Sega OUTRUN 2_SP SDX User Manual

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420-6958-01 1ST PRINTING

OWNER'S MANUAL

OWNER'S MANUALOUTRUN 2 SPECIAL TOURS SDX

420-6958-01

Nissay Aroma Building, 5-37-1, Kamata, Ohta-ku, Tokyo 144-8721, Japan Phone: +81-3-5480-6582 Facsimile: +81-3-5480-6584

IMPORTANT

•  Before using this product, read this manual carefully to understand the contents herein stated.

•  After reading this manual, be sure to keep it near the product or in a convenient place for easy reference when necessary.

TABLE OF CONTENTS

E0-0612 420-6958-01

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

TABLE OF CONTENTS .......................................................................................

INTRODUCTION ................................................................................................iii

1 HANDLING PRECAUTIONS ......................................................................1

2 PRECAUTIONS REGARDING INSTALLATION LOCATION .................... 6

2-1 LIMITATIONS OF USAGE ...........................................................................................6

2-2 OPERATION AREA .....................................................................................................7

3 PRECAUTIONS REGARDING PRODUCT OPERATION .......................... 8

3-1 BEFORE OPERATION ................................................................................................8

3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) ........................... 11

3-3 PRECAUTIONS FOR TICKET OPERATION ............................................................13

3-4 SWITCHING OFF THE POWER ................................................................................16

4 PART DESCRIPTIONS ............................................................................ 17

5 ACCESSORIES ........................................................................................ 20

6 ASSEMBLY AND INSTALLATION ........................................................... 24

7 PRECAUTIONS WHEN MOVING THE MACHINE ................................ 116

8 PROJECTOR ..........................................................................................120

8-1 CLEANING THE SCREEN ......................................................................................121

8-2 PROJECTOR ADJUSTMENT .................................................................................122

8-3 CHANGING THE LAMP UNIT .................................................................................126

9 LCD MONITOR .......................................................................................133

9-1 CLEANING THE MONITOR SURFACE ..................................................................133

9-2 ADJUSTMENT METHOD ........................................................................................134

10 STEERING WHEEL MECHANISM ........................................................136

10-1 VOLUME ADJUSTMENT AND REPLACEMENT .................................................137

10-2 GREASING ............................................................................................................141

11 GEAR SHIFTER ..................................................................................... 142

11-1 GEAR SHIFTER REMOVAL ..................................................................................142

11-2 SWITCH REPLACEMENT .....................................................................................143

11-3 GREASING ............................................................................................................143

TABLE OF CONTENTS

12 ACCELERATOR & BRAKE ...................................................................144

12-1 VOLUME ADJUSTMENT AND REPLACEMENT .................................................144

12-2 GREASING ............................................................................................................147

13 COIN SELECTOR ..................................................................................148

14 GREASING THE RIDE MECHANISMS .................................................150

14-1 GREASING THE ACTUATOR ...............................................................................151

14-2 GREASING THE GUIDE .......................................................................................156

15 FLUORESCENT LIGHT AND LAMP REPLACEMENT ......................... 160

16 PERIODIC INSPECTION ........................................................................165

17 TROUBLESHOOTING ...........................................................................168

18 GAME BOARD ....................................................................................... 172

18-1 REMOVING THE LINDBERGH .............................................................................173

18-2 COMPOSITION OF THE GAME BOARD .............................................................177

18-3 SOFTWARE INSTALLATION ................................................................................178

19 DESIGN-RELATED PARTS ................................................................... 186

20 WIRE COLOR CODE TABLE ................................................................ 188

21 WIRING DIAGRAM ................................................................................189

INTRODUCTION

iii

INTRODUCTION

Indicates important information that, if ignored, may result in the mishandling of the product and cause faulty operation or damage to the product.

This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing control, spare parts, etc. for the product,

“OUTRUN 2 SPECIAL TOURS SDX.”

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufﬁciently understanding the instructions.

In the unlikely event that the product does not function correctly, DO NOT allow anyone other than a technician to touch the internal system. Turn off the power to the machine, making sure to unplug the electrical cord from the outlet, and contact the ofﬁce listed below or the point of purchase for this product.

Use of this product is unlikely to cause physical injuries or damage to property. However, points that require special attention are indicated by bold text, the word “IMPORTANT” and the symbol below.

SPECIFICATIONS

Installation space:

8,250 mm (324.8 in.) [Width] x 3,250 mm (128.0 in.) [Depth] Height: 2,610 mm (102.8 in.) Weight: 3,930 kg (8,664.2 lbs.) Power, maximum current: [Billboard, Control tower] 640 W, 5.0 A (Single phase AC 200 V, 50/60 Hz Area) 590 W, 4.1 A (Single phase AC 220 V, 50 Hz Area) 590 W, 4.1 A (Single phase AC 220 V, 60 Hz Area) 590 W, 3.9 A (Single phase AC 240 V, 50 Hz Area) [Per cabinet] 670 W, 4.5 A (Single phase AC 200 V, 50/60 Hz Area) 700 W, 4.3 A (Single phase AC 220 V, 50 Hz Area) 730 W, 4.6 A (Single phase AC 220 V, 60 Hz Area) 700 W, 4.1 A (Single phase AC 240 V, 50 Hz Area)

Sega Amusements U.S.A., Inc.

800 Arthur Avenue, Elk Grove Village, IL 60007-5215, U.S.A.

TEL: 1-847-364-9787 TOLL FREE: 1-888-877-2669 FAX: 1-847-427-1065

SEGA AMUSEMENTS EUROPE, LTD.

Suite 3a, Oaks House 12-22, West Street, Epsom, Surrey, KT18 7RG, United Kingdom

Telephone: +44 (0) 1372 731820 Facsimile: +44 (0) 1372 731849 e-mail: mailbox@sega.co.uk http://www.sega-amusements.co.uk

NOTE: The contents herein described are subject to change without notice.

INTRODUCTION

Procedures not described in this manual or marked as ‘to be carried out by site maintenance personnel or other qualified professionals’ should not be carried out by personnel without the necessary skill or technology. Work carried out by unqualiﬁed persons may cause serious accidents, including electrocution.

Parts replacement, maintenance inspections and troubleshooting should be carried out by site maintenance personnel or other qualiﬁed professionals. This manual includes directions for potentially dangerous procedures which should only be carried out by professionals with the appropriate specialized knowledge.

The site maintenance personnel or other qualiﬁed professionals mentioned in this manual are deﬁned as follows:

Site maintenance personnel: Individuals with experience in maintaining amusement equipment, vending machines, etc., working under the supervision of the owner/operator of this product to maintain machines within amusement facilities or similar premises by carrying out everyday procedures such as assembly, maintenance inspections, and replacement of units/ expendable parts.

Activities to be carried out by site maintenance personnel:

Amusement equipment/vending machine assembly, maintenance inspection and replacement of units/expendable parts.

Other qualiﬁed professionals:

Persons employed by amusement equipment manufacturers, or involved in design, production, testing or maintenance of amusement equipment. The individual should have either graduated from technical school or hold similar qualiﬁcations in electrical/electronics/mechanical engineering.

Activities to be carried out by other qualiﬁed professionals:

Amusement equipment/vending machine assembly, repair/adjustment of electrical/electronic/mechanical parts.

Deﬁnition of 'Site Maintenance Personnel or Other Qualiﬁed Individuals'

HANDLING PRECAUTIONS

1 HANDLING PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

● Before performing work, be sure to turn the power off. Performing the work without turning the power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.

● Do not expose power cords or earth wires on the surface, (floor, passage, etc.). If exposed, the power cords and earth wires are susceptible to damage. Damaged cords and wires can cause an electric shock or short circuit.

● To avoid causing a ﬁre or an electric shock, do not put things on or damage the power cords.

● When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a ﬁre or an electric shock.

● In case the power cord is damaged, ask for a replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause ﬁre, an electric shock or leakage.

● Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock.

● Be sure to use fuses meeting the specified rating. Using fuses exceeding the speciﬁed rating can cause a ﬁre or an electric shock.

● Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock.

● Speciﬁcation changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.

- Failure to observe this may cause a ﬁre or an electric shock. Non-compliance

with this instruction can have a bad inﬂuence upon physical conditions of the players or the onlookers, or result in injury during play.

- SEGA shall not be held responsible for damage, compensation for damage

to a third party, caused by speciﬁcation changes not designated by SEGA.

● If work or parts replacement not indicated in this manual is carried out, an accident may occur. If it is necessary to carry out work not indicated in this manual, be sure to have it done by the ofﬁce indicated in this manual or by the point of purchase. Also, please inquire regarding details of the work involved.

● Be sure to perform periodic maintenance inspections herein stated.

● This machine does not have a power switch that turns all of the power on or off at once. Even when power to the control tower is turned off, current will continue to ﬂow through part of the circuitry inside each cabinet. For this reason, before performing maintenance on a cabinet, also turn off the power switch on the side of the DLP base.

HANDLING PRECAUTIONS

● For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard.

● This product uses a projector. The projector’s screen can be easily damaged so exercise caution when cleaning it. For details, read the chapter on “Projector.”

● Some parts are not designed and manufactured specifically for this game machine. The manufacturers may discontinue, or change the speciﬁcations of such general-purpose parts. If this is the case, SEGA cannot repair or replace a failed game machine whether or not a warranty period has expired.

HANDLING PRECAUTIONS

CONCERNING THE STICKER DISPLAY

This SEGA product has stickers attached describing the product manufacture No. (Serial No.) and Electrical Speciﬁcations. It also has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repairs, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial Number indicates the product register. Identical machines could have different parts depending on the date of production. Also, improvements and modiﬁcations might have been made after the publication of this manual. In order to ensure you order the correct parts, mention the Serial No. when contacting the applicable places.

CONCERNING WARNING DISPLAYS

This SEGA product has warning displays on stickers, labels and/or printed instructions adhered/attached to or incorporated in the places where a potentially hazardous situation could arise. The warning displays are intended for accident prevention for customers and for avoiding hazardous situations relating to maintenance and servicing work. Some portions of the cabinet contain high voltage and may cause accidents if touched. When performing maintenance, be very careful of the warning displays. It is especially important that any complex repair and replacement work not mentioned herein should be performed by those technical personnel who have knowledge of electricity and technical expertise. In order to prevent accidents, caution any customer ignoring the warnings to cease and desist immediately.

HANDLING PRECAUTIONS

PRECAUTIONS REGARDING INSTALLATION LOCATION

2 PRECAUTIONS REGARDING INSTALLATION LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and/or malfunction.

- Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and/or shower, etc.

- Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc.

- Places ﬁlled with inﬂammable gas or places in the vicinity of highly inﬂammable/ volatile chemicals or hazardous matter.

- Dusty places.

- Sloped surfaces.

- Places subject to any type of violent impact.

- Places in the vicinity of anti-disaster facilities such as ﬁre exits and ﬁre extinguishers.

- Areas where the temperature exceeds the applicable temperature (ambient temperature) range of 5 to 30 degrees centigrade.

● Be sure to che ck t he E lectrical Specifi cations. Ensure tha t this product is compatible wit h the location’s power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock.

● A dedicated breaker and grounding mechanism are necessary for the control tower and each cabinet of this product. Failure to heed this warning can cause a ﬁre or electric shock.

● Use wires of the following capacity for the indoor power wiring. The use of wires of different electrical speciﬁcations can cause a ﬁre or electric shock.

Control tower: Single phase AC 200-240 V, 15 A min. Per cabinet: Single phase AC 200-240 V, 15 A min.

● Be sure to use an independent power supply equipped with an earth leakage breaker. Using a power supply without an earth leakage breaker can cause an outbreak of ﬁre if a power surge occurs.

● Putting many loads on one electrical outlet can cause generation of heat and a ﬁre resulting from overload.

● Use cable as rated below for the power cable. Use of a rated cable that does not satisfy the prescribed rating can cause ﬁre and electric shock.

Single phase AC 200-240 V, 15 A min.

Electricity Consumption:

[Billboard, Control tower]

MAX. 5.0 A (Single phase AC 200 V, 50/60 Hz Area)

MAX. 4.1 A (Single phase AC 220 V, 50 Hz Area)

MAX. 4.1 A (Single phase AC 220 V, 60 Hz Area)

MAX. 3.9 A (Single phase AC 240 V, 50 Hz Area)

[Per cabinet]

MAX. 4.5 A (Single phase AC 200 V, 50/60 Hz Area) MAX. 4.3 A (Single phase AC 220 V, 50 Hz Area)

MAX. 4.6 A (Single phase AC 220 V, 60 Hz Area)

MAX. 4.1 A (Single phase AC 240 V, 50 Hz Area)

2-1 LIMITATIONS OF USAGE

PRECAUTIONS REGARDING INSTALLATION LOCATION

● For the operation of this machine, secure a minimum area of 9.4 m (W) x 4.9 m (D). These dimensions are necessary to enable the customer to walk around the machine and also to provide adequate ventilation. This machine is a ride, so there is a possibility of a player falling off. In such an event, if a player strikes his or her head, a serious accident may occur, so be sure to secure the minimum area around the machine speciﬁed in this manual.

● Be sure to provide sufﬁcient space speciﬁed in this manual. Do not allow objects to block the ventilation ports. It can cause generation of heat and a ﬁre.

● SEGA shall not be held responsible for damage or compensation for damage to a third party, resulting from the failure to observe this instruction.

● If the machine does not ﬁt through the entryway to the installation location, do not disassemble it without ﬁrst consulting the instructions. The machine should only be disassembled in accordance with the instructions listed in this manual; do not attempt to disassemble it in any other way. Speciﬁc tools and adjustment procedures are required to assemble and disassemble the mechanical parts. Attempting to assemble or disassemble the machine without consulting the instructions may result in accidents during assembly/disassembly and electric shock, short circuits, and/or personal injury during operation. If the machine still does not ﬁt through the entryway after following the procedures in this manual, contact your retailer or the ofﬁce listed in this manual.

● If the machine is still too large to fit through the entryway after following the procedures listed in this manual, do not tip the machine on its side. Attempting to transport the machine while it is tipped on its side may cause accidents. It may also damage or warp parts of the machine, resulting in accidents during operation.

● To install this product, the entrance must be at least 1.4 m in width and 1.45 m in height. If the entrance is too narrow, do not tilt the product carelessly. If all the product weight is put on the casters at one side only, there could be damage or deformation, causing serious accidents such as workers getting caught underneath.

● Secure a space of at least 0.7 m at the front of the control tower. Unless there is sufﬁcient space to allow the attendant to move freely in front of the control tower, it will be impossible to guarantee safety in the event of an abnormality.

FIG.2 Operation area (Unit: mm)

(9400)

0001

8250

00 7

)0094(

0023

2-2 OPERATION AREA

PRECAUTIONS REGARDING PRODUCT OPERATION

3 PRECAUTIONS REGARDING PRODUCT OPERATION

To avoid injury and trouble, be sure to pay attention to the behavior of visitors and players.

● Check if all of the adjusters are in contact with the surface. If they are not, the cabinet can move and cause an accident.

● To ensure safety, carry out a trial run before starting operation, and be sure to check the safety devices. Each ride moves, so each is equipped with safety devices. Be sure to check that these safety devices function normally.

- Can you play a game when the motion of the ride has been stopped with the

motion selector switch on the control tower?

- When ride motion has been selected, can you stop the motion of the ride with

the motion selector switch on the control tower after the game has started?

- Does the ride stop when the MOTION STOP button at the center of the control

panel is pressed?

● Check each safety device and also check to see if any of the rides move abnormally. Abnormal motion may cause an accident, so do not operate the machine until the cause of the abnormality has been removed.

- Does the ride move in the direction corresponding to the direction of operation?

- Does the ride move smoothly?

- Is there any undesirable looseness in the ride?

- Is any unusual noise emitted while the ride is operating?

- Is any unusual vibration emitted while the ride is operating?

- Does the ride stop at an even position when the game is over?

3-1 BEFORE OPERATION

PRECAUTIONS REGARDING PRODUCT OPERATION

● If an abnormality occurs in the ride mechanism, immediately stop operation, turn off the power, and contact the ofﬁce indicated in this manual or the point of purchase. If you continue to operate the machine while there is an abnormality in it, a serious accident such as an electric shock, short circuit, ﬁre, or a fall may occur.

● The motion of the ride will not stop when the ride is touched by anybody other than a player. Be sure to monitor the machine during a game.

● If a part related to the actuator of the ride mechanism breaks or deforms, for example, necessitating replacement or repair of the part, request the office indicated in this manual or the point of purchase to carry out this work. Specialized knowledge, technical expertise, and tools are necessary for carrying out this work. If you attempt to carry out this work yourself, an accident may occur.

● Be sure to perform appropriate adjustment of the projector. For operation of this machine, do not leave monitor’s ﬂickering or deviation as is. Failure to observe this can have a bad inﬂuence upon the players’ or the customers’ physical conditions.

● It is suggested to prepare a rest space for players who feel sick after playing the game.

● Do not put any heavy item on this product. Placing any heavy item on the product can cause an accident fall or parts damage.

● Do not climb on the product. Climbing on the product can cause an accident fall. To check the top portion of the product, use a step ladder.

● To avoid electric shock, check to see if door & cover parts are damaged or omitted.

● To avoid electric shock, short circuit and/or parts damage, do not put the following items on or in the periphery of the product.

Flower vases, ﬂowerpots, cups, water tanks, cosmetics, and receptacles/containers/

vessels containing chemicals and water.

● Inspect for the following items during a trial run. If there is any type of error, use the Test Mode, etc., to resolve the problem. If you continue use with an error, it can cause an accident or irreparable parts damage.

- Do the steering wheel and the ride move smoothly during the initialization

operation? (See Chapter 7.)

- Is there any strangeness in the operability of the steering wheels or the pedals?

- Is there any abnormality in the steering wheel reaction mechanism?

- Is there any improper adjustment of the projector screen?

- Are the bellows torn or has a screw dropped out of them?

● During daily cleaning, be sure to check the surface of the steering wheel, gear shifter, and other parts that the player touches with his hands for damage, cracks, or loose screws. If a player uses the machine while it is damaged, cracked, or has a loose screw, the player may become injured.

● During daily cleaning, be sure to check the seat for any abnormality, wetness, etc. Failure to do this may result in deliberate tampering or negligence being left undetected.

PRECAUTIONS REGARDING PRODUCT OPERATION

● Players directly hold the controller with their bare hands so it is recommended that wet towels (paper towels) be provided.

● Endeavor to clean the steering wheel and seat frequently.

● Provide a container or space for storing the customers’ hand luggage, etc. To help prevent an accident and also protect parts, establish measures so that customers do not bring raingear, such as umbrellas, on rainy days, or juice or other beverages, into the area where the machine is installed.

● During network play, if communication is interrupted for some reason, each game will continue independently. Also, if communication is interrupted while in Customer Welcome Mode, the Test Screen will appear.

● When one cabinet connected for network play enters the Test Mode, the other cabinets will move to the Test Screen. For this reason, do not needlessly put a cabinet in the Test Mode while a customer is playing a game, even if the cabinet is not being used.

● You can make game settings and coin/credit (fee) settings individually, even for cabinets that are connected for network play. You can also change the settings of an individual cabinet to those for advanced players or beginners, for example. Normally, however, set all of the cabinets to the same settings. If you make a mistake in the fee setting, it is likely that the balance of payments and other items will be adversely affected.

In order to prevent an accident or unnecessary trouble, the attendant or operator must endeavor to always pay attention to the behavior of the players and customer. This machine has movable rides of about the same size as an automobile. Sometimes a player or a customer may behave in an unexpected way. Be adequately aware of safety, and stop any behavior that is considered dangerous.

● For safety, do not allow any of the following people to play the game.

- Those who have high blood pressure or a heart problem.

- Those who have experienced muscle convulsion or loss of consciousness when playing video games, etc.

- Those who have neck or spinal cord problems.

- Those who are intoxicated or under the inﬂuence of drugs.

- Pregnant women or those who could be pregnant.

- Those who are not in good health.

- Those who do not follow the attendant’s instructions.

- Those who cannot grasp the Control Unit securely because of immobility in ﬁngers, hands or arms.

- Persons who disregard the product’s warning displays.

The game cannot be played while sitting in a wheelchair.

3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

PRECAUTIONS REGARDING PRODUCT OPERATION

● For safety’s sake, a person of less than 140 cm in height cannot play games on this machine. Because of the dimensions of the seat and the place where the player puts his or her feet, there is a risk that when the ride moves the player may fail to support their weight, causing the player to fall off the ride.

● Even players who have never been adversely affected by light stimulus might experience dizziness or headache depending on their physical condition when playing the game. Small children are especially likely to experience these symptoms. Caution guardians of small children to keep watch on their children during play.

● Instruct those who feel sick during play to have a medical examination.

● To avoid injury from falls and electric shocks due to spilled drinks, instruct the player not to place heavy items or drinks on the product.

● To avoid electric shocks and short circuits, do not allow customers to put hands and ﬁngers or extraneous matter in the openings of the product or small openings in or around the doors.

● For safety’s sake, warning indicators such as stickers are placed on the machine. However, a careless player will generally fail to read these warnings. The attendant must point out steps and level differences on the ride in order to prevent the occurrence of an accident.

● To avoid falls and resulting injury, immediately stop customers from leaning against or climbing on the product, etc.

● No more than 2 persons should sit on each ride of this machine. Instruct customers that 3 or more players must not sit on a ride. Failure to observe this precaution may result in players striking their bodies against each other, causing them to receive blows, fall over, or fall off the ride.

● Instruct customers not to get on or in any ride part, such as the rear of the ride or behind the back of the seat, other than the seat. Failure to observe this precaution may results in players falling over, falling off, or catching body parts in the ride.

● Entering the cabinet with a wet umbrella or wet shoes is strictly forbidden. There are electrical parts and wiring underneath the cabinet ﬂoor. If these become wet, this can cause an electric shock or short circuit. Be especially careful in managing the product on rainy days.

● Take care not to place a heavy object on a ride or seat. This may cause the object to strike the player when the ride moves.

● Instruct customers not to play a game with a child on their knees. This may cause an accident such as the child becoming caught between the control panel and the player or the child falling off the ride.

● Instruct players not to stand during a game in which the ride moves. This may result in the player falling off the ride or falling over.

● Instruct persons other than players to keep away from the machine while a game is in progress. If a person touches the moving ride, this may result in an accident such as the person falling over or getting his or her ﬁngers caught in the bellows.

● An infant is unable to recognize danger, so instruct the guardian of the infant to be attentive and ensure that the infant does not approach the machine.

PRECAUTIONS REGARDING PRODUCT OPERATION

● Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or cause the cabinet to fall over, resulting in injury.

● Items such as large ﬁnger rings can cause injury to the ﬁngers while playing. Instruct players to remove all accessories that could cause an accident before playing.

● Take care to ensure that two persons do not attempt to play a game by grasping a single steering wheel. Failure to heed this precaution may result in a minor or a major collision.

● Explain that the MOTION STOP button can be pressed to stop play whenever the player feels ill.

● Explain that the attendant will stop the game if he or she judges that a situation is dangerous.

● Take care to ensure that other customers do not touch operating devices during a game. Failure to heed this precaution may result in an accident or cause trouble between customers.

● There are steps and level differences on each ride, so instruct players to be careful when getting on or off the ride.

● Do not allow players to extend their hands or feet out from the ride during play. Otherwise there could be bruises, sprains or other accidental injuries.

● Instruct the player to adjust the seat in the front-rear direction to match his or her body size. If a player plays a game in an unreasonable posture, he or she may sustain an injury or incur discomfort.

● The load limit on one ride of the machine is 300 kg. If you allow a person or persons weighing more than the load limit to get on a ride and operate it, the ride may break down or wear considerably.

● If a player carries hand luggage or other items onto a ride, objects may fall off or roll over, for example, when the ride moves, resulting in injury or damage. Also, instruct players not to take breakable items, etc., onto the ride.

● After the end of a game, check to ensure that the player has not forgotten or dropped any belongings.

PRECAUTIONS REGARDING PRODUCT OPERATION

3-3 PRECAUTIONS FOR TICKET OPERATION

When carrying out ticket operation, ensure that an attendant (operator) is present. Note, however, that it is assumed that different operation methods are employed for each installation facility. Consequently, in this manual, common precautions and handling procedures for operating this product are described. Individual precautions for operation are the same as those set out in 3-1.

● To ensure safe operation, the attendant must pay attention to the behavior of the players and also the performance of the ride and other machine parts. The points to which the attendant must pay particular attention are as follows.

- Ensuring that the player watches his or her step when getting on or off the ride

- Paying attention to any belongings that the player takes onto the ride

- Checking the number of persons

- Explaining the precautions to be observed for preventing accidents

- Watching the players during a game

- Stopping the motion of the ride if an abnormality or accident occurs

- Prohibiting access by customers other than players

- Guiding the players off the ride at the end of the game

- Checking for forgotten or dropped items

- Checking the seat, steering wheel, gear shifter, etc.

- Guiding evacuation in the event of a ﬁre or an earthquake

● To prevent the possibility of an accident, the following persons must play without any ride motion. In order to prevent unnecessary trouble, explain this to the players before the start of the game.

- Persons susceptible to motion sickness.

- Those who require supporting devices, etc., to walk.

- Those who cannot bend their knees because of illness, etc.

- Those who have fractures or other bone abnormalities anywhere in the body.

● Before leaving the control tower, the attendant must lock the cover of the service panel. This is to prevent the possibility of a serious accident resulting from somebody tampering with the controls.

● To operate the machine through ticket operation, unify the settings in the Test Mode of the four cabinets by entering the GAME ASSIGNMENT MENU and selecting TICKET1 (or TICKET2) for the OPERATION MODE.

● Set the main switch on the service panel of the control tower to ON. If it is not in the ON position, the control tower cannot be operated.

● For the TICKET1 or TICKET2 setting, use a ticket, token, etc. A coin cannot be used.

PRECAUTIONS REGARDING PRODUCT OPERATION

Control tower operation

The control tower has various switches and lamps, and a microphone. By controlling them, it is possible to manipulate the CCD camera and each cabinet’s entry status, and also carry out a multi-cabinet start, PA announcements, etc.

FIG. 3-2 Service panel

Main switch

This switch permits manipulation of the service panel. If it is not ON, the service panel cannot be manipulated.

ENTRY button

These buttons enable any desired cabinet (seat) to be entered into a game. When the button ﬂashes, the

corresponding cabinet is in an entered status. It is possible to cancel the entered status by pressing the same button once again.

START button

When this button is pressed, the status of cabinets entered into the game is ﬁnalized and the game starts. While the game is in progress, ENTRY buttons remains lit until the game is over.

CAMERA selector button

These buttons enable any desired CCD camera image to be selected. The CCD camera image of the seat

corresponding to the button that is lit is displayed on the LCD screen on the billboard.

SAFETY lamp

While this lamp is lit, the motion operation of the ride is enabled. When the lamp is out, the ride is in a stopped

condition. Lit: Motion takes place normally. Out: The motion selector switch on the tower side is in the STOP position. Flashing: The motion stop switch on the cockpit side has been pressed.

ERROR lamp

Flashes when an error occurs. The content of the error is indicated below. Out: Communication takes place normally. Flashing: There is abnormal communication between the tower control board and the actuator control board.

PRECAUTIONS REGARDING PRODUCT OPERATION

MOTION selector switch

This switch selects either no motion (STOP) or motion (NORMAL) during a game. If this switch is in the STOP

position at the start of a game, motion will not take place until after the game is over.

It is also used to stop motion if NORMAL is selected and an abnormally occurs after the game starts.

MOTION STOP button at center of control panel

This button stops the motion of the ride during a game. Immediately after the start of a race, an input can be made, and once this button is pressed the ride returns to its

initial position, and motion stops.

Unless the game is over, the motion stop condition cannot be canceled, and the ride cannot move.

Microphone volume control (MIC VOLUME)

Used to adjust the volume of the microphone that the attendant uses (for making announcements).

OPERATION MODE Settings

Attendant operation of the control tower is affected by each setting as shown below.

TABLE 3-2

OPERATION

MODE

Operation of

control tower

Work procedure

Operation 1

Entry method

Operation 2

Game start

method

Operation 3

Selection of

number of drivers

TICKET 1 Yes:

Entry and game start operations can be performed from the control tower, and any incorrect input, which was made when deciding the number of drivers, can be canceled, and a selection made once again.

Press the ENTRY button corresponding to the cabinets that you wish to enter into a game.

Upon completion of the entry, press the START button.

Once the players have determined the number of drivers, the screen pauses temporarily, and the machine waits for input from the attendant. Provided that there is no problem with the selection, the attendant should brieﬂy press the ENTRY button of the desired cabinets. Then, the next selection screen appears. If a mistake was made in the selection of the number of drivers, pressing the ENTRY button of the desired cabinets for an extended period (at least 3 seconds) will cause the previous screen to reappear.

TICKET 2 Yes:

Entry and game start operations can be performed from the control tower.

Press the ENTRY button corresponding to the cabinets that you wish to enter into a game.

Upon completion of entry, press the START button.

This completes the work of the attendant.

COIN No No No No

PRECAUTIONS REGARDING PRODUCT OPERATION

If the power is turned off when the actuator that moves the ride is in an elongated condition, noise will be emitted when the ride contracts. Although there is no concern about wear or overloading, this occurrence is likely to cause apprehension. The following is an explanation of how to turn the power off quietly by adhering to a certain set of steps. Note, however, that this power off procedure cannot be conducted while a game is in progress.

 1

Turn OFF the main switch on the service panel of the control tower. (See Fig. 3-2.)

 2

When you wish to turn OFF the power switches of the four cabinets, press the START button on the service

panel for an extended period. Press the START button continuously for at least 3 seconds until the rides start to move.

 3

Each ride will move to its bottommost point and then stop.

 4

Turn OFF the power switch on the control tower. This switch is behind the lid on the left side seen facing

the control tower. (See Fig. 4c.)

If you turn OFF the power without carrying out the above procedure, the ride will descend a little at a time while emitting a noise. This is the noise of the elongated actuator contracting. Although the actuator will not wear due to this operation, you should carry out the above procedure before turning OFF the power.

 5

Before carrying out maintenance on a particular cabinet and cockpit, turn OFF the power switch on the side

of the DLP base of the target cabinet. (See Fig.4b.)

To turn OFF only the target cabinet, press the ENTRY button for the target cabinet on the service panel for an extended period. Press the button continuously for at least 3 seconds until the ride starts to move. Only the ride of the target cabinet will move to its bottommost point and then stop.

3-4 SWITCHING OFF THE POWER

PART DESCRIPTIONS

4 PART DESCRIPTIONS

FIG. 4a Overall Diagram

PART DESCRIPTIONS

FIG. 4b

FIG. 4c

PART DESCRIPTIONS

Name (quantity) Width × Depth ×

Height (mm)

Mass (kg)

REAR CABINET (4) W 1,400 × D 1,850 × H 1,170 363

FRONT CABINET (4)

W 1,620 × D 880 × H 1,250 177

DLP BASE (4) W 1,510 × D 850 × H 920 152

PROJECTOR (4)

W 1,510 × D 570 × H 1,400 110

REAR LAMP (4)

W 1,310 × D 360 × H 210 23

CENTER STEP (3) W 665 × D 1,990 × H 62 29

SIDE STEP L (1) W 332 × D 1,990 × H 62 18

SIDE STEP R (1)

W 332 × D 1,990 × H 62 18

CONTROL TOWER (1) W 565 × D 555 × H 1,065 87

RANKING BOARD (1) W 1,400 × D 620 × H 775 84

RANKING BASE W 1,400 × D 580 × H 115 -

RANKING BOX W 1,045 × D 180 × H 650 -

LCD UNIT (1)

W 1,400 × D 620 × H 775 68

LCD BASE W 1,400 × D 580 × H 115 -

LCD MONITOR

W 980 × D 95 × H 590 -

SPEAKER BOX L (1)

W 1,810 × D 580 × H 765 71

SPEAKER BASE L W 1,710 × D 580 × H 275 -

MIRROR BOX L W 935 × D 285 × H 500 -

SPEAKER BOX R (1) W 1,810 × D 580 × H 765 71

SPEAKER BASE R W 1,710 × D 580 × H 275 -

MIRROR BOX R W 935 × D 285 × H 500 -

ACCESSORIES

5 ACCESSORIES

Conﬁrm that the accessories listed in the table below are present when setting up the product. Accessories marked “Spare” in the note column are consumable items but included as spares. If there are an insufﬁcient number of game play manuals, request the point of purchase or the ofﬁce indicated in this manual to supply additional manuals.

TABLE 5a

DESCRIPTION:

OWNER’S MANUAL

Part No. (Qty.):

420-6958-01 (1)

Note:

This manual

Figures:

Parts not labeled with part numbers are as yet unregistered or cannot be registered. Be sure to handle all parts with care, as some parts are not available for purchase separately.

SERVICE MANUAL 420-6990-01 (1) Explanation of software

PARTS CATALOG 420-6991-01 (1) Parts list

LINDBERGH SERVICE MANUAL 420-6921-01 (1) Explanation of built-in game board

KEY MASTER 220-5793-2-A001 (2) For operating/closing the doors

The key master is shipped with the manual packed together with the accessories.

KEY (2 each)

Each key is used for opening and closing the coin chute door of a seat. The key for each seat is different. The keys are placed inside the coin chute doors for shipping.

PROJECTOR REMOTE CONTROLLER 200-6023 (4) For making adjustments. (See Chapter 8.)

LCD REMOTE CONTROLLER 200-6060 (1) For making adjustments. (See Chapter 9.) Located inside the LCD packing box.

ACCESSORIES

HALOGEN LAMP 390-6732-40M (5) Spare. (See Chapter 15.)

Attached to the machine during installation and assembly. An additional 14 identical lamps are packed together with the machine.

GREASE GUN 090-0083 (1) For greasing up. (See Chapter 14.)

GREASE 090-0289 (1) For greasing up. (See Chapter 14.)

スポットランプ110V35W 390‑6730‑Ｗ（１６）アームに取付、残り２個がスペア６章、１２章参照

TAMPERPROOF SCREW WRENCH 540-0007-01 (1) Tool. (See Chapter 11.)

SERVICE MANUAL DVP ENG 420-6923-01 (1)

DVD DRIVE 610-0719-01-91 (1) For software installation. (See Chapter 18.)

ASSY WIRE DVD 605-0094 (1) For software installation. (See Chapter 18.)

VOLUME 220-5753/220-5484 (2) Spare. (See Chapters 10 and 12.)

MICROSWITCH 509-5704 (2) Spare. (See Chapter 11.)

ACCESSORIES

The parts shown in TABLE 5b are not used for normal maintenance. They are used to reinstall software that was inadvertently uninstalled.

TABLE 5b

DVD SOFTWARE KIT (1) Software media. (See Chapter 18.)

NOTE: When you order the DVD-ROM disc only, specify the part number 610-0726-0015 (DVD SOFT ORA).

ACCESSORIES

● Perform assembly work by following the procedure herein stated. Failure to comply with the instructions can cause electric shock.

● Perform assembling as per this manual. Since this is a complex machine, incorrect assembling can cause an electric shock, machine damage and/or improper functioning as per speciﬁed performance.

● When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage.

● Adhere strictly to all of the work procedures stipulated in this document. If two or more workers are working at the same time, exercise special caution. If sequences are carried out erroneously, accidents can result. There might also be cases in which the assembly cannot be completed.

● Pay special attention to the surroundings when a multiple number of workers are working at the same time. There is always the danger that a worker might be injured. In assembly and installation of this product, there are procedures in which a stepladder is used, procedures in which heavy objects are attached, and procedures involving connection of a rated power supply of 15 amperes. Carelessness in doing work could lead to grave injuries and even fatalities.

● Ensure that connectors are accurately connected. Incomplete connections can cause electric shock.

● This work should be carried out by the site maintenance personnel or other qualiﬁed professionals. Work performed by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. If no one with proper technological expertise is available, request service from the ofﬁce indicated in this document or the point of purchase so as to ensure safety.

● Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a risk of ﬁre.

● Do not leave power cable or earth lines exposed over passageways. Exposure could lead to damage, electric shock or short circuit. Wherever wiring has been laid out on a floor surface, use a wiring protection cover. (Wiring diameter: Power cable, approx. Ø18)

● Persons who connect indoor power supplies must be qualified electricians. Do not allow anyone without proper qualiﬁcations to make such connections. Otherwise there could be electric shock.

6 ASSEMBLY AND INSTALLATION

ASSEMBLY AND INSTALLATION

● Provide power cables for connecting the indoor power supply to the product. Four cables are needed for the cabinets, and one for the control tower. The rating of each power cable must be at least 15 amperes. The cables must conform to this requirement and also be of sufﬁcient length to enable the indoor power supply to be connected to the product without difﬁculty. Use of a cable that does not meet the requirements can result in a ﬁre or electric shock.

The recommended dimensions of the power cable terminal for cabinet use

are a hole diameter of 8.4 mm and width of 15 mm, and the recommended dimensions of power cable terminal for control tower use are a hole diameter of

6.4 mm and width of 12 mm.

● Provide an earth wire for connecting the indoor earth terminal to the product earth terminal. Unless grounding is secure, there could be electric shock, damage to parts, or faulty operation.

The recommended dimensions of the terminal to be connected to the cabinet

earth terminal are a hole diameter of 8.4 mm and width of 15 mm, and those of the control tower earth terminal are a hole diameter of 4.3 mm and width of 9.5 mm.

● For the sake of safety and workability, use 3 core coaxial cabtire cables for the power cables. Note, however, that it is necessary to change the earth wire terminal on the power cable for the control tower as indicated above.

● When inserting or removing a connector, always hold it by its main part. If you hold it by anything else while doing so, the connections between wire and connector terminal fixtures could be damaged; and there could be a short circuit or ﬁre.

● Make sure that all the adjusters are resting on the ﬂoor. The cabinet may move and cause an accident if the adjusters are not laid out properly.

● Whene ver any fas teners (e.g. screws, nut s) have bee n lost, alw ays use replacement fasteners with proper dimensions as speciﬁed in this document. If fasteners of any other dimensions are used, it could cause damage and/or separation of parts that result in secondary accidents.

● In order to perform the work of assembling this product reliably and safely, provide a number of stepladders. If there is only one step ladder, it will be difﬁcult to carry out the work.

● Exercise due caution when using stepladders while working. If anyone stumbles or falls, it could cause a serious accident. In locations where the ceiling is low, a head injury could occur.

● Be careful when aligning, attaching or mounting parts so that your head, hands, ﬁngers, etc., do not get caught in anything. If two or more workers are working at the same time, exercise special caution. Failure to be cautious could result in accidental bone fractures or amputation. Check the surroundings carefully before proceeding.

● When connecting wires inside the cabinet, there may be instances in which the indoor lighting does not reach that location. Have a ﬂashlight or other auxiliary lighting equipment on hand. If wires are connected carelessly, there could be an accidental short circuit, ﬁre, etc.

ASSEMBLY AND INSTALLATION

● After installing the step, be careful. If you trip over the step and fall over, you may seriously injure yourself.

● When tightening bolts and screws, ensure that other parts are suspended properly and bolts and screws are fastened tightly. Be sure to take accident prevention measures such as having another worker support parts. If a part drops or topples over during this work, a serious accident may result.

● When removing or attaching the door or parts, be careful that your hands or ﬁngers do not get caught in anything.

● Support and hold parts in place securely and fasten them with screws and/or bolts. Use two workers, one to support the part and another to fasten it in place. If a part is not supported securely, it might fall down, resulting in an accident.

● Wear appropriate work clothing so that work can be performed safely. Use gloves and safety shoes to prevent accidents or injuries.

● When installing a wire protection cover over a floor, use a material shaped so that no one passing by will stumble over it. Using a material that could be stumbled over might lead to an accidental fall.

● Be careful in handling plastic parts. Be sure not to tighten screws or nuts too tightly. If such parts are exposed to excessive loads or impact, they might become damaged, resulting in fragments or cracks that could cause accidental injury.

ASSEMBLY AND INSTALLATION

1 Removing the shipping brackets

2 Assembling the projector and the DLP base

3 Joining the DLP projectors

4 Installing the DLP projector

5 Assembling the ranking board

6 Assembling the LCD monitor

7 Assembling the speaker box

8 Assembling the billboard

9 Assembling the cockpit

10 Joining the cockpit and DLP projector

Installing the cockpit

12 Attaching the step and rear lamp

13 Connecting the billboard wiring

14 Attaching the control tower

15 Connecting the power cable and earth

16 Attaching the play instructions stickers

17 Turning on the power

18 Checking assembly

This product consists of four cabinets, a billboard, and a control tower. The cabinet consists of a projector, DLP base, cockpit (front cabinet and rear cabinet), and rear lamp assembled together.

Of the component parts of the cabinets, only the projectors are common to each other. The external body cover, internal wiring, etc, are different.

The sequence in which the four cabinets are arranged is fastened. The sequence is 1P, 2P, 3P, and 4P seen facing the projector screens when the cabinets are assembled. This sequence cannot be changed. If you assemble the cabinets with the component parts set out incorrectly or with the cabinets in the wrong sequence, the machine may fail to operate normally. Before assembly, carefully verify that all parts are to be set in the right place.

The number sticker of each DLP base is on the rear of that DLP base.

● There are parts of similar shape, so carefully check the shape of each part.

● Conﬁrm the direction of installation for a part before proceeding. Make sure you understand the part’s orientation in terms of up or down, left or right, front or rear, etc.

● Be careful in handling the projector screens. They can easily be damaged, and if they are damaged, it might not be possible to service or repair them.

ASSEMBLY AND INSTALLATION

The body color of each cabinet and the rear lamp nameplate are shown below.

1P: Red F50 2P: Yellow Dino246GTS 3P: Blue 360Spider 4P: Silver 512BB

FIG. 6a Component parts of cabinet

FIG. 6b No. indication on DLP base

ASSEMBLY AND INSTALLATION

Tools necessary for work

- Philips screwdrivers (for M4, M5, and M8)

- Short Philips screwdriver or ratchet handle with Philips screwdriver tip (for M4)

- Socket wrenches or hexagon screwdrivers measuring distances of 10 mm, 13 mm, and 17 mm to opposite side (for M6, M8, and M10 hexagon bolts and nuts)

- Spanner with measuring distance of 24mm to opposite side

- Master key (accessory)

- Flashlight or other supplementary lighting

- Stepladder (height must be 1.5 meters min.)

24mm

ASSEMBLY AND INSTALLATION

HEXAGON BOLT (4 ea.)

M6x16, w/spring washer, flat washer used

1 REMOVING THE SHIPPING BRACKETS

Store the shipping brackets and fastening bolts carefully, because they are used to prevent the product from becoming damaged while moving the product.

There are red-painted shipping brackets at the bellows at the rear part of the rear cabinets.

Remove the four hexagon bolts from each shipping bracket, and remove the shipping bracket. The bracket uses ﬂat washers with bolts that have spring washers attached.

FIG. 6-1a

FIG. 6-1b SHIPPING BRACKET

ASSEMBLY AND INSTALLATION

2 ASSEMBLING THE PROJECTOR AND THE DLP BASE

● Be sure to have at least four persons lift the projector. Do not perform this work using three or fewer persons. Failure to heed this warning may result in an accident or injury to a worker.

● Be careful not to get your hands or fingers caught. Hold the projector by the handles on the side, and also at the bottom part at the rear face. Failure to follow this precaution may result in broken bones or amputation.

● In addition to the workers who carry the projector, have another worker support the DLP base. This will prevent the base from moving and causing an accident.

● Once the projector has been mounted on the DLP base, promptly fasten it in place. If it is left in an unfastened condition, an unforeseen accident may occur.

The screen of the projector is easily damaged, so try not to touch it during the above work.

FIG. 6-2a

Mount the projector on the DLP base. Employ a total of at least ﬁve workers, four for carrying the projector, and one for supporting the DLP base.

The DLP base has notches to enable the casters on the projector to pass into the DLP base. Mount the projector from the side of the DLP base that has the notches.

 1

Have at least four persons lift the projector, and place it on the DLP base.

ASSEMBLY AND INSTALLATION

 2

Align the projector and the DLP base so that their sides are in the same plane, and then push them together

so that there is no opening between them.

Be careful not to get your hands or ﬁngers caught.

 3

Remove the two fastening screws from the DLP front door.

 4

Unlock the DLP front door using the master key, and then remove the door.

FIG. 6-2b

FIG. 6-2c

ASSEMBLY AND INSTALLATION

 5

Attach each of the two front holders (U-shaped rectangular sheet metal parts) with two hexagon bolts to the

inside of the DLP front door. The holders use ﬂat washers with bolts that have spring washers attached.

When attaching the front holder, join the projector to the DLP base.

 6

Attach joint A (L-shaped sheet metal part) to the rear corner of the projector. Fasten each joint A with four

hexagon bolts. Joint A use ﬂat washers with bolts that have spring washers attached.

During this work, do not attach joint A on the left side of projector 1P. The same bolt holes are used to attach

the control tower. (See 14 .)

FIG. 6-2f JOINT A FIG. 6-2g

FIG. 6-2e

FIG. 6-2d FRONT HOLDER

ASSEMBLY AND INSTALLATION

 7

Attach two caster lids on the back of the DLP base, and fasten each of them with four screws. The screws

have ﬂat washers and spring washers attached.

 8

Connect the two wiring connectors inside the DLP base to the projector connectors. There are fastening

screws on both sides of the metal D-SUB connector. Secure the connectors with the screws after they are connected.

 9

Using a screw, fasten the round terminal at the tip of the earth wire already connected inside the DLP base.

Be sure to use a ﬂat washer and spring washer with the screw.

Fasten the wiring of the connected connector using the cord clamp inside the DLP base.

Attach the DLP front door, lock it and fasten it with the two truss screws.

FIG. 6-2h CASTER LID FIG. 6-2i

FIG. 6-2j

ASSEMBLY AND INSTALLATION

3 JOINING THE DLP PROJECTORS

Arrange the four DLP projectors consisting of the projectors mounted on their DLP bases alongside each other, and join them together. Attach the following parts between the four projectors.

The parts to be attached between the four projectors are uniform. Note, however, that the wiring connections differ according to the particular projectors.

JOINT UPPER (Total 3)

JOINT MIDDLE (Total 3)

JOINT HOLDER (Total 12)

JOINT LOWER (Total 3)

LAN JOINT (Total 10)

JOINT LOWER COVER (Total 3)

ASSEMBLY AND INSTALLATION

DLP SIDE PLATE (Total 3)

JOINT WIRE COVER (Total 6)

ASSEMBLY AND INSTALLATION

FIG. 6-3bFIG. 6-3a

 3

Move the DLP projector so that the side of the DLP base and the side of the joint lower are firmly

connected. Take care not to catch your hands or ﬁngers. Do not fasten the joint lower with the bolts at this stage. If you insert the bolts of the joint lower before

attaching the other parts, it will be difﬁcult to then attach the other parts.

 4

Temporarily fasten the two joint holders to the side of the projector using two hexagon bolts for each. The

joint holders use ﬂat washers with bolts that have spring washers attached. The mounting face is the side that faces the adjacent DLP projector. Do not attach joint holders on the left

side of 1P or the right side of 4P.

FIG. 6-3dFIG. 6-3c

 1

Place the four DLP projectors alongside each other. The sequence is 1P, 2P, 3P, and 4P going from the left

seen facing the projector screens. Check the sequence by observing the number stickers at the back of the DLP bases. (See FIG. 6b.)

 2

Insert the rectangular pipe of the joint lower into the rectangular holes at the bottom of the side of the DLP

base. The side rectangular holes for the joint lower are towards the back of the DLP base (rear of screen). Assemble the joint lower so that the rectangular holes in the DLP base still have remaining space (in the

shape of a rectangular hole) above the joint lower. Attach a lid over the rectangular holes in the right side of the 4P DLP base.

ASSEMBLY AND INSTALLATION

Inser t t he joint upper in to the op ening

between the joint holder and the projector side. Fasten a hexagon bolt loosely so the opening is kept intact.

５

Attach the joint upper in such a way that the sheet metal on the side of the joint upper is inserted into the opening of the upper joint holder. The face that has a notch for passing the temporarily fastened bolts of the joint holder is the side of the joint upper.

Also, the face with the rectangular holes is the screen side.

Do not tighten the temporarily fastened bolts at this stage.

FIG. 6-3e

RECTANGULAR HOLE

JOINT UPPER

FIG. 6-3f FIG. 6-3g

ASSEMBLY AND INSTALLATION

６

Attach the joint middle in such a way that the sheet metal on the side of the joint middle is inserted into the

opening of the lower joint holder. The face that has a notch for passing the temporarily fastened bolts of the

joint holder is the side of the joint middle. Also, the face with the rectangular holes is the screen side.

Do not tighten the temporarily fastened bolts at this stage.

７

Fasten the joint lower to the DLP base. Tighten three hexagon bolts on one side of each side. The joint lower

uses ﬂat washers with bolts that have spring washers attached.

FIG. 6-3h

FIG. 6-3i

ASSEMBLY AND INSTALLATION

 8

Tighten all of the temporarily fastened bolts of the joint holder.

 9

Attach the DLP side plate (wooden board). Attach the upper and lower sheet metal parts so that they are

suspended from the rectangular holes in the joint upper and joint middle. Hoist the central sheet metal part and attach it.

FIG. 6-3j FIG. 6-3k

FIG. 6-3l FIG. 6-3m

ASSEMBLY AND INSTALLATION

Fasten the DLP side plate using six hexagon bolts. Use three bolts each for the joint upper and middle,

respectively. The joint upper and middle use ﬂat washers with bolts that have spring washers attached.

Remove the 2 screws fastening the DLP back door at the back of the DLP base. The screws have spring

washers and ﬂat washers attached.

FIG. 6-3n FIG. 6-3o

FIG. 6-3p

ASSEMBLY AND INSTALLATION

Unlock the DLP back door with the master

key, and remove the door. Remove the doors of all four DLP bases.

Connect the wiring between the DLP bases. Withdraw the wiring from the side rectangular hole, and

connect the connector to it inside the joint lower.

The wires and LAN cables have tags on them. Connect wires and LAN cables that have the same tags. Also,

use LAN joints to connect the LAN cables.

FIG. 6-3q

FIG. 6-3r FIG. 6-3s

FIG. 6-3t

ASSEMBLY AND INSTALLATION

There is an earth wire in the wiring on the

left side facing the back of the DLP base. At

the bottom of the joint lower there is a screw

hole the vicinity of which is left unpainted.

There is a screw temporarily fastening the

earth wire. Remove the earth wire fastening

screw, and then fasten the round terminal of

the earth wire. Be sure to use a spring washer

and a ﬂat washer with the screw.

Attach the joint lower cover on the joint

lower. Take care not to damage the wiring.

Fasten the joint lower cover using two screws.

Each screw has a flat washer and spring

washer attached.

FIG. 6-3u

FIG. 6-3v

FIG. 6-3w

ASSEMBLY AND INSTALLATION

Attach the joint wire cover by the left and right rectangular holes of the joint lower cover, and fasten each

with seven screws. The screws have a ﬂat washer and spring washer attached. Be careful not to damage the wiring.

FIG. 6-3x

ASSEMBLY AND INSTALLATION

4 INSTALLING THE DLP PROJECTOR

● Carefully check the surrounding area while moving the projector. If you get caught between the product and the wall, a serious accident may occur.

● Be sure to ground the adjusters, and secure the product ﬁrmly to the installation location. If the projector moves either during assembly work or during operation after the completion of assembly, a serious accident may occur.

● Secure adequate space at the back of the product to enable workers to pass by the product without problem. A conﬁned space may result in an accident during work. It will also prevent work from being carried out accurately and reliably.

● When the adjusters are grounded and secured to the installation location, the projector cannot be moved easily. Carefully check the distance between nearby walls and other installed items when grounding the adjusters.

● If the ﬂoor where the projector is to be moved is made of carpet or decorative sheeting, there is a risk of wear or staining.

Grasp the handles at the side of the projector or the side of the DLP base, or hold at the bottom, and then either push or pull to move and change direction. Do not push or hold the sheet metal part because this may result in injury.

Each DLP base has four casters and four adjusters. (See FIG. 6-4d.) Move to the installation position, directly ground the adjusters, provide an opening of about 5 mm between the ﬂoor surface and the casters, and perform adjustments so the machine is level to the ground.

The subsequent assembly work includes placing a ladder at the back of the product and the connecting of power cables. Be sure to secure enough space at the back of the product to enable workers to pass by the product easily.

ASSEMBLY AND INSTALLATION

 1

Move the four joined DLP projectors to the installation position. Grasp the handles at the side of the

projector or the side of the DLP base, or hold at the bottom, and then either push or pull to move and change direction.

 2

After moving the DLP projectors to the installation position, check the passageway for customers to ensure

that it has a width of at least 1.2 m, and that there is a clearance of at least 1 m behind the product. Attach the control tower to the left side of the 1P DLP projector.

Secure at least 1.5 m at both sides.

FIG. 6-4a

FIG. 6-4b

ASSEMBLY AND INSTALLATION

 3

Ground all of the adjusters at the bottom of

the DLP base.

 4

Adjust the height of the adjusters. Provide a clearance of about 5 mm between the casters and the ﬂoor

surface. After adjustment, tighten the nuts of the adjusters in the upward direction so as to secure the height.

FIG. 6-4c Ground adjusters

FIG. 6-4e Adjustment of adjusters

FIG. 6-4d Bottom view of four DLP bases joined together

ASSEMBLY AND INSTALLATION

5 ASSEMBLING THE RANKING BOARD

Assemble the ranking board to be attached over the 2P DLP projector.

 1

When the product is shipped, the ranking box and the front cover have already been assembled. Remove

four truss screws, and remove the front cover.

 2

Remove two screws, and remove the billboard electric cover from the ranking base.

FIG. 6-5b FIG. 6-5c

FIG. 6-5a

ASSEMBLY AND INSTALLATION

 3

Have the ranking box lifted up by two persons, and then placed on the ranking base. Take care not to catch

the wiring.

 4

Fasten the ranking box by its bottommost frame to the ranking base with a total of eight screws. When fastening the screws, use either a short screwdriver or a ratchet handle with screwdriver tip. Each

screw has a ﬂat washer and spring washer attached.

FIG. 6-5d FIG. 6-5e

FIG. 6-5f

FIG. 6-5g

ASSEMBLY AND INSTALLATION

 5

Attach the two base frames upper at the left and right of the back of the ranking box. Fasten each base frame

using four screws. Each screw has a ﬂat washer and spring washer attached.

 6

Connect the wire connector of the ranking

box to the board and connector panel inside the billboard electric.

 7

Return the billboard electric cover to its

initial position, and fasten it with two screws. Take care not to damage the wiring.

FIG. 6-5h

FIG. 6-5i

FIG. 6-5j

ASSEMBLY AND INSTALLATION

 8

Attach the front cover. Attach the front cover from the bottom so that the tab at the bottom of the ranking box hitches with the

bottom of the front cover. After hitching the tab, attach the front cover so as to cover the top part.

 9

Fasten the front cover using four truss

screws.

FIG. 6-5k

FIG. 6-5l

FIG. 6-5m

FIG. 6-5n

ASSEMBLY AND INSTALLATION

Attach the upper joint to side wood L. Fasten it with two screws. Each screw has a ﬂat washer and spring

washer attached.

Attach side wood L. Insert side wood L into the side of the ranking box, and fasten it to the ranking box and the ranking base

with ﬁve screws. Each screw has a ﬂat washer and spring washer attached.

FIG. 6-5p FIG. 6-5q

FIG. 6-5o

ASSEMBLY AND INSTALLATION

6 ASSEMBLING THE LCD MONITOR

Have at least two persons carry the LCD monitor. If the LCD monitor is carried by only one person, it may drop or topple over, resulting in bodily harm. Also, the worker is likely to injure his or her shoulder or back.

Assemble the LCD monitor to be attached over the 3P DLP projector. Attach the LCD monitor to the LCD base.

FIG. 6-6a LCD MONITOR

 1

Before the product is shipped, the LCD frame and LCD holder are already assembled. Remove the four

hexagon bolts, and remove the LCD holder from the LCD frame. The LCD frame and LCD holder use ﬂat washers with bolts that have spring washers attached.

FIG. 6-6b

ASSEMBLY AND INSTALLATION

 2

Place the LCD frame on the LCD base, and ﬁx it with four hexagon bolts. The LCD frame and LCD base

use ﬂat washers with bolts that have spring washers attached.

 3

Remove the four screws already fastened on the back of the LCD monitor. These screws are used to attach

the following parts. They have ﬂat washers and spring washers attached.

Have one person support the LCD monitor, and another worker remove the screws.

FIG. 6-6c

LCD BASE LCD FRAME

FIG. 6-6d

ASSEMBLY AND INSTALLATION

 4

Atta c h the LC D ho l der ov er th e LCD

monitor, and ﬁx it with two screws. Use the two screws that you removed from the back of the LCD monitor in the upper side screw holes at the back of the LCD monitor.

 5

Place the LCD monitor on the LCD frame, and hitch the LCD holder to the LCD frame. Be sure to have at

least two persons perform this work.

 6

Fix the LCD holder with the LCD frame

with four hexagon bolts. The LCD holder and the LCD frame use flat washers with bolts that have spring washers attached.

FIG. 6-6e

FIG. 6-6f

FIG. 6-6g

ASSEMBLY AND INSTALLATION

 7

Fix the bottom of the LCD monitor to the LCD frame with two screws. Use the two screws that you

removed from the back of the LCD monitor in the lower side screw holes at the back of the LCD monitor.

 8

Attach the LCD front cover to the front of the LCD monitor. Hitch the left and right rectangular holes at the

bottom of the LCD front cover, and then attach the cover so that it covers the LCD holder.

 9

Fix the LCD front cover to the LCD frame

with three truss screws.

FIG. 6-6h

LCD FRONT COVER

FIG. 6-6i

FIG. 6-6j

ASSEMBLY AND INSTALLATION

Fix the upper joint LCD to the LCD frame with two screws. The screws have flat washers and spring

washers attached.

Attach the upper joint to the side wood R. Fix the joint with two screws. The screws have ﬂat washers and

spring washers attached.

UPPER JOINT LCD FIG. 6-6k

FIG. 6-6l

ASSEMBLY AND INSTALLATION

Attach side wood R, and ﬁx it with a total of ﬁve screws. The screws have ﬂat washers and spring washers

attached.

Align the wire cover base with the depression at the center of the back of the LCD monitor, attach it, and

then ﬁx it to the LCD frame with two screws. The screws have ﬂat washers and spring washers attached.

FIG. 6-6m

WIRE COVER BASE FIG. 6-6n

ASSEMBLY AND INSTALLATION

Connect the wiring to the LCD monitor. Connect the AC cable, which is included in the accessories of the

LCD monitor, to the connector at the back of the LCD monitor and also the outlet over the base.

Bundle the connected AC cable using the band that was used to pack it. Of the accessories packed with the LCD monitor, the only ones used are the AC cable and the remote

controller.

Connect the video signal connector wired to the LCD base to the connector at the back of the LCD monitor.

AC CABLE FIG. 6-6o

FIG. 6-6p

ASSEMBLY AND INSTALLATION

Fix the earth wire round terminal to the LCD frame using one screw. Be sure to ﬁt a spring washer and a ﬂat

washer over this screw.

Install the wire cover upper, and ﬁx it with the two screws. The screws have ﬂat washers and spring washers

attached. Be careful not to damage the wiring.

WIRE COVER UPPER FIG. 6-6r

FIG. 6-6q

ASSEMBLY AND INSTALLATION

Fix the wire cover lower using four screws. The screws have ﬂat washers and spring washers attached. Be

careful not to damage the wiring.

WIRE COVER LOWER FIG. 6-6s

ASSEMBLY AND INSTALLATION

7 ASSEMBLING THE SPEAKER BOX

Assemble the speaker box to be attached over the DLP projector of 1P and 4P. Attach the mirror box to the speaker box base. The 1P side uses speaker box L, and the 4P side uses speaker box R. The parts on the L side and R side are different, but the assembly method is the same. The following description applies to the assembly of the R side. Assemble the L side using the same procedure.

 1

Open the two halogen doors on the back of

the speaker box base R. Unfasten two screws for each. The screws have ﬂat washers and spring washers attached.

 2

Pull out the wiring inside the door through

the rubber grommet.

FIG. 6-7a SPEAKER BOX BASE R FIG. 6-7b SPEAKER BOX R

FIG. 6-7c

FIG. 6-7d

ASSEMBLY AND INSTALLATION

 3

Remove the fastening screw of the back door at the back

of the mirror box. The screw has a ﬂat washer and a spring washer attached.

Remove the back door, pulling it straight up.

 4

Place the mirror box on the grommet, from which the wiring was pulled out, over the speaker box base.

Make sure that the speaker side of the speaker box base and the half-mirror side of the mirror box are facing in the same direction. Be careful not to damage the wiring pulled from the grommet.

Tilt the mirror box. Pass the wiring brought out from the grommet into the inside of the mirror box through

the opening resulting from tilting of the mirror box.

FIG. 6-7e

FIG. 6-7f FIG. 6-7g

ASSEMBLY AND INSTALLATION

 5

Secure the mirror box with five screws.

The screws have flat washers and spring washers attached.

 6

Connect the two connectors on the ends of the wires passed to the inside of the mirror box, to the two

connectors inside the mirror box.

 7

In order to prevent an accident during the work of placing the speaker box on the DLP projector, secure the

opened halogen door and the removed back door.

FIG. 6-7h

FIG. 6-7i

ASSEMBLY AND INSTALLATION

8 ASSEMBLING THE BILLBOARD (ILLUMINATION UNIT)

Carry out this work using the number of persons and the tools specified in this manual. If you work with fewer than the number of speciﬁed persons or without the required tools, an accident may occur. Be sure to employ at least four persons to lift the ranking board, LCD monitor, and speaker boxes L and R, and ensure that they cooperate with a person standing on a step ladder and providing assistance.

● Take care not to get your hands or fingers caught when placing the various parts on the DLP projector or when adjusting the positions of the parts.

● Place the ranking board, LCD monitor, and speaker box from the side of the DLP projector. If you attempt to place these parts from the front, irreparable damage, such as damage to the projector screen, may occur.

 1

Attach the eight base hooks and the two side base hooks at the back of the top plate of the four DLP

projectors arranged alongside each other, and ﬁx each of them with two hexagon bolts. The hooks use ﬂat washers with bolts that have spring washers attached.

Attach the side base hooks on both ends. The bolt holes used for attaching the base hooks differ according

to the base attachment position.

FIG. 6-8a

ASSEMBLY AND INSTALLATION

FIG. 6-8b (Unit: mm)

(255)(530)(190)

3P4P

(175)

(530)(255)

(315)

(290)(175)

(190)

 2

Place the ranking board on the DLP projectors from the 1P side. Employ ﬁve persons to do this work. Have

one of these persons stand in readiness at the top of a step ladder placed at the back of the DLP projector.

If the work space is conﬁned, install the ranking board on the projector from the projector screen side,

taking care not to strike it against the screen.

FIG. 6-8c

ASSEMBLY AND INSTALLATION

 3

Move the ranking board to the ﬁxing position. Align the right edge of the ranking board with the centerline

of the four DLP projectors. Take care not to catch your hands or ﬁngers.

 4

Secure the ranking board with three hexagon bolts. The ranking board uses ﬂat washers with bolts that have

spring washers attached.

 5

Place the LCD monitor on the DLP projectors from the 4P side. This work requires ﬁve persons. Have one

of these persons stand in readiness at the top of a step ladder placed at the back of the DLP projector.

If the work space is conﬁned, install the LCD monitor from the projector screen side, taking care not to

strike it against the screen.

FIG. 6-8eFIG. 6-8d

FIG. 6-8f

ASSEMBLY AND INSTALLATION

 6

Move the LCD monitor to the ﬁxing position. Align the left edge of the LCD monitor with the centerline of

the four DLP projectors. Take care not to catch your hands or ﬁngers.

 7

Secure the LCD monitor with ﬁve hexagon bolts. The LCD monitor uses ﬂat washers with bolts that have

spring washers attached.

 8

Attach the center vacuum units to the side wood R of the LCD monitor and also to the side wood L of the

ranking board, and secure each of them with four truss screws.

HEXAGON BOLT (5), black

M6x40, w/spring washer, flat washer used

FIG. 6-8g FIG. 6-8h

FIG. 6-8l

FIG. 6-8i CENTER VACUUM L FIG. 6-8j CENTER VACUUM R

FIG. 6-8k

ASSEMBLY AND INSTALLATION

 9

Place speaker boxes L and R on the DLP projectors. Place L on the left side of the ranking board, and R on

the right side of the LCD monitor. Employ ﬁve persons to do this work. Have one of these persons stand in readiness at the top of a step ladder placed at the back of the DLP projector.

If the work space is conﬁned, place the speaker boxes from the projector screen side, taking care not to

strike it against the screen.

Move the speaker box to the ﬁxing position. Move until the protruding part of the mirror box touches the

billboard side cover. Be careful not to catch your hands or ﬁngers.

Fix the speaker box with ﬁve hexagon bolts. The speaker box uses ﬂat washers with bolts that have spring

washers attached.

FIG. 6-8n

FIG. 6-8o

FIG. 6-8m

ASSEMBLY AND INSTALLATION

Place the L and R billboard side covers on

the DLP projector. Place L on the 1P side and R on the 4P side.

Be sure to ﬁx them securely to the ends of

each speaker box base.

Fasten the L and R billboard side covers using three hexagon bolts. The L and R billboard side uses ﬂat

washers with bolts that have spring washers attached.

FIG. 6-8q

FIG. 6-8r

FIG. 6-8p

ASSEMBLY AND INSTALLATION

Open the two halogen doors at the back of

the L and R speaker boxes. Unfasten two screws for each. The screws have ﬂat washers and spring washers attached.

Five lamp sockets are located on the inside of

the open halogen doors. Attach the halogen lamps into the sockets. Be sure to not touch the surface of the glass at the front of the lamps. It is possible that they will burn out if oils from ﬁngers are present.

Remove the back door fastening screw at the back of the

mirror box. The screw has ﬂat and spring washers attached.

FIG. 6-8s

FIG. 6-8t

FIG. 6-8u

ASSEMBLY AND INSTALLATION

Remove the back door by sliding it directly upwards.

Attach halogen lamps to each of the two lamp sockets on the

inside of the back door. Be sure not to touch the surface of the glass at the front of the lamps. It is possible that they will burn out if oils from ﬁngers are present.

Close all of the open halogen doors and fasten each with two screws. Reattach all of the back doors and

fasten each with one screw.

FIG. 6-8v FIG. 6-8w

FIG. 6-8x

ASSEMBLY AND INSTALLATION

9 ASSEMBLING THE COCKPIT

Assemble the four cabinets’ cockpits. Join the front cabinets and rear cabinets together, and connect the wiring. Be sure that the color of the front cabinet parts matches the body color of the rear cabinet.

FIG. 6-9a Match the color of the front cabinet and rear cabinet

 1

Remove the left and right ﬂoor sections of the

rear cabinet. Remove three truss screws for each. The left and right ﬂoors are identical.

 2

Join t he fro nt cabine t and rea r cabin et

together by inserting the two rectangular pipes of the front cabinet into the U-shaped rectangular hole on the underside of the rear cabinet. Be careful not to get your hands or ﬁngers caught.

FLOOR

TRUSS SCREW (3 ea.), black

M5x12

FIG. 6-9b

FIG. 6-9c

ASSEMBLY AND INSTALLATION

 3

Fasten the front cabinet and rear cabinet

to gethe r w ith ei ght hexagon bol ts. Use four bolts inside each of the left and right floors. Check to ensure that all eight bolts can be tightened properly before tightening them fully. These bolts use flat and spring washers.

 4

Remove the two truss screws fastening the

motor driver door on the right side of the front cabinet.

 5

Unlock using the master key, and remove the motor driver door.

FIG. 6-9d

FIG. 6-9e

FIG. 6-9f

ASSEMBLY AND INSTALLATION

 6

Pass the rear cabinet wiring into the interior of the front cabinet, and connect the two connectors.

 7

Inside the left side ﬂoor, pull the front cabinet wiring to the rear cabinet, and connect the connector.

 8

Pass the m ot or dr iver wiring (the black

covered wiring with the L and R tags) and the earth wire to the front cabinet.

FIG. 6-9g FIG.6-9h

FIG. 6-9i FIG. 6-9j

FIG. 6-9k

ASSEMBLY AND INSTALLATION

 9

Pull the motor driver wiring and the earth wire through to the front of the front cabinet. Connect the earth

wire to the earth terminal.

The two parts with the white casing at the front of the front cabinet is the motor driver. Connect the wiring

connector with the L tag to the near side of the motor driver, and the wiring connector with the R tag to the far side of the motor driver.

Reattach the left and right floors to their

original positions, and fasten three truss screws for each.

FIG. 6-9l

FIG. 6-9m FIG. 6-9n

FIG. 6-9o

ASSEMBLY AND INSTALLATION

10 JOINING THE COCKPIT AND DLP PROJECTOR

Join each DLP projector and cockpit. The order of the cockpits is already determined. 1P is the red body, 2P is yellow, 3P is blue, and 4P is silver.

 1

Place the four cockpits in front of the DLP projectors. The sequence of body color is red, yellow, blue, and

silver going from the left seen facing the projector screens.

 2

Fully attach the two temporarily fastened L-shaped joint brackets at the front left and right of the cockpit. Remove the two hexagon bolts from each of the temporarily fastened joint brackets facing the corners. The

joint brackets use ﬂat washers with bolts that have spring washers attached.

FIG. 6-10b

FIG. 6-10a

ASSEMBLY AND INSTALLATION

 3

Attach the joint brackets so that they extend

out to the left a nd right , re spec t ive l y. Tempo r aril y faste n ea c h wi t h th e two hexagon bolts that were removed.

 4

Place the cockpit near the DLP projector. As the wiring is

not long, keep the distance between them at around 10 cm.

The connector panels are to the front left and right of the

DLP projector. Besides the connector panel connectors, there is an earth wire inside the rectangular hole on the left side. Inside the rectangular hole on the right side, there is a wire for the yellow connector.

FIG. 6-10c

FIG. 6-10e LEFT SIDE CONNECTOR PANEL

FIG. 6-10f RIGHT SIDE CONNECTOR PANEL

FIG. 6-10d

ASSEMBLY AND INSTALLATION

 5

Remove one screw from the near side motor

driver terminal. The screw uses ﬂat and spring washers. Be careful not to misplace these washers.

 6

Fasten the round terminal of the earth wire

pulled from the DLP projector to the motor driver terminal with the removed screw. Make sure to always use ﬂat and spring washers with the screw.

 7

Connect the two cockpit wiring connectors

to the connector panel on the left side of the DLP base.

FIG. 6-10g

FIG. 6-10h

FIG. 6-10i

ASSEMBLY AND INSTALLATION

 8

Pull out the wiring for the yellow connector

from the inside of the right side rectangular hole. Connect with the yellow connector of the cockpit side wiring.

 9

Connect the eight cockpit wiring connectors

to the connector panel on the DLP base right side.

Completely align the cockpit with the front side of the DLP projector. Be careful not to catch the wiring.

Pass two hexagon bolts into the DLP projector side bolt holes of each of the joint brackets. Ensure that all

four bolts can be fully tightened, before temporarily fastening them. The joint brackets use ﬂat washers with bolts that have spring washers attached.

FIG. 6-10j

FIG. 6-10k

FIG. 6-10l

ASSEMBLY AND INSTALLATION

Attach the motor driver door, lock it, and secure with two truss screws.

FIG. 6-10m

ASSEMBLY AND INSTALLATION

11 INSTALLING THE COCKPIT

● Carefully check the surrounding area while moving the product. If caught between the product and a nearby wall, a serious injury could result.

● Always ground the adjusters, and secure the product to the installation site. If this is not done, a serious accident may result as the product may move during assembly work, or during operation after assembly is completed.

● Make sure that there is enough space behind the product for workers to pass by. During work, an accident may result if this space is too narrow. Also, it may become too difﬁcult to perform the work accurately and reliably.

Each cockpit has eight casters and six adjusters. (See FIG. 6-11b.) Directly ground the adjusters, provide a clearance of about 5 mm between the ﬂoor surface and the casters, and perform adjustments so the machine is level to the ground.

 1

Ground all the adjusters on the underside of

the cockpit.

 2

Adjust the height of the adjusters. Provide a

clearance of about 5 mm between the casters and the floor surface. After adjustment, tight en the nuts o f t he adj ust ers in an upward direction so as to secure the height.

FIG. 6-11a Ground adjusters

FIG. 6-11b

ASSEMBLY AND INSTALLATION

FIG. 6-11c Adjust the adjusters

 3

Fully tighten the four fastening bolts for each of the cockpit joint brackets temporarily fastened to the DLP

projector side.

ASSEMBLY AND INSTALLATION

12 ATTACHING THE STEP AND REAR LAMP

There are three kinds of board parts for the step. There is a step center, which is attached between cockpits, a step side L, which is attached on the left side, and a step side R, which is attached on the right side. When attaching the step, the rear lamp is also attached at the same time to the cockpit base rear part. Each rear lamp is different. Match each rear lamp with the correct cockpit body color before attaching. The following metal board parts are used when attaching the step and rear lamp.

REAR LAMP (Total 4)

STEP HOLDER R (Total 4) STEP HOLDER L (Total 4)

STEP LID L, R (4 each)

STEP CENTER (Total 3)

STEP SIDE L, R

ASSEMBLY AND INSTALLATION

 1

Temporarily fasten the left and right step holders to the step center, step side L and R, with two hexagon

bolts for each. Use only a step holder R for the step side L, and a step holder L for the step side R. The step holders use ﬂat washers with bolts that have spring washers attached.

 2

Insert the step center between the cockpits,

and fasten to each cockpit with two hexagon bolts. At that time, fully tighten the temporarily fastened step holder bolts.

The step holders and step center use flat

washers with bolts that have spring washers attached.

FIG. 6-12a STEP CENTER

FIG. 6-12b STEP SIDE R

FIG. 6-12c

ASSEMBLY AND INSTALLATION

 3

Secure the step side L and R in the same

way. Both step side L and R use ﬂat washers with bolts that have spring washers attached.

 4

Remove the rear lamp lids on both sides.

Remove two truss screws from each. The left and right lids are identical parts.

 5

Align a rear lamp with each cockpit rear

part. At that time, pull out the fluorescent light wiring and the earth wire from the hole in the left rear area of the cockpit, and draw them into the inside of the rear lamp. Be careful not to catch the wiring.

Pay attention to the nameplate design in the

center of the rear lamp. The photo below showing “F50” is for the 1P rear lamp.

FIG. 6-12e

FIG. 6-12d

FIG. 6-12f

TRUSS SCREW (2 ea.), black

M4×8

ASSEMBLY AND INSTALLATION

 6

Secure the rear lamp with two hexagon bolts.

The bolt hole for fastening the rear lamp is visible from the hole that appears after the lids are removed. The rear lamp uses flat washers with bolts that have spring washers attached.

 7

Connect the connector to the inside of the

lid on the rear lamp left side and connect the earth wire to the rear lamp.

FIG. 6-12g

FIG. 6-12h

ASSEMBLY AND INSTALLATION

FIG. 6-12i

 8

Reattach the removed lids at their original

positions. Secure each with two truss screws.

 9

Attach the step lid L and R. The slanted side is for the rear lamp side. Use nine truss screws for each step

lid. The truss screws use ﬂat washers.

FIG. 6-12j

ASSEMBLY AND INSTALLATION

Connection of the wiring between the billboard and all corresponding parts (LCD monitor, ranking board, speaker box L and R, billboard side cover L) will be conducted. Work will be conducted from above the DLP projector at a high elevation. Make sure to use a step ladder. An accident may result if a worker attempts to climb up the projector or hang onto the projector, etc. As well as connecting the wiring connectors, attach an earth plate between the connectors and the adjacent parts’ metal parts (duct). The earth plate enables grounding, so always be sure to attach it.

 1

Connect the wiring found between the speaker

box R and the LCD monitor. Remove the duct cover on the rear of the speaker box R. Remove two screws. The screws have flat and spring washers attached.

 2

Remove the LCD monitor duct cover. Remove

two screws. The screws have ﬂat and spring washers attached.

13 CONNECTING THE BILLBOARD WIRING

FIG. 6-13a

FIG. 6-13b

The earth plate used for grounding has a painted face and an unpainted face. Attach so that the unpainted face faces the metal parts. If grounding is not achieved, an accident such as an electric shock or short circuit may occur.

ASSEMBLY AND INSTALLATION

 3

Remove the screw to connect the earth wire,

and connect the earth wire. The screw has ﬂat and spring washers attached.

 4

Connect the two connectors. Then, return

the duct covers to their original positions and secure them. Be careful not to catch the wiring.

 5

Connect the wiring found between the LCD

monitor and the ranking board. Remove the duct cover on the rear of the LCD monitor. Remove two screws. The screws have flat and spring washers attached.

FIG. 6-13c

FIG. 6-13d

FIG. 6-13e

ASSEMBLY AND INSTALLATION

 6

Rem ove the r ank ing board duc t cove r.

Remove two screws. The screws have flat and spring washers attached.

 7

Remove the screw to connect the earth wire,

and connect the earth wire. The screw has ﬂat and spring washers attached.

 8

Connect four connectors. Then, return the

duct covers to their original positions and secure them. Be careful not to catch the wiring.

FIG. 6-13f

FIG. 6-13g

FIG. 6-13h

ASSEMBLY AND INSTALLATION

 9

Remove the duct cover adjacent to the duct

cover that was removed from the back of the ranking board. Remove two screws. The screws have ﬂat and spring washers attached.

Connect the wiring found between the ranking

board and the speaker box L. Remove the duct cover on the rear of the ranking board. Remove two screws. The screws have ﬂat and spring washers attached.

Remove the speaker box L duct cover. Remove

two screws. The screws have flat and spring washers attached.

FIG. 6-13i

FIG. 6-13j

FIG. 6-13k

ASSEMBLY AND INSTALLATION

Remove the screw to connect the earth wire,

and connect the earth wire. The screw has ﬂat and spring washers attached.

Connect five connectors. Then, return the

duct covers to their original positions and secure them. Be care ful no t to catch the wiring.

Rem ove the spea ker box L d uct cover.

Remove two screws. The screws have flat and spring washers attached.

FIG. 6-13l

FIG. 6-13m

FIG. 6-13n

ASSEMBLY AND INSTALLATION

Remove the bi ll board side cover L duct

cover. Remove two screws. The screws have ﬂat and spring washers attached.

Remove the screw to connect the earth wire,

and connect the earth wire. The screw has ﬂat and spring washers attached.

Fasten the earth wire terminal of the wiring

inside the duct cover to the inside of the duct cover using one screw. Make sure to use a ﬂat and spring washer with the screw.

FIG. 6-13o

FIG. 6-13p

FIG. 6-13q

ASSEMBLY AND INSTALLATION

Pull out wiring from both sides of the vertical duct. Connect the longer of the wiring pulled from the vertical

duct to the billboard side.

Paying attention to the length of the wiring, attach the vertical duct to the rear of the 1P DLP projector.

Fasten with four screws. The screws have ﬂat and spring washers attached.

Be ca reful not to damage the wi ring. Whi le

performing the work of fastening the screws, make sure to support the vertical duct ﬁrmly. Also, please note that the dimensions of the screws used for this task are different than that of the screw used for the earth wire terminal.

Connect the vertical duct wiring connector to the speaker box L wiring connector. There are four connectors.

Pass the wiring inside the billboard side cover L duct, and fasten with the cord clamp inside the duct. Dead weight will be applied to the wiring inside the vertical duct. Secure the wiring ﬁrmly with the cord

clamp so that no dead weight is applied directly to the wiring.

Also, there is an earth wire inside the vertical duct wiring. This earth wire is connected to the back of the

ranking board.

Lower rear side of 1P DLP projector

VERTICAL DUCT

FIG. 6-13r Upper rear side of 1P DLP projector

FIG. 6-13s

ASSEMBLY AND INSTALLATION

Attach the billboard side cover L duct to the end duct cover over the vertical duct. Secure with three screws.

The screws have ﬂat and spring washers attached.

Remove the billboard electric cover on the

ba ck of the rankin g b oard. Remove tw o sc rews. The scre ws ha ve flat and sprin g washers attached.

END DUCT COVER

FIG. 6-13t

FIG. 6-13u

Sega OUTRUN 2_SP SDX User Manual

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