Sega NAOMI LINDBERGH VT3 User Manual

RND-0073 REV 1

SERVICE MANUAL

Incorporating

UPRIGHT TYPE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.

Manufactured in the UK by

CONTENTS

1. BEFORE USING THIS PRODUCT .......................................................................................................1

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION .2

2. INTRODUCTION TO THIS SERVICE MANUAL...................................................................................4

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS.....................................................................5

3.1. HANDLING AND INSTALLATION PRECAUTIONS..........................................................................5

3.2. COIN HANDLING...............................................................................................................................5

3.3. NAME OF PARTS..............................................................................................................................6

3.4. ACCESSORIES.................................................................................................................................7

3.5. ASSEMBLY INSTRUCTIONS..........................................................................................................10

3.5.1. INSTALLING THE BILLBOARD ...............................................................................................11

3.5.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) .....................................................12

3.5.3. CONNECTION TO THE POWER SUPPLY .............................................................................13

3.5.4. CREDIT BOARD WIRING TO COIN MECH ............................................................................14

3.6. MOVING THE MACHINE.................................................................................................................15

3.7. INTERNAL SWITCHES AND COIN METERS ................................................................................17

3.8. CONTROL PANEL...........................................................................................................................19

3.8.1. REPLACING THE CONTROL PANEL .....................................................................................19

3.8.2. BUTTON REMOVAL.................................................................................................................20

3.8.3. REPLACING THE INSTRUCTION SHEET..............................................................................20

3.9. REPLACEMENT OF FLUORESCENT LAMP AND OTHER LAMPS..............................................22

3.9.1. FLUORESCENT LAMP REPLACEMENT................................................................................22

3.10. GAME BOARD .............................................................................................................................24

3.10.1. TAKING OUT THE GAME BOARD.......................................................................................24

3.11. GAME BOARD POWER SUPPLY VOLTAGE ADJUSTMENT VOLUME ...................................26

3.12. TROUBLESHOOTING .................................................................................................................27

3.13. FUSES..........................................................................................................................................28

3.14. COIN SELECTORS......................................................................................................................29

3.14.1. COIN CONTROLS SR3 (TOP ENTRY)................................................................................29

3.14.1.1. TAKING OUT THE COIN MECH.......................................................................................29

3.14.1.2. CLEARING A COIN JAM ..................................................................................................29

3.15. MAINTENANCE INSTRUCTIONS...............................................................................................30

3.15.1. EXPLANATION OF TEST AND DATA DISPLAY.................................................................30

4. COIN MECH INSTALLATION AND CREDIT BOARD SET UP ..........................................................31

4.1. EXCEL CREDIT BOARD OPTION SETTINGS...............................................................................31

4.1.1. PRICE OF PLAY SETTINGS UK.............................................................................................33

4.1.2. PRICE OF PLAY SETTINGS EURO........................................................................................34

5. REPLACING THE DISPLAY CARD....................................................................................................35

6. PERIODIC CHECK AND INSPECTION..............................................................................................36

6.1. CLEANING THE CABINET SURFACES.........................................................................................36

7. DESIGN RELATED PARTS ................................................................................................................37

8. PARTS LIST ........................................................................................................................................38

8.1. NOB-0000*UK TOP ASSY NAOMI CABI COM...............................................................................38

8.2. NOB-100**UK UR CABI TOP ENTRY.............................................................................................39

8.3. NOB-1100UK ASSY FRAMEWORK UR .........................................................................................42

8.4. NOB-1950UK ASSY SFMD WHITE (FLAT DOOR) .......................................................................43

8.5. NOA-1200UK ASSY CRT COVER..................................................................................................43

8.6. NOA-1300 ASSY BILLBOARD........................................................................................................44

8.7. NOB-1400UK ASSY CONTROL BOX W/CC EUR..........................................................................44

8.8. NOA-1450UK ASSY I/O UNIT .........................................................................................................46

8.9. NOA-1480UK ASSY COIN MECH..................................................................................................47

8.10. NOB-1480 ASSY COIN SELECTOR UNIT 220..........................................................................48

8.11. NOA-1500UK ASSY FRONT PANEL (COM)...............................................................................49

8.12. NOA-1500HUK ASSY FRONT PANEL (LBG) .............................................................................50

8.13. NOA-4030UK ASSY ELEC (LBG)................................................................................................51

8.14. NOA-4010UK ASSY ELEC (NAOMI 2)........................................................................................52

8.15. NOA-4010UK ASSY ELEC (NAOMI)...........................................................................................53

8.16. NOA-1750UK ASSY SERVICE DOOR........................................................................................54

8.17. NOB-1700UK ASSY AC UNIT (Pre 2001) ...................................................................................54

NOB-1710UK ASSY AC UNIT NEW............................................................................................55

8.18.

8.19. RND-4100UK ASSY XMFR (LBG)...............................................................................................56

8.20. NOB-4100UK ASSY XMFR (COM)..............................................................................................56

8.21. RND-6001UK ASSY WIRE L (LBG).............................................................................................57

8.22. NOB-6002UK ASSY WIRE R.......................................................................................................57

8.23. RND-1425 – ASSY CARD R/W (IF FITTED)...............................................................................58

8.24. NOB-INST-VT3 ASSY INSTALLATION KIT NOB........................................................................61

9. APPENDIX A - ELECTRICAL SCHEMATIC .......................................................................................62

9.1. WIRE COLOURS.............................................................................................................................62

9.2. ELECTRICAL SCHEMATIC.............................................................................................................62

iii

1. BEFORE USING THIS PRODUCT

To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY reading and sufficiently understanding the instructions should any activity be carried out on the product. Only qualified service personnel should carry out maintenance on the product.

Terms such as WARNING!, CAUTION, and IMPORTANT! Are used where an explanation is given which requires special attention, depending on the potential risk. SEGA is not responsible for injury or damage caused by use in a manner contrary to the instructions stated in this document. In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially hazardous situation relating to the product could arise. Be sure to comply with these warnings.

. After carefully

Indicates that mishandling the product by

disregarding this warning will cause a potentially

hazardous situation which can result in death or

serious injury.

This is cautionary information which should be complied with when handling the product. Indicates that

mishandling the product by disregarding this will cause a potentially hazardous situation which may not

result in personal injury but could damage the product. Be sure to turn off the power and disconnect from the mains supply before working on the machine. Ensure that the correct fuse(s) is fitted to the machine. Details of the correct fusing of the machine are enclosed in the Service Manual. Ensure that only qualified Service Engineers perform any maintenance work on the machine. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not

permitted and will invalidate this product’s CE conformity. The parts of the product also include any warning labels or safety covers for personal protection etc. A

potential hazard will be created if the machine is operated while any parts have been removed. Should any doors, lids or protective covers be damaged or lost, do not operate the product. SEGA is not liable in any whatsoever for any injury and/or damage caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be clearly read.

To ensure maximum safety for both customers and operators, stickers and printed instructions describing potentially hazardous situations are applied to places where accidents could occur. Ensure that where the product is operated has sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not operate the machine, until it has been replaced by an identical item.

When handling the monitor, be very careful. (Applies only to product with monitor) Some of the monitor (TV) parts are subject to high tension voltage. Even after turning off the power some

components are still occasionally subject to high tension voltage. Monitor repair and replacement should be performed by qualified service engineers only.

In cases where commercially available monitors and printers are used only the contents relating to this product are stated in this manual. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual in conjunction with the specific manual of such equipment.

Descriptions contained herein may be subject to change without prior notification. The contents described herein are fully prepared with due care. However, should any question arise or

errors be found please contact SEGA.

Indicates that mishandling the product by

disregarding this caution will cause a potentially

hazardous situation which can result in personal

injury and or material damage.

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

• Inspection should only be carried out by QUALIFIED SERVICE PERSONNEL.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing this. Before turning on the power, check the following points to ensure that the product has been transported safely.

• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?

• Are castors and leg adjusters present and undamaged?

• Do the power supply voltage and frequency requirements meet with the local supply?

• Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,

connector connections cannot be made successfully. Do not insert connectors forcibly.

• Are all IC’s of each IC BD firmly inserted?

• Does the power cord have any cuts or dents?

• Do fuses meet the specified rating?

• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

• Are all earth wires connected?

• Are all accessories available?

• Can all doors and lids be opened with the accessory keys and/or tools?

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product manufacture number (Serial Number) and electrical specification. If you require service assistance you will require the Serial Number. Identical machines may have different parts fitted internally. Only by quoting the Serial Number will the correct parts be identified.

SEGA product has warning displays on stickers, labels or printed instructions adhered/attached to or incorporated in the places where hazardous situations can arise. The warning displays are intended for the accident prevention of customers and service personnel.

SPECIFICATIONS

Installation Space (cm): 76 (W) x 98 (D) Height (cm): 175 Weight (kg): Approx. 117

Power, Max: 322W Rated Voltage (VAC):

Rated Current (A):

230

1.4A – NAOMI

2.0A - LINDBERBH

Operating Temperature Range 5 - 40°C Note: Descriptions in this manual are subject to change without prior notice.

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s, microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various innovative and popular games to the world market. This Service Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards ROUTE 66 Standard, a new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before working on the machine. Should there be any malfunction, non-technical personnel should under no circumstances touch the internal systems. Should such a situation arise contact the nearest branch listed below, or our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a Oaks House 12 - 22 West Street Epsom Surrey United Kingdom KT18 7RG

Telephone: +44 (0) 1372 731820

Fax: +44 (0) 1372 731849

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS

• Installation and maintenance should only be carried out by QUALIFIED SERVICE PERSONNEL.

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

• Outside, the game is designed for indoor use only.

• In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.

• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

• On unstable surfaces or surfaces subject to vibration.

• Where liquids, other than routine cleaning, may come into contact with the game.

Important:

• This machine should only be installed by Qualified Service Personnel.

• Be sure to switch the supply power OFF and remove the mains supply plug from the machine before

any work is carried out on the machine.

• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The PCB’s contain static sensitive devices that could be damaged.

• Always return a faulty part to your distributor with adequate packaging and protection.

• When removing the plug from the mains always grasp the plug not the cable.

• Do not use a fuse that does not meet the specified rating.

• Make sure all connections are secure before applying power.

• Ensure that the mains lead is not damaged. If the mains lead is damaged in any

way there could be a danger of electric shock or a fire hazard.

• Ensure that the power supply is fitted with circuit protection. Using the power supply without circuit protection is a fire hazard.

3.2. COIN HANDLING

Standard Sega machines are fitted with a C120/SR3 coin mechanism, however, as a service to our customers Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling option from the approved list. Fit only the coin handling arrangements detailed below and follow the instructions provided in section 4. Failure to fit the coin handling options detailed or failure to follow the installation instructions will render the machine, under the CE marking directive, void.

Approved coin handling options:

• Coin controls C120 and SR3 (Indirect Reject)

• Generic mechanical

• SECI RM4-G20

3.3. NAME OF PARTS

Width (cm) Length (cm) Height (cm) CABINET 76 98 180 When Assembled 76 98 210

3.4. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

No. PART NUMBER QTY DESCRIPTION

1 RND-0069 1 PLAY INST SH VT3 MULTI 2 RND-0070 1 SUN INSTR SH VT3 3 RND-0071 1 DISPLAY CARD VT3 (ATTACHED TO NOA-1300) 7 PK0209 1 INST KIT BOX NOB COM 8 OS1019 2 SELF SEAL BAG 9X12.3/4 9 421-VT3 2 PACKING LABEL 101 540-0006-01 1 WRENCH M4 TMP PRF 102 540-0015-01 1 WRENCH M6 TMP PRF 103 514-5078-5000 1 FUSE 5X20 CERAMIC SB 5000MA 106 509-COIN-NOB 1 SW MICRO COIN ROUTE .250 TAB 108 440-CS0186UK 1 STICKER C EPOLEPSY MULTI 401 420-6455-02UK 1 SERVICE MANUAL NAOMI LBG 402 SAECE-XXX 1 DECLATATION OF CONFORMITY 403 420-5827-PFX 1 SERVICE MANUAL SANWA PFX 404 420-6455-MECH 1 INSTRUCTION SHEET MECH’L NOB 405 RND-0073 1 SERVICE MANUAL VT3 408 LM1227 1 UK MAINS LEAD 10A W/ PLUG 409 LM1246 1 EURO MAINS LEAD 10A 410 601-11691 1 CARTON BOX LBG

THIS BOX ALSO CONTAINS THE BILLBOARD ASSEMBLY (NOA-1300) AND FIXING SCREWS (T00408-OC, QTY 3).

**MONITOR VARIANTS ~ SERVICE MANUAL AS APPROPRIATE.

Items 101 & 102 - Tamperproof TORX wrench.

• When returning the GAME BOARD for repair or replacement, be sure to package

the entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USER-SERVICEABLE PARTS INSIDE.

• Failure to return the GAME BOARD in this manner may invalidate the warranty.

Note: Game Board packaging may vary

NAOMI Wrap the ASSY SHIELD CASE with the packaging

material and put it in the original transit box as shown. Putting it upside down or packing other than as shown can damage the GAME BOARD and parts.

TRIFORCE Fold the packing supplies in the order indicated by

the numbers shown in the figure. Package the SHIELD CASE and place it inside the CARTON BOX. Packaging the unit in the wrong direction or in a fashion other than that shown in the figure may cause damage to the GAME BOARD and/or other parts.

CHIHIRO

1. Wrap the Chihiro Board in a plastic bag.

2. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side with the three honeycomb buffers. Packing it in the opposite direction may cause damage to the Filter Board.

3. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom surface cushioning material and stow the AVIP cable inside.

4. Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box. Use the handles on the bottom surface cushioning material.

5. Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the right direction, as it will not fit otherwise.

6. Close the top of the carton box and seal it tightly with adhesive tape.

LINDBERGH

1. Wrap the LINDBERGH Board in a plastic bag.

2. Place the LINDBERGH into the outer packaging and fold around Game Board as shown.

3. Slide the unit into the carton and seal.

3.5. ASSEMBLY INSTRUCTIONS

• Perform the assembly by following the procedure herein stated. Failure to comply with the instructions, for example, inserting the plug into an outlet at a stage not mentioned in this manual can cause an electric shock

• Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling can cause damage to the machine, or malfunction to occur.

• Do not attempt to complete this work alone, a minimum of 2 people are required.

• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

When carrying out the assembly work, follow the procedure in the following three item sequence:

STEP 1 INSTALLING THE BILLBOARD STEP 2 SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) STEP 3 CONNECTION TO THE POWER SUPPLY

Note that the parts contained within the installation kit are required for the assembly work. The following tools will be required when installing this machine:

WRENCH (FOR M4 TAMPERPROOF SCREW)

3.5.1. INSTALLING THE BILLBOARD

• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

1. Insert ASSY BILLBOARD to the top part of the cabinet

2. Secure with the two Tamperproof screws

3.5.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

• Make sure all of the leg adjusters are in contact with the floor. If they are not the machine may move and cause injury. This operation requires 2 people.

• This operation should only be carried out by QUALIFIED SERVICE PERSONNEL.

This machine has four castors and two leg adjusters. When the installation position is decided, unscrew the leg adjusters so that they raise both front castors 7mm from the floor. Make sure the machine is level.

1. Move the product into the installed position.

2. Unscrew the adjusters until they are in contact the floor, and use a wrench to turn them further until the front castors are raised approximately 7mm above the floor.

3. Tighten the locknut on the leg adjusters upwards to lock the legs in position.

Ensure adequate ventilation is maintained as detailed below:

3.5.3. CONNECTION TO THE POWER SUPPLY

• Be sure that the machine is not connected to the mains supply before attempting this operation

• This operation should only be carried out by QUALIFIED SERVICE PERSONNEL.

1. The AC Unit is located on the right hand side of the base unit, when viewing the screen (as shown in section 3.3). It houses the IEC inlet, mains switch and fuse, laid out in one of the following assemblies:

2. Ensure that all of the machine’s wires have been connected in accordance with the preceding sections and that the mains switch is OFF.

3. Check that the operating voltage of the mains supply matches the machine (section 1.1).

4. Insert the IEC lead into the IEC inlet and the mains plug into a wall socket. If applicable, switch the wall socket ON.

5. Stand clear of the machine and switch the mains switch ON.

3.5.4. CREDIT BOARD WIRING TO COIN MECH

COIN MECH LOOM INSTALLATION C220B (TOP ENTRY)

GENERIC MECHANICALS

SECI, C120, SR3 OWN LOOM

LM1006 OR LM1006IDC

LM1008

• Attach one 15way connector to the C220 coin mech.

• Attach the other 15 way connector to Validator A on the credit

board.

• Attach the blue cable and orange cable to one mech’s microswitch.

• Attach the blue/green cable and orange/green cable to the other

mech’s microswitch.

• Attach one 15 way connector to Validator A and the other to Validator B on the credit board

• Attach the loom to position A on the credit board

‘EXCEL’ TYPE CREDIT BOARD

3.6. MOVING THE MACHINE

• When moving the machine, be sure to remove the plug from the power supply. Moving the machine with the plug inserted can cause the power cord to be damaged, resulting in a fire or electric shock.

• When moving the machine, retract the leg adjusters fully and ensure the casters make contact with the floor. During movement pay careful attention so that the casters or leg adjusters do not damage any other cabling laid on the floor. Such damage could result in a fire or electric shock.

• Do not push the upper part of the cabinet. Failure to observe this can cause the cabinet to fall forwards and result in accidents.

• When transporting the machine, be sure to hold the catch portion on the rear of the cabinet with the castors making contact with the surface as shown below. Inclining the machine by holding portions other than the catch or moving the cabinet without retracting the adjusters can damage the cabinet and/or the floor surface.

• Do not push the Billboard. Failure to observe this may damage the installation portions and may cause unexpected accidents.

• This operation should only be carried out by QUALIFIED SERVICE PERSONNEL.

3.7. INTERNAL SWITCHES AND COIN METERS

• Never touch places other than those specified. Touching places not specified can cause electric shock and short circuits

• Be careful not to damage wiring. Damaged wiring can cause electric shock and

The Control Panel Base can be opened by unlocking as shown below. Internal switches can be accessed when the Base is opened.

short circuits.

• Adjust to the optimum sound volume considering the environmental requirements of the installation location.

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