................... 76 - 79
15 - 1 TABLE OF TROUBLESHOOTING ................................................. 76 - 78
15 - 2 SYSTEM ERROR MESSAGES ........................................................ 79
16. GAME BOARD ................................................................................................ 80 - 82
16 - 1 REMOVING THE GAME BOARD .................................................. 80 - 81
16 - 2 COMPOSITION OF GAME BOARD ................................................ 82
17. DESIGN RELATED PARTS ........................................................................... 83
18. PARTS LIST ..................................................................................................... 84 - 128
19. WIRE COLOR CODE TABLE ........................................................................ 129
20. WIRING DIAGRAM ........................................................................................ 130 - 133
SPECIFICATIONS
Installation space : 1,632 mm (W) X 1,602 mm (D)
(64.3 in. X 63.1 in.) Height : 1,935 mm (76.2 in.) Weight : Approx. 471 kg.. (1,038.4 lbs.) Power, maximum current : 716 W 8.10 A (AC 110V 50 Hz AREA)
715 W 8.25 A (AC 110V 60 Hz AREA)
711 W 7.30 A (AC 120V 60 Hz AREA)
716 W 4.10 A (AC 220V 50 Hz AREA)
666 W 3.40 A (AC 220V 60 Hz AREA)
718 W 4.00 A (AC 230V 50 Hz AREA)
696 W 3.90 A (AC 230V 60 Hz AREA)
722 W 3.80 A (AC 240V 50 Hz AREA)
706 W 3.70 A (AC 240V 60 Hz AREA)
For TAIWAN Power, current : 715 W 8.25A (MAX.)
475 W 5.50A (MIN.)
MONITOR : 29 TYPE COLOR MONITOR
INTRODUCTION OF THE OWNERS MANUAL
This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,
PLANET HARRIER TWIN TYPE.
This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, non­technical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.
Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.
STOP
Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning.
IMPORTANT
SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : (415) 701-6580 Fax : (415) 701-6594
DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN
Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.
Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.
The location's maintenance man and serviceman are herein defined as follows:
"Location's Maintenance Man" :
Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.
Activities of Location's Maintenance Man :
Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.
Serviceman :
Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as re­gards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.
Serviceman's Activities :
Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.
1. HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.
Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect. To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit. To avoid causing a fire or electric shock, do not put things on or damage Power Cords. When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage. Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock. Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.
Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play.
• SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Be sure to perform periodic maintenance inspections herein stated.
STOP
IMPORTANT
For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. When cleaning the CRT surfaces, use a soft, dry cloth. Do not apply chemicals such as thinner, benzine, etc. The electronic parts on the IC Board could be damaged due to human body's static electricity. Before performing IC Board related work, be sure to discharge physically accumulated statics by touching grounded metallic surfaces, etc.
1
2. PRECAUTIONS CONCERNING INSTALLATION
LOCATION
This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.
Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter. Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5 Celsius to 40 Celsius. Only in the case a projector is employed, the temperature range is from 5 Celsius to 30 Celsius.
LIMITATIONS OF USAGE REQUIREMENTS
Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock. Ensure that the indoor wiring for the power supply is rated at 15A or higher (AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs. Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload. When using an extension cord, ensure that the cord is rated at 15A or higher (AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.
2
OPERATION AREA
For the operation of this machine, secure a minimum area of 2.8m (W) X
2.3m (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening. SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction.
STOP
For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 0.85m(W) and 1.55m(H).
IMPORTANT
MAX. 8.10 A (AC 110V 50 Hz) MAX. 8.25 A (AC 110V 60 Hz) MAX. 7.30 A (AC 120V 60 Hz) MAX. 4.10 A (AC 220V 50 Hz) MAX. 3.40 A (AC 220V 60 Hz) MAX. 4.00 A (AC 230V 50 Hz) MAX. 3.90 A (AC 230V 60 Hz) MAX. 3.80 A (AC 240V 50 Hz) MAX. 3.70 A (AC 240V 60 Hz)
Electric current consumption
MAX. 8.25 A (For TAIWAN)
FIG. 2
3
3. OPERATION
7
7
7
PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.
In order to avoid accidents, check the following before starting the operation:
To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers. Be sure to perform appropriate adjustment of the monitor (projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions. It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest. Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an accident.
23456789012345678901234567890121234567890123456
23456789012345678901234567890121234567890123456
23456789012345678901234567890121234567890123456
Ensure that all of the Adjusters are in contact with the floor.
4
Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. To avoid electric shock, check to see if door & cover parts are damaged or omitted. To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.
To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers.
PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.
To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.
Those who need assistance such as the use of an apparatus when walking.
Those who have high blood pressure or a heart problem.
Those who have experienced muscle convulsion or loss of consciousness when
playing video game, etc.
Those who have a trouble in the neck and or spinal cord.
Intoxicated persons.
Pregnant women or those who are in the likelihood of pregnancy.
Persons susceptible to motion sickness.
Persons whose act runs counter to the product's warning displays.
A player who has never been adversely affected by light stimulus might experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play. Instruct those who feel sick during play to have a medical examination.
To avoid injury resulting from falling down and electric shock due to spilled drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors.
5
To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason.
Caution lookers-on so as not to touch the operating unit while in play. Failure to observe this may cause bodily contact with the player and trouble between the customers.
Caution the player so as not to
hold a child in her/his lap to play. Failure to observe this may cause the child to be caught between the Control Panel and the player and fall down.
Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down. Instruct the Player to adjust the seat before playing the game. Playing the game in a forcible posture can cause a contingent accident.
6
4. NAME OF PARTS
BILLBOARD
1P SIDE CONTROL PANEL
29 TYPE MONITOR
2P SIDE CONTROL PANEL
1P SIDE COCKPIT
COIN CHUTE TOWER
2P SIDE COCKPIT
FIG. 4 a OVERVIEW
AC COVER
FIG. 4 b REAR VIEW
TABLE 4
AC UNIT
Width Length Height(mm) Weight(kg.)
COCKPIT (per seat) 816 1,495 1,520 209
COIN CHUTE TOWER 265 325 570 15
BILLBOARD 1,608 568 420 31 When assembled 1,632 1,602 1,935 471
7
5. ACCESSORIES
When transporting the machine, make sure that the following parts are supplied.
TABLE 5 ACCESSORIES
DESCRIPTION OWNERS MANUAL Part No.(Qty.)
420-6604-01 (1)
Note Figures
If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.
AC Cable (Power Cord) 600-6729 600-7228 600-6618 (1) OTHERS 600-6619 (1) HONG KONG
Used for installation, see 5 of Section 6.
(1) TAIWAN
KEY MASTER 220-5576 (2)
For opening/closing the doors
CORD CLAMP 280-5009-01 (1)
Used for securing the power cord. see 5 of Section 6.
KEY (2) For the CASHBOX DOOR
The Keys are inside the Coin Chute Door at the time of shipment from the factory.
WIRE HARN EARTH W/LUG M6 600-6664-02 (1)
For TAIWAN. Used for installation,
see 5 of Section 6.
TAMPERPROOF†WRENCH M5 540-0007-01 (1)
TOOL
8
VOL CONT B-5K OHM 220-5737 (1)
Spare, see Section 10.
SW MICRO TYPE 509-5974 (1)
Spare, refer to Section 10.
SW MICRO TYPE 509-5975 (1)
Spare, refer to Section 10.
Heat-Shrinkable Tubing 310-5029-F20 (3)
Spare, see Section 10.
CARTON BOX 601-10642 (1)
Used for transporting the Game Board. Refer to Next Page.
FUSE 5A 514-5036-5000 (1)
Spare, see Section 15.
C
H
E
C
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S
ID
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9
HOW TO USE THE CARTON BOX
STOP
IMPORTANT
When asking for the replacement or repair of the product's Game Board (SEGA HIKARU), be sure to put the Game Board together with the Shield Case in a Carton Box. Otherwise, the request is not acceptable. Put the Shield Case in the Carton Box by paying attention to the correct direction as per the following instructions and as shown by the instructions printed on the Carton Box. Handling in an erroneous manner can damage the Game Board. Remove the Shield Case Brackets from the Shield Case and put the Shield Case in the Carton Box.
SHIELD CASE BRACKETS The shape depends on the type of product.
"CHECK SIDE" Display
FILTER BOARD
Wrap the Shield Case with the packing material and put it in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts.
10
6. ASSEMBLING AND PRECAUTIONS
Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. Perform connector connection securely. Insufficient insertion can cause electric shock and short circuit hazards.
Perform the tightening of hexagon bolts described in 1 above after adjusting the adjusters as per 2 . Make sure that until the adjuster adjustments are made, keep the hexagon bolts tightened temporarily.
When carrying out the assembly work, follow the procedure in the following 7-item sequence:
ASSEMBLING THE COCKPIT
1
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
2
INSTALLING THE BILLBOARD
3
INSTALLING THE AC COVERS (WIRING CONNECTION)
4
POWER SUPPLY, AND EARTH CONNECTION
5
TURNING POWER ON
6
ASSEMBLING CHECK
7
Note that the master key and the cashbox door key (accessories) in addition to the tools such as a Phillips type plus screwdriver, wrench for M16 hexagon bolt and socket wrench are required for the assembly work.
MASTER KEY
Phillips type screwdriver (for M4 screw)
24mm
WRENCH (for M16 hexagon bolt)
SOCKET WRENCH (for M8 hexagon bolt)
11
ASSEMBLING THE COCKPIT
1
Place the two cockpits side by side. Position the 1P cabinet at the left-hand side as viewed
1
facing the monitor. STICKER "L" is attached on the back of 1P cabinet, and STICKER "R" on the back of 2P cabinet (Fig. 6.1a).
STICKER "L"
FIG. 6. 1 a
Install the coin chute tower in between both cabinets. Open the coin chute door and the cashbox
2
door to secure with the 4 hexagon bolts from inside the doors. At this time, make sure that the bolts are fastened temporarily (Fig. 6.1b).
1P COCKPIT
COIN CHUTE DOOR
CASHBOX DOOR
HEXAGON BOLT (4) M8 X 20, w/spring washer,
flat washer used.
COIN CHUTE TOWER
FIG. 6. 1 b
12
3
Install the joint pipe on to the backside of both cabinets by securing with 4 hexagon bolts (at this time, temporarily) (Fig.6.1c)
HEXAGON BOLT(black) (4) M8 X 25, w/spring washer,
flat washer used.
Attach the blind cap to the head of
4
each hexagon bolt (6 bolts on each side of the monitor ... a total of 12) by pressing it in.
JOINT PIPE
FIG. 6. 1 c
BLIND CAP (12 in total) HRT-0001
13
FIG. 6. 1 d
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
2
Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident.
This machine has 8 casters and 8 adjusters (Fig. 6.2a). When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.
Move the machine to the installation
1
position. When installing the machine against or close to a wall, be sure to secure a passage space to enable the player to take a ride in the machine.
ADJUSTER
Attach the joint plate for the 2 internal
2
adjusters shown. First, cause the other 6 adjusters to come into contact with the floor. Make adjuster adjustments with a wrench in a manner to ensure the machine's position is level (Fig.6.2b).
After making adjustments, fasten the
3
adjuster nut upward and secure the height of the adjuster (Fig.6.2b).
ADJUSTER
FASTEN UPWARD.
Attach the joint plate
CASTER
FIG. 6. 2 a BOTTOM VIEW
CASTER
FIG. 6. 2 b ADJUSTER
14
Approx.5mm
ADJUSTER
Insert the notch portions of the joint
4
plate to the 2 adjuster bolt portions.
Lower the adjuster and fasten the nut
5
upward. Secure the joint plate with the nuts and the bottom of adjuster (Fig.6.2c).
Secure the joint plate by fastening the nuts and the bottom of adjuster.
JOINT PLATE
JOINT PLATE
FIG. 6. 2 c JOINT PLATE
After securing the height of the adjusters, tighten all of the hexagon bolts which were fastened temporarily as per 1 above.
FIG. 6. 2 d
Refer to this Fig. (Scale:1/100) for the layout of the place of installation.
FIG. 6. 2 e
Provide sufficient space so as to allow for ventilation by the ventilation fan.
15
3
INSTALLING THE BILLBOARD
BILLBOARD BOX
BILLBOARD HOLDER
Z-BRACKETS
BILLBOARD’s connector
After the 2 game halves are securely mounted together perform the following procedure:
Install the 4 Z-brackets provided in the cash box in the holes provided on the top of the monitor
box. (Note: Use the hex bolts provided in the parts bag and make sure the top edge of the bracket faces away from the player.)
Using the assistance of at least one more person, place the billboard on top of the 2 joined sides of
the game and use the mounted Z-brackets to hook the billboard to the top of the game.
Connect the harnesses extending from the extending from the extending from the monitor tops to
their mating connectors in the billboard.
Install the 4 hex bolts through the brackets already mounted on the back of the billboard into the
holes provided on the back of the monitor cabinet.
16
4
INSTALLING THE AC COVERS (WIRING CONNECTION)
Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock and short circuit hazards. Use care so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards.
The AC cover is used for protecting the wiring and optic fiber cables. When performing the work, be very careful so as not to cause damage by catching them. Pay due attention to handling optic fiber cables in particular. Ensure not to cause breakage to the cables due to excessive bending.
1
Attach AC COVER A to the back of the cabinet (Fig. 6.4) by securing with 5 screws. Make wiring connections between both cabinets & the coin chute tower. Insert the supplied
2
wiring connectors to the corresponding ones which have an identical color and the same number of pins.
Insert the optic fiber cables to the optic fiber connectors in a manner as applicable. There are
3
"TX" and "RX" connectors. Make sure to connect the "TX" connector of one cabinet to the "RX" connector of the other cabinet.
4
Secure the wiring and optic fiber cable with cord clamps in AC COVER A. Install AC COVER B. Insert AC COVER B to AC COVER A from above and secure with 4
5
screws. Secure AC Cover C & AC Cover Lid with 4 screws for each.
6
SCREW (4), black M4 X 8, w/flat & spring washers
SCREW (2), black M4 X 8, w/flat & spring washers
AC COVER A
AC COVER LID
AC COVER B
SCREW (5), black M4 X 8, w/flat & spring washers
SCREW (4), black M4 x 8,w/flat & spring washers
FIG. 6. 4
AC COVER C
17
POWER SUPPLY, AND EARTH CONNECTION
5
Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable. Ensure that the power cord and earth wire are not exposed on the surface (passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering. After wiring power cord on the floor, be sure to protect the power cord. Exposed power cord is susceptible to damage and causes an electric shock accident.
The AC Unit is mounted on the 1P COCKPIT. The AC Unit incorporates the Main SW, earth terminal and Inlet.
Ensure that the Main SW is OFF.
1
Main SW off
MAIN SW
CIRCUIT PROTECTOR
To the Power Supply Socket outlet
EARTH TERMINAL Connect with the
indoor earth terminal.
INLET
FIG. 6. 5 a AC unit
18
2
Connect one end of the earth wire to the AC Unit earth terminal, and the other end to the indoor earth terminal. The AC Unit earth terminal has a Bolt and Nut combination. Take off the Nut, pass the end of earth wire through the Bolt, and fasten the Nut. Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V (USA) and AC 220 ~ 240V, and therefore, this procedure is not necessary.
Firmly insert the power plug into the
3
socket outlet. Insert the opposite side of Power Cord plug to the AC Unit's connector ("INLET").
Perform wiring for the Power Cord
4
and Earth Wire. Install protective covering for the Power Cord and Earth Wire.
Connect the Earth Wire to the Earth Terminal.
FIG. 6. 5 b Earth Wire Connection
HOW TO USE THE CORD CLAMP
Wiring Cover
FIG. 6. 5 c Connecting Power Cord and Earth Wire
In case the Power Plug is apt to come out of place, secure the Power Cord to the periphery of the AC Unit with the Cord Clamp (an accessory).
19
6
TURNING POWER ON
Turn on the AC unit's main switch to connect the power. When the power is connected, the fluorescent light and two cathode ray tubes in the billboard become on. When the power is connected, the system automatically starts to check the network. Do not touch the system until the system completes a network checking and displays an advertising screen. The CHECKING NETWORK NOW message is displayed on the screen during a network checking. Generally it takes 1 to 3 minutes until the system completes a network checking and stops displaying the CHECKING NETWORK NOW message. If a communication problem occurs in the network, the system continues displaying the message. After the completion of a network checking the system displays an advertising screen (ply for hire screen). Sound is output from the speakers on the right and left of the monitor and the speakers and woofers on the seat's backrest. Sound is not output if you have set the function to off. After the power is disconnected, the system can maintain the data of credit number, fractional number of coins, bonus adder count, ranking, and latest scores. Assume that the remaining credit number is enough for a play when the power is disconnected. When the power is reconnected, in this state, the system immediately displays an initial playing screen.
NETWORK check screen
MODE : MASTER SIZE : XXXX GAP : X STATUS : XXXX CHECKING NETWORK NOW
On-screen images are outputted.
Fluorescent lamps are always lit.
Cathode ray tube are always lit.
Sound is emitted.
CONTROL PANEL
Woofer
FIG. 6. 6
20
ASSEMBLING CHECK
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
7
In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 9). In the test mode, perform the following test:
(1) MEMORY TEST
RAM TEST
IC15 IC16 IC17S IC18S GOOD IC22 IC23 IC24S IC25S GOOD IC28 IC29S GOOD IC41 GOOD IC42 GOOD IC44 IC45S IC46 IC47S GOOD IC91S IC92S GOOD IC98 GOOD
OPTIONAL SOUND BOARD: IC2 GOOD
OPTIONAL COMMUNICATION BOARD: IC7 IC8 IC9 IC10 GOOD
PRESS TEST BUTTON TO EXIT
(2) C.R.T. TEST
C.R.T. TEST PAGE #1
0 31
RED
GREEN
BLUE
WHITE
PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
C.R.T. TEST PAGE#2
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
234567890123456789012345678
PRESS SERVICE BUTTON TO ANOTHER PAGE
234567890123456789012345678
PRESS TEST BUTTON TO EXIT
Selecting the RAM TEST on the system test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD.
In the system test mode menu, selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipment from the factory, color deviation, etc., may occur due to the effect caused by geomagnetism, the location building's steel frames and other game machines in the periphery. By watching the test mode screen, make judgment as to whether an adjustment is needed. If it is necessary, adjust the monitor by referring to Section 11. Use the DEMAG SW to remove color deviation due to magnetization.
21
(3) SOUND TEST
SOUND TEST
MAIN SPEAKER LEFT MAIN SPEAKER RIGHT OPTION SPEAKER LEFT OPTION SPEAKER RIGHT > EXIT
SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON
(4) INPUT TEST
INPUT TEST
BULLET OFF MISSILE OFF BOMB OFF VR L OFF VR R OFF START OFF SERVICE OFF TEST OFF STICK H 00H STICK V 00H
In the system test mode, selecting SOUND TEST causes the screen (on which sound related BD and wiring connections are tested) to be displayed. Check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.
Selecting the INPUT TEST on the game test mode menu screen causes the screen (on which each switch is tested) to be displayed. Press each switch. For the coin switch test, insert a coin from the coin inlet with the coin chute door open. If the display beside each switch indicates "ON," the switch and wiring connections are satisfactory.
PRESS TEST AND SERVICE BUTTON TO EXIT
JVS TEST > DISPLAY CONFIG EXIT
NODE 1/1 SWITCH SYSTEM ________ PLAYER1 _____________ PLAYER2 _____________ COIN SLOT1 0000 SLOT2 8000 ANALOG CH1 0000 CH2 0000 CH3 0000 CH4 0000 CH5 0000 CH6 0000 CH7 0000 CH8 0000
SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON
22
(5) OUTPUT TEST
OUTPUT TEST
screen in the Game Test Mode to cause the screen (on which output unit such as lamps
Select OUTPUT TEST from the Menu
ALL VR L VR R BOMB START BILLBOARD > EXIT
SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON
and wiring connections are tested) to appear. Ensure that the output unit functions satisfactorily.
Perform the above inspections also at the time of monthly inspection.
23
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