Sega JUNGLE TREASURES User Manual

2ND PRINTING JUNE ‘04

®

Nose Replacement and Parts Addendum

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A Game of Skill

SEGA AMUSEMENTS USA, INC.

MANUAL NO. 999-2101

GAME CODE: JT

VISIT OUR WEBSITE!

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

To maintain the safety:

To ensure the safe usage of the product, be sure to read the following before using the product. The
following instructions are intended for the users, operators and the personnel in charge of the opera
tion of the product. After carefully reading and sufficiently understanding the warning displays and
cautions, handle the product appropriately. Be sure to keep this manual nearby the product or else­where convenient for referring to it when necessary.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the
potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to under­stand the contents of the displays before reading the text.

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Indicates that mishandling the prod
uct by disregarding this warning
will cause a potentially hazardous

WARNING!

situation which can result in death
or serious injury.

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CAUTION!

Indicates that mishandling the product
by disregarding this caution will cause
a slight hazardous situation which can
result in personal injury and or material
damage.

For the safe usage of the product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment,
this display is attached to places where the Owner’s Manual and or Service Manual should
be referred to.

Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to
perform work as per the instructions can cause accidents. In the case where only those who have tech­nical expertise should perform the work to avoid hazardous situation, the instructions herein state that the
serviceman should perform such work.

Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches
the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual
herein always states to that effect.

Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord
with earth is used).
This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Ter
minal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is
grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the
Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not
equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

Be sure to use fuses which meet the specified rating.

Using fuses exceeding the specified rating can cause a fire and electric shock.

(only for the machines which use fuses).

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Specification changes (removal of equipment, conversion and addition) not designated by SEGA
are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is
very hazardous to operate the product by removing parts and or modifying the circuits. Should doors,
lids and protective parts be damaged or lost, refrain from operating the product, and contact where the
product was purchased from or the office herein stated. SEGA shall not be held responsible for any
accidents, compensation for damage to a third party, resulting from the specifications not designated by
SEGA.

Ensure that the product meets the requirements of appropriate Electrical Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate
on which Electrical Specifications are described. Ensure that the product is compatible with the power
supply voltage and frequency requirements of the location. Using any Electrical Specifications different
from the designated Specifications can cause a fire and electric shock.

Install and operate the product in places where appropriate lighting is available, allowing warning
labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situ­ation are applied to places where accidents can be caused. Ensure that where the product is operated
has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again imme­diately. Please place an order with where the product was purchased from or the office herein stated.

When handling the Monitor, be very careful. (Applies only to the product w/monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some
portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be
performed only be those technical personnel who have knowledge of electricity and technical expertise.

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the
monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the cus­tomers.

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercially available monitors and printers are used in this product, only the con­tents relating to this product are explained herein. Some commercially available equipment has func­tions and reactions not stated in this manual. Read this manual together with the specific Instruction
Manual of such equipment.

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Descriptions herein contained may be subject to improvement changes without notice.

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The contents described herein are fully prepared with due care. However, should any question arise or
errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after
transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before
turning on power, check the following points to ensure that the product has been transported in a satis­factory status.
Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet?
Are Casters and Adjusters, damaged?
Do the power supply voltage and frequency requirements meet with those of the location?
Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections can not be made accurately. Do not insert connectors forcibly.
Do power cords have cuts and dents?
Do the fuses used meet specified rating? Is the Circuit Protector in an energized status?
Are all accessories available?
Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER’S MANUAL

1. HANDLING PRECAUTIONS ..........................................................................................

2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ...................................

3. OPERATION .....................................................................................................................

4. ACCESSORIES .................................................................................................................

5. ASSEMBLING AND INSTALLATION ............................................................................

6. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ........................

7. CONTENTS OF GAME ....................................................................................................

8. EXPLANATION OF TEST AND DATA DISPLAY .........................................................

8 - 1 SWITCH UNIT AND COIN METER ............................................................

8 - 2 SYSTEM TEST MODE ..................................................................................

8 - 3 GAME TEST MODE ......................................................................................

9. CONTROL PANEL (ASSY HANDLE MECHA) ..............................................................

9 - 1 ADJUSTING/REPLACING THE V.R. ..........................................................

9 - 2 GREASING ....................................................................................................

10. SPEED SHIFTER (SHIFT LEVER).................................................................................

10 - 1 REMOVING THE 4-SPEED SHIFTER .......................................................

10 - 2 REPLACING THE SWITCH .......................................................................

11. PEDAL DUAL ..................................................................................................................

11 - 1 ADJUSTING AND REPLACING THE V.R. .................................................

11 -2 GREASING .....................................................................................................

12. COIN SELECTOR ............................................................................................................

13. REPLACING THE FLOURESCENT LAMP, AND LAMPS ..........................................

14. PERIODIC INSPECTION TABLE ..................................................................................

15. TROUBLESHOOTING ....................................................................................................

16. GAME BOARD ................................................................................................................

16 - 1 REMOVING THE GAME BOARD ..............................................................

16 - 2 COMPOSITION OF GAME BOARD ...........................................................

17. COMMUNICATION PLAY .............................................................................................

17 - 1 INSTALLATION PRECAUTIONS ..............................................................

17 - 2 CONNECTING THE COMMUNICATION CABLE ...................................

17 - 3 SETTING FOR COMMUNICATION PLAY ...............................................

18. DESIGN RELATED PARTS ...........................................................................................

19. PARTS LIST ...................................................................................................................

20. WIRE COLOR CODE TABLE ........................................................................................

21. WIRING DIAGRAM .......................................................................................................

1
2 - 3
4 - 7
8 - 10
11 - 18
19
20 - 24
25 - 52
27 - 28
29 - 41
42 - 52
53 - 57
53 - 55
56
57 - 59
57 - 58
59
60 - 61
60 - 61
61
62 - 65
66 - 67
68
69 - 70
71 - 74
72 - 73
74
75 - 80
75 - 76
76 - 78
79 - 80
81 - 82
83 - 97
98
XXX

INTRODUCTION OF THE OWNERS MANUAL

This Owner's Manual is intended to provide detailed descriptions together with all the
necessary information covering the general operation of electronic assemblies, electrome­chanicals, servicing control, spare parts, etc. as regards the product,

Nose Replacement and Parts Addendum.

This manual is intended for the owners, personnel and managers in charge of operation
of the product. Operate the product after carefully reading and sufficiently understand­ing the instructions. If the product fails to function satisfactorily, non-technical personnel
should under no circumstances touch the internal system. Please contact where the prod­uct was purchased from.

Use of this product is unlikely to cause physical injuries or damages to property. However,
where special attention is required this is indicated by a thick line, the word "IMPORTANT"
and its sign in this manual.

Indicates that mishandling the product by disregarding this display can cause the

STOP

product's intrinsic performance not to be obtained, resulting in malfunctioning.

IMPORTANT!

SEGA AMUSEMENTS USA, INC. / CUSTOMER SERVICE
45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : [phone]
Fax : [phone]

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN

LISTED

U

L

®

5K92

AMUSEMENT MACHINE

Non-technical personnel who do not have technical knowledge and expertise should
refrain from performing such work that this manual requires the location's main

WARNING!

Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the
location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work
should be performed by the serviceman who has technical expertise and knowledge.

The location's maintenance man and serviceman are herein defined as follows:

"Location's Maintenance Man" :

Those who have experience in the maintenance of amusement equipment and vending machines, etc.,
and also participate in the servicing and control of the equipment through such routine work as equip
ment assembly and installation, servicing and inspections, replacement of units and consumables, etc.
within the Amusement Facilities and or locations under the management of the Owner and Owner's
Operators of the product.

tenance man or a serviceman to carry out, or work which is not explained in this
manual. Failing to comply with this instruction can cause a severe accident such
as electric shock.

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Activities of Location's Maintenance Man :

Assembly & installation, servicing & inspections, and replacement of units & consumables as regards
amusement equipment, vending machines, etc.

Serviceman :

Those who participate in the designing, manufacturing, inspections and maintenance service of the
equipment at an amusement equipment manufacturer.
Those who have technical expertise equivalent to that of technical high school graduates as regards
electricity, electronics and or mechanical engineering, and daily take part in the servicing & control
and repair of amusement equipment.

Serviceman's Activities :

Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of
amusement equipment and vending machines.

Notes:

1. Changing or Repairing the Nose

It has been brought to our attention here at Sega Amusements USA, Inc. that the Jungle Treasures Game
breaks in the nose section. This addendum is to facilitate you the operator in changeing or repairing that nose
unit.

1- Remove this screw to detach the prize scoop. The
scoop will just pull off after the screw is completely
removed.

2- Slide the ribbed nose cover off the mechanical nose
assembly untill it appears as the 3rd picture on this page.
Have a care not to lose any e-rings which might have
come unattached in the process.

3- Remove the screw from the rear of the head section.
This head covering is removed by lifting up and sliding it
down the mechanical nose assembly.

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4- Your unit should now apprear as in the picture to the
right.

5- Now remove the 4 screws indicated within the circled
area.

6- then loosen the two screws indicated to slide the cover
plate back. Underneath you will find a phillips headed
screw connected to a locking nut underneath. Remove
this then take the mechanical nose assembly to another
area to work on.

7- Remove the two screws from the front of the mechani­cal nose assembly from the underbelly of the assembly..

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8- Slide the slide mechanism out of the groves in the me­chanical nose assembly. Now remove these two screws in
the slide mechanisim detaching the banding from within
the mechanical nose assembly.

9- To reassembly, follow these steps in reverse.

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2. Nose Parts

Item Num-

ber

1 999-2001

2 999-1817

3 999-1816

4 999-1820 Nose Slide Screw Plate

5 999-2027

Part Number Description Picture

Ribbed Mechanical

Nose Tendon

Slide Mechanical Nose

Tendon

Metal Mechanical

Nose Tendon

Nose Tip Spacer Plate

(2 per game)

6 999-2028

7 999-1821 Mechanical Nose Slide

8 999-1814 Mechanical Nose Tip

9 999-2126

10 999-2003 Slide Bushing

Nose Tip Tendon

Screw Plate

Metal Mechanical

Nose Chain

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3. Other Changes from First Production Run

Item Num-

ber

1 999-1843 Prize Stir Fin

2 999-2033

3 999-1993 Motor Belt Pully
4 999-1996 Motor Belt

Part Number Description Picture

Elephant Position Sen-

sor Cover Box

See Picture below

See Picture below

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3

5

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This is a filler page to even out the numbers.

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Warranty

Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies
that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman­ship or materials under normal operating conditions. This also certifies that all Interactive Control
Assemblies are to be free from defects in workmanship and materials under normal operating condi­tions. No other product in this machine is hereby covered.

Sellers sole liability in the event a warranted part described above fails shall be, at its option, to re­place or repair the defective part during the warranty period. For Warranty claims, contact your Sega
Distributor.

Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Ne
glect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.

Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other dam
ages.

This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other
warranties expressed or implied. Under no circumstance shall it extend beyond the period of time
listed above.

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SEGA AMUSEMENTS USA, INC.