Sega INITIAL D 4 User Manual

BEFORE USING THE PRODUCT,

To maintain safety:

To ensure the safe operation of this product, be sure to read the following before usage. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual close to the product or in a convenient place for future reference.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of DANGER, WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.

BE SURE TO READ THE FOLLOWING:

Indicates that mishandling the product by disregarding this pictograph will cause severe injury or death.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

For the safe usage of the product, the following pictographs are used:

Indicates "HANDLE WITH CARE." In order to protect the human body and equipment, this display is attached to places where the Owner's Manual, Serviceman Manual and/or Service Manual should be referred to.

Indicates a "Protective Earth Terminal." Before operating the equipment, be sure to connect it to the Ground. (The step may be omitted for products in which a power cord with earth is used.)

❍ Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the site maintenance personnel should perform such work.

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and/or material damage.

❍ Be sure to turn off the power before working on the machine.

To prevent an electric shock, be sure to turn off the power before carrying out any work that requires direct contact with the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

❍ Be sure to ground the Earth Terminal.

(This is not required in the case where a power cord with earth is used.)

This product is equipped with the Earth Terminal. When installing the product, connect the Earth Terminal to the "accurately grounded indoor earth terminal" by using an earth wire. Unless the product is grounded appropriately, the user can be subject to an electric shock. After performing repair, etc. for the control equipment, ensure that the Earth Wire is firmly connected to the control equipment.

❍ Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

❍ Be sure to use fuses which meet the specified rating.

(Only for the machines which use fuses.)

Using fuses exceeding the specified rating can cause a fire and an electric shock.

❍ Specification changes (removal of equipment, conversion and addition) not

designated by SEGA are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and/or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

❍ Ensure that the product meets the requirements of appropriate Electrical

Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and an electric shock.

❍ Install and operate the product in places where appropriate lighting is

available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situations are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

❍ When handling the monitor, be very careful.

(Applies only to the product with a monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after turning off the power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only by those technical personnel who have knowledge of electricity and technical expertise.

❍ Be sure to adjust the monitor/projector properly.

(Applies only to the product with a monitor/projector.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor/projector not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.

❍ When transporting or reselling this product, be sure to attach this manual to

the product.

In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

* Descriptions herein contained may be subject to improvement changes without notice. * The contents described herein are fully prepared with due care. However, should any

question arise or errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on the power, check the following points to ensure that the product has been transported in a satisfactory status.

❐ Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? ❐ Are Casters and Adjusters damaged? ❐ Do the power supply voltage and frequency requirements meet with those of the location? ❐ Are all wiring connectors correctly and securely connected? Unless connected in the correct

way, connector connections can not be made accurately. Do not insert connectors forcibly.

❐ Do power cords have cuts and dents? ❐ Do the fuses used meet specified ratings? Is the Circuit Protector in an energized status? ❐ Are all accessories available? ❐ Can all Doors and Lids be opened with the Accessory Keys? Can Doors and Lids be firmly

closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

TABLE OF CONTENTS .......................................................................................i

INTRODUCTION ................................................................................................iii

1 HANDLING PRECAUTIONS ......................................................................1

2 PRECAUTIONS REGARDING INSTALLATION LOCATION ....................2

2-1 LIMITATIONS OF USAGE ...........................................................................................2

2-2 OPERATION AREA .....................................................................................................3

3 PRECAUTIONS REGARDING PRODUCT OPERATION ..........................3

3-1 BEFORE OPERATION ................................................................................................3

3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) ............................4

3-3 PRECAUTIONS WHEN MOVING THE AMCHINE......................................................4

TABLE OF CONTENTS

4 PART DESCRIPTION ................................................................................. 5

5 ACCESSORIES ..........................................................................................6

6 ASSEMBLY AND INSTALLATION ............................................................. 7

6-1 INSTALLING THE CABINET .......................................................................................8

6-1-1 ATTACHING THE POP ......................................................................................8

6-1-2 SECURING IN PLACE .......................................................................................8

6-1-3 REFILLING THE CARDS ...................................................................................9

6-1-4 CONNECTING NETWORK CABLES ...............................................................11

6-2 TURNING ON THE POWER .....................................................................................12

6-3 INSTALLATION SETTINGS.......................................................................................16

7 CARD READER/WRITER .......................................................................17

7-1 SETTING DEDICATED CARDS ................................................................................17

7-2 CLEANING .................................................................................................................18

7-3 CLEARING CARD JAMS ...........................................................................................22

7-4 EXCHANGING THE CARD R/W UNIT .....................................................................23

7-5 INITIAL D LICENSE RESTORATION PROCEDURE ...............................................24

8 GAME DESCRIPTION .............................................................................25

8-1 GAME OVERVIEW ....................................................................................................25

8-2 GAME FLOW .............................................................................................................26

8-3 MODE OVER VIEW ...................................................................................................30

8-4 INITIAL D LICENSE ...................................................................................................32

9 CONTROL PANEL ..................................................................................35

TABLE OF CONTENTS

9-5 REPLACING THE INPUT SWITCH BOARD .............................................................39

9-1 OPENING THE CONTROL PANEL ...........................................................................35

9-2 ADJUSTING/REPLACING THE VOLUME.................................................................36

9-3 GREASING ................................................................................................................38

9-4 STOPPER RUBBER REPLACEMENT ......................................................................38

10 SHIFT LEVER ...........................................................................................41

10-1 REMOVING THE SHIFT LEVER .............................................................................41

10-2 GREASING ..............................................................................................................42

11 ACCELERATOR & BRAKE .....................................................................43

11-1 ADJUSTING/REPLACING THE VOLUME...............................................................43

11-2 GREASING ..............................................................................................................44

12 TEST MODE .............................................................................................45

12-1 SWITCH UNIT..........................................................................................................45

12-2 SYSTEM TEST MODE ............................................................................................45

12-3 GAME TEST MODE.................................................................................................45

13 MONITOR (LCD DISPLAY) ......................................................................59

13-1 SAFETY PRECAUTIONS WHEN HANDLING THE MONITOR ..............................59

13-2 CLEANING THE SCREEN SURFACE ....................................................................59

13-3 ADJUSTMENT METHOD ........................................................................................59

14 FLUORESCENT LIGHT REPLACEMENT ..............................................61

15 PERIODIC INSPECTION .........................................................................63

16 TROUBLESHOOTING .............................................................................65

16-1 NETWORK MESSAGE ............................................................................................67

16-2 IC CARD MESSAGE................................................................................................68

16-3 ERROR CODES FOR LINDGERGH .......................................................................73

17 GAME BOARD ........................................................................................77

17-1 REMOVING THE GAME BOARD ............................................................................77

17-2 COMPOSITION OF GAME BOARD ........................................................................78

18 DESIGN-RELATED PARTS .....................................................................79

19 PARTS LIST .............................................................................................80

20 WIRE COLOR CODE TABLE...................................................................88

CABINET WIRING DIAGRAM (1/2, 2/2)

INTRODUCTION

This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing control, spare parts, etc. for the product,

“INITIAL D 4.”

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufﬁ ciently understanding the instructions.

In the unlikely event that the product does not function correctly, DO NOT allow anyone other than a technician to touch the internal system. Turn off the power to the machine, making sure to unplug the electrical cord from the outlet, and contact the ofﬁ ce listed below or the point-of-purchase for this product.

Use of this product is unlikely to cause physical injuries or damage to property. However, points that require special attention are indicated by bold text, the word "IMPORTANT" and the symbol below.

Indicates important information that, if ignored, may result in the mishandling of the product and cause faulty operation or damage to the product.

Sega Amusements U.S.A., Inc.

800 Arthur Avenue, Elk Grove Village, IL 60007-5215, U.S.A.

INTRODUCTION

TEL: 1-847-364-9787 TOLL FREE: 1-888-877-2669 FAX: 1-847-427-1065

SPECIFICATIONS

Dimensions: Assembled: 44.25" (W) x 63" (D) x 77" (H)

Boxed: 46" (W) x 60" (D) x 71" (H)

Weight: Assembled = 634 lbs, Boxed = 700 lbs.

Power, maximum current: 420 W, 3.5 A (AC 120 V, 60 Hz Area)

Monitor: 32" LCD HD Monitor (16:9)

NOTE: The contents herein described are subject to change without notice.

iii

Deﬁ nition of 'Site Maintenance Personnel or Other Qualiﬁ ed Individuals'

INTRODUCTION

Procedures not described in this manual or marked as ‘to be carried out by site maintenance personnel or other qualiﬁ ed professionals’ should not be carried out by personnel without the necessary skill or technology. Work carried out by unqualiﬁ ed persons may cause serious accidents, including electrocution.

Parts replacement, maintenance inspections and troubleshooting should be carried out by site maintenance personnel or other qualiﬁ ed professionals. This manual includes directions for potentially dangerous procedures which should only be carried out by professionals with the appropriate specialized knowledge.

The site maintenance personnel or other qualiﬁ ed professionals mentioned in this manual are deﬁ ned as follows:

Site maintenance personnel:

Individuals with experience in maintaining amusement equipment, vending machines, etc., working under the supervision of the owner/operator of this product to maintain machines within amusement facilities or similar premises by carrying out everyday procedures such as assembly, maintenance inspections, and replacement of units/expendable parts.

Activities to be carried out by site maintenance personnel:

Amusement equipment/vending machine assembly, maintenance inspection and replacement of units/expendable parts.

Other qualiﬁ ed professionals:

Persons employed by amusement equipment manufacturers, or involved in design, production, testing or maintenance of amusement equipment. The individual should have either graduated from technical school or hold similar qualiﬁ cations in electrical/electronics/mechanical engineering.

Activities to be carried out by other qualiﬁ ed professionals:

Amusement equipment/vending machine assembly, repair/adjustment of electrical/electronic/mechanical parts.

HANDLING PRECAUTIONS1

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

● Before performing work, be sure to turn the power off. Performing the work without turning the power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.

● To avoid an electric shock or short circuit, do not plug in or unplug quickly.

● To avoid an electric shock, do not plug in or unplug with a wet hand.

● Do not expose power cords or earth wires on the surface, (ﬂ oor, passage, etc.). If exposed, the power cords

and earth wires are susceptible to damage. Damaged cords and wires can cause an electric shock or short circuit.

● To avoid causing a ﬁ re or an electric shock, do not put things on or damage the power cords.

● When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord

can cause a ﬁ re or an electric shock.

● In case the power cord is damaged, ask for a replacement through where the product was purchased from or the ofﬁ ce herein stated. Using the cord as is damaged can cause ﬁ re, an electric shock or leakage.

● Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock.

● Be sure to use fuses meeting the speciﬁ ed rating. Using fuses exceeding the speciﬁ ed rating can cause a ﬁ re

or an electric shock.

● Be sure that connections such as IC BD are made properly. Insufﬁ cient insertion can cause an electric shock.

● Speciﬁ cation changes, removal of equipment, conversion and/or addition, not designated by SEGA are not

permitted.

- Failure to observe this may cause a ﬁ re or an electric shock. Non-compliance with this instruction can

have a bad inﬂ uence upon physical conditions of the players or the onlookers, or result in injury during play.

- SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by

speciﬁ cation changes not designated by SEGA.

● If work or parts replacement not indicated in this manual is carried out, an accident may occur. If it is necessary to carry out work not indicated in this manual, be sure to have it done by the ofﬁ ce indicated in this manual or by the point of purchase. Also, please inquire regarding details of the work involved.

● Be sure to perform periodic maintenance inspections herein stated.

HANDLING PRECAUTIONS

● For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard.

● Static electricity from your body may damage some electronics devices on the IC board. Before handling the IC board, touch a grounded metallic surface so that the static electricity can be discharged.

● Some parts are not designed and manufactured speciﬁ cally for this game machine. The manufacturers may discontinue, or change the speciﬁ cations of such general-purpose parts. If this is the case, SEGA cannot repair or replace a failed game machine whether or not a warranty period has expired.

CONCERNING THE STICKER DISPLAY

This SEGA product has stickers attached describing the product manufacture No. (Serial No.) and Electrical Speciﬁ cations. It also has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repairs, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial Number indicates the product register. Identical machines could have different parts depending on the date of production. Also, improvements and modiﬁ cations might have been made after the publication of this manual. In order to ensure you order the correct parts, mention the Serial No. when contacting the applicable places.

CONCERNING WARNING DISPLAYS

This SEGA product has warning displays on stickers, labels and/or printed instructions adhered/attached to or incorporated in the places where a potentially hazardous situation could arise. The warning displays are intended for accident prevention for customers and for avoiding hazardous situations relating to maintenance and servicing work. Some portions of the cabinet contain high voltage and may cause accidents if touched. When performing maintenance, be very careful of the warning displays. It is especially important that any complex repair and replacement work not mentioned herein should be performed by those technical personnel who have knowledge of electricity and technical expertise. In order to prevent accidents, caution any customer ignoring the warnings to cease and desist immediately.

PRECAUTIONS REGARDING INSTALLATION LOCATION

BACK SIDE

PRECAUTIONS REGARDING INSTALLATION LOCATION

● This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a ﬁ re, electric shock, injury and/or malfunction.

- Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swim-

ming pool and/or shower, etc.

- Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc.

- Places ﬁ lled with inﬂ ammable gas or vicinity of highly inﬂ ammable/volatile chemicals or hazardous matter.

- Dusty places. Sloped surfaces. Places subject to any type of violent impact.

- Vicinity of anti-disaster facilities such as ﬁ re exits and ﬁ re extinguishers.

- Areas where the temperature exceeds the applicable temperature (ambient temperature) range of 5 to 30

degrees centigrade.

2-1 LIMITATIONS OF USAGE

● Be sure to check the Electrical Speciﬁ cations. Ensure that this product is compatible with the location's power sup- ply, voltage, and frequency requirements. A plate describing Electrical Speciﬁ cations is attached to the product. Non-compliance with the Electrical Speciﬁ cations can cause a ﬁ re and electric shock.

● This product requires a breaker and earth mechanism as part of the location facilities. Using the product without these can cause a ﬁ re and electric shock.

● Ensure that the indoor wiring for the power supply is rated at 15 A or higher (AC single phase 100 V ~ 120 V area). Non-compliance with the Electrical Speciﬁ cations can cause a ﬁ re and electric shock.

● Be sure to use an independent power supply equipped with an earth leakage breaker. Using a power supply without an earth leakage breaker can cause an outbreak of ﬁ re if a power surge occurs.

● Putting many loads on one electrical outlet can cause generation of heat and a ﬁ re resulting from overload.

● When using an extension cord, ensure that the cord is rated at 15 A or higher (AC 100 V ~ 120 V area). Using a

cord rated lower than the speciﬁ ed rating can cause a ﬁ re and electric shock.

2-2 OPERATION AREA

● For safe operation and management of this product, allow at least 70 cm of space between cabinets when allocating ﬂ oor space and space for people to move through.

● Be sure to provide sufﬁ cient space speciﬁ ed in this manual. Do not allow objects to block the ventilation ports. It can cause generation of heat and a ﬁ re.

● SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction.

● If the machine does not ﬁ t through the entryway to the installation location, do not disassemble it without ﬁ rst con- sulting the instructions. If the machine still does not ﬁ t through the entryway after following the procedures in this manual, contact your retailer or the ofﬁ ce listed in this manual.

For transporting the machine into the location's building, the minimum necessary dimensions

of the opening (of doors, etc.) are 52” (W) and 71” (H).

PRECAUTIONS REGARDING PRODUCT OPERATION

For safe operation of this product, comply with the following warnings.

3-1 BEFORE OPERATION

● To ensure maximum safety for the players and the customers, ensure that where the product is operated has suf-

ﬁ cient lighting to allow any warnings to be read. Operation under insufﬁ cient lighting can cause bodily contact with each other, hitting accident, and/or trouble between customers.

● Be sure to perform appropriate adjustment of the monitor (LCD). For operation of this machine, do not leave monitor's ﬂ ickering or deviation as is. Failure to observe this can have a bad inﬂ uence upon the players' or the custom- ers' physical conditions.

● It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest.

● Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an

accident.

● Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage.

● Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step ladder.

● To avoid electric shock, check to see if door & cover parts are damaged or omitted.

● To avoid electric shock, short circuit and/or parts damage, do not put the following items on or in the periphery of

the product. Flower vases, ﬂ owerpots, cups, water tanks, cosmetics, and receptacles/containers/vessels contain- ing chemicals and water.

PRECAUTIONS REGARDING PRODUCT OPERATION

● During daily cleaning, be sure to check the surface of the steering wheel, gear shifter, and other parts that the

player touches with his hands for damage, cracks, or loose screws. If a player uses the machine while it is damaged, cracked, or has a loose screw, the player may become injured.

● During daily cleaning, be sure to check the seat for any abnormality, wetness, etc. Failure to do this may result in

deliberate tampering or negligence being left undetected.

● To avoid injury, be sure to provide sufﬁ cient space by considering the potentially crowded situation at the instal-

lation location. Insufﬁ cient installation space can cause making bodily contact with each other, hitting accidents, and/or trouble between customers.

[Inspecting Initial D cards]

Reﬁ ll cards before beginning operations. Paying out all cards will cause an error. Refer to “7-1 Setting Dedicated Cards” before operating. You can reﬁ ll the cards even when power to the machine is on.

3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

PRECAUTIONS REGARDING PRODUCT OPERATION

● For safety reasons, do not allow any of the following people to play the game.

- Those who need assistance such as the use of an apparatus when walking.

- Those who have high blood pressure or a heart problem.

- Those who have experienced muscle convulsion or loss of consciousness when playing video games, etc.

- Those who have neck or spinal cord problems. Those who are intoxicated. Pregnant women.

- Persons susceptible to motion sickness. Persons who disregard the product's warning displays.

● Even players who have never been adversely affected by light stimulus might experience dizziness or headache depending on their physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play.

● Instruct those who feel sick during play to have a medical examination. To avoid injury from falls and electric shocks due to spilled drinks, instruct the player not to place heavy items or drinks on the product.

● To avoid electric shocks and short circuits, do not allow customers to put hands and ﬁ ngers or extraneous matter in the openings of the product or small openings in or around the doors. To avoid falls and resulting injury, immediately stop the customer from leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow customers to unplug the power plug without a justiﬁ able reason.

● This product is intended for 1 Player only. Playing the game by 2 or more Players riding on the seat together can cause falling down and collision accidents by striking head, hand, or elbow. Persons other than the player should not be allowed to touch the controls during play. They may brush against or collide with the controls or the player, possibly resulting in accidents.

● Customers should be warned not to place children on their laps while they play the game. Doing so may cause the child to become trapped between the player and the control panel and/or cause the machine to tip over.

Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down.

PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION (CARD SYSTEM)

● The product is capable of rewriting the printing on cards. However, be aware that it may not always do so completely, and that in some cases the card may not be completely erased. Even where sufﬁ cient maintenance is performed, printing may be performed incorrectly under such conditions where there are scratches on the card, bends in the card, or the sudden insertion of a foreign objects into the card reader. This does not affect the data recorded on the card.

● The product will automatically stop play if it determines that cheating has occurred. The following are considered acts of cheating. Since the actions listed here may cause incorrect functioning or damage to parts, be sure to caution players against taking them.

- Use of cards other than dedicated cards. Use of folded, bent, dirty, broken, damaged, or deformed cards. Use

of cards with adhered seals or extraneous matter on them. Insertion of two cards together. Incorrect insertion of cards. When a card is extracted quickly. Removal of cards in contradiction to on-screen instructions

3-3 PRECAUTIONS WHEN MOVING THE MACHINE

When moving the machine, be sure to unplug the power plug. Moving the machine with the plug as is inserted can damage the power cord and cause ﬁ re and electric shock hazards. Take care not to tread on or otherwise harm the power cord while moving the machine.

PART DESCRIPTION4

PART DESCRIPTIONS

POP

BILLBOARD PANEL

CARD READER/WRITER

COIN DOOR

CASHBOX DOOR

ACCELERATOR AND BRAKE

LCD DISPLAY

CONTROL PANEL

SEAT ASSY

SHIFT LEVER

ACCESSORIES

Conﬁ rm that the accessories listed in the table below are present when setting up the product. Accessories marked "Spare" in the note column are consumable items but included as spares.

ACCESSORIES

Initial D cards (Initial D driver’s licenses) and Cleaning KIT are include when you purchase ID4 32” STD with IC card RW unit. To purchase cards and Cleaning KIT for future, refer below parts number and name then ask your local Distributor.

CARD PACKAGE INID4 ENG 601-11926-01(Box of 100 Initial D cards)

5 TABLE 01

OWNER’S MANUAL 539-30-300 (1) This manual

NETWORK (LAN) CABLE (10 F) 600-7269-0300 (1)

CLEANING KIT LUECO (30SHT) 601-11949 (1) 1 set 30 sheet package

REMOTE CONTROLLER FOR 32”LCD MONITOR (1)

5 TABLE 02 XKT-1604-D-EX2: DVD-ROM KIT TFF EXP

DVD SOFTWARE KIT (1)

KEY CHIP (1)

DVD-ROM DISC (1)

DISC CASE

NOTE: When you order the DVD-ROM disc only, specify the part number 610-0727-0030 (DVD SOFT TFF EXP).

NOTE: We already installed game software in MAIN PCB. (KEY CHIP also on MAIN PCB) You do not need install DVD software to MAIN PCB. DVD drive, and DVD harness (Power cable and USB MINI cable) are sold separately. (Only you need when software update...etc) The DVD DRIVE and DVD harness that come with SEGA’s “The House of the Dead 4” are compatible with this product.

CUSHION SPONGE

601-11137 (1) Protective material

ASSEMBLY AND INST ALLATION6

● The work described below should be carried out by the site maintenance personnel or other qualiﬁ ed profession- al. If there are no personnel available with the necessary knowledge or skills, send a job request to the contact listed in this document.

● Be sure to install this product as indicated in this document. Improper installation may cause damage to the product, or accidents resulting in death or injury.

● Ensure that connectors are properly connected. Improper connections can cause electric shock.

● Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a risk of

ﬁ re.

● Provide sufﬁ cient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difﬁ cult.

● To perform work safely and avoid serious accident such as the cabinet falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist.

● Do not leave power cords, ground wires, or network cables exposed in areas of heavy foot trafﬁ c. Doing so may cause them to become damaged, possibly resulting in electric shock and/or short circuits. Make all efforts to place cables away from aisles. Be sure to attach a protective cover when placing cables in an aisle.

To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Perform-

ing work without using the step can cause violent falling down accidents.

Tools necessary for work

ASSEMBLY AND INSTALLATION

- Philips screwdrivers - Key

- Hexagonal screwdriver (for M4 hexagon bolts and nuts) - Step

- Spanner with measuring distance of 24 mm (0.945”) to opposite side

24mm (0.945")

Network Cable Connection Overview

NOTE: ONLY 2 CABINETS LINKS!!!

6 FIG. 01

6-1 INSTALLING THE CABINET

6-1-1 ATTACHING THE POP

Use three screws to fasten the POP to the cabinet. Use a step when carrying out this procedure.

ASSEMBLY AND INSTALLATION

8-32 x1/2" Phillips Truss head

Black (7)

6-1-2 SECURING IN PLACE

POP

6-1-1 FIG. 01

Be sure to ground the adjusters, and secure the product ﬁ rmly to the installation location. If the cabinet moves either during assembly work or during operation after the completion of assembly, a serious accident may occur.

Move the product to the installation site. See Chapter 2 for examples of installation.

Ensure that you leave enough aisle space for the player to sit in the seat. Additionally, leave at least 200 mm of

space on the side of the cabinet with the exhaust vent (the rear surface of the cabinet) for ventilation.

Use a wrench to set adjuster heights so that the unit will stay level.

After setting, turn adjuster nuts upwards to tighten them and secure adjuster heights.

ADJUSTER

Tighten nut upwards.

ADJUSTER CASTER

About 5 mm

6-1-2 FIG. 02

6-1-3 REFILLING THE CARDS

● Be sure to use the product’s dedicated cards. Using any other cards may cause the product to malfunction or become damaged.

● Be sure to adhere to the assigned procedures, orientation, and quantities when loading the cards. Loading the cards incorrectly may cause damage to the product or malfunctions.

● Be sure to load only new cards, straight out of the box. Do not load warped, deformed, or used cards.

Remove the screws. Use the key to unlock the Card door and remove it.

Truss Head screws (2), black 8-32 x 1/2" Phillips

ASSEMBLY AND INSTALLATION

6-1-3 FIG. 01

Lift the dispenser retainer as shown in the diagram.

RETAINER

6-1-3 FIG. 02

Reﬁ ll the Initial D4 IC cards. Place the cards in the orientation shown in the diagram, loosen them, and load 100

ASSEMBLY AND INSTALLATION

cards. Do not load more than 101 cards, as this may result in damage to the product or malfunctions.

Place the retainer over the reﬁ lled cards.

RETAINER

6-1-3 FIG. 03

Ensure that the cards are loaded in the proper orientation.

Carry out steps 1 in reverse order and replace and lock the cover, then ﬁ x it in place with truss screws.

6-1-3 FIG. 04

6-1-3 FIG. 05

6-1-4 CONNECTING NETWORK CABLES

Use LAN cable in cash box to connect 2 games. Open the back door of cabinet. True LAN cable as bottom slit

of cabinet.

PASS LAN CABLE Like this...

SLIT FOR LAN CABLE

Connect to the other Main PCB on other cabinet.

6-1-4 FIG. 01

ASSEMBLY AND INSTALLATION

Connect LAN cable connectors to the both LAN connectors (One near by USB MINI connectors) on both Left

and Right cabinet of MAIN PCB. After that close back door of both cabinet.

LAN cable connector

6-1-5 FIG. 02

6-2 TURNING ON THE POWER

YOU DO NOT NEED DVD DRIVE BECAUSE ID4 GAME IS INSTALLED GAME SOFTWARE ALREADY AT MANUAFACTURE. PLEASE REFER BELOW SECTION WHEN YOU NEED FOR MAINTENANCE OR

ASSEMBLY AND INSTALLATION

FUTURE UPDATE.

● When connecting the DVD wire connector, check the orientation carefully and connect securely. The connector must be connected in the proper direction. If it is connected in the wrong direction or indiscriminately at an incline so that a load is applied, the connector or its terminal pins could break, causing a short circuit or ﬁ re.

● Be careful not to damage the DVD wire by getting it caught between objects, etc. Doing so may cause a short circuit or ﬁ re.

● The following explanation assumes that the product has been assembled properly as explained above. If there is an error or if the product operates in a manner other than as indicated below, cut off the power supply immediately. Failure to do so may result in a ﬁ re or electrical shock.

● If you look directly at the laser beam in the DVD DRIVE, you could suffer vision impairment. Do not look inside the DVD DRIVE.

● Do not use or store the DVD DRIVE or DVD wire in any of the following locations, as this may result in serious damage.

[Do not use or store in these locations]

- Anywhere which may vibrate or shock the equipment

- In direct sunlight

- In damp or dusty places

- In places with a sharp change in temperature

- Close to anything that gives off heat (a heater, etc.)

- Close to anything with a strong magnetic ﬁ eld (magnets, monitor, speakers, radio, etc.)

- Anywhere that is likely to get wet (kitchen, etc.)

- Anywhere with a slope or incline

- Anywhere with corrosive gas in the air (chlorine, hydrogen sulﬁ de, ammonia, sulfur dioxide, etc.)

- Anywhere with strong static electricity

[Do not use in these locations]

- Close to anything that is highly retentive of heat (carpet, sponge, cardboard, etc.)

- Anywhere that blocks the DVD DRIVE air vent.

● The DVD DRIVE is a delicate piece of equipment. Avoid the following.

- Dropping or shaking it violently.

- Getting water or other liquids on it, or placing small items on top of it.

- Placing large or heavy items on top of it.

- Drinking or smoking close to the DVD DRIVE.

● Do not turn off the power to the DVD DRIVE when its access lamp is on or ﬂ ashing, as this could cause damage to the device.

● Do not allow any foreign materials, such as liquids, metals or smoke inside the DVD DRIVE.

● Use a soft, dry cloth to wipe off any dirt or marks on the DVD DRIVE.

- If you need to use a cleaning agent, always use a “neutral” agent diluted in water.

- Never use products or cleaning agents containing benzene, alcohol, thinners, etc.

● Do not touch the lens inside the DVD DRIVE. Doing so may prevent it from reading accurately.

● The chip components on IC boards can be damaged by electrostatic discharge from the human body. Before

handling an IC board, always neutralize any static charge in the body by touching a grounded metal surface.

● Some parts are not designed and manufactured speciﬁ cally for the kit. The manufacturers may discontinue, or change the speciﬁ cations of such general-purpose parts. If this is the case, SEGA cannot repair or replace a failed kit whether or not a warranty period has expired.

Handling the DVD-ROM Disc

ASSEMBLY AND INSTALLATION

● Do not use a DVD-ROM with a damaged front. This may cause a malfunction.

● Insert the DVD-ROM into the DVD DRIVE with the label facing upwards.

● Do not get ﬁ ngerprints or dust particles on the disc. Contaminated discs may lower audio and video quality, and

may result in read malfunctions.

● When cleaning the disc, do not use volatile chemicals (benzene, thinner, etc.), cleaning sprays, or antistatic agents.

● Do not use a cracked, warped, or damaged disc. Do not attach papers or seals onto the disc to avoid scratching it. Do not use a disc with signs of peeled seals, tape, etc. If such a disc is placed in the DVD-ROM DRIVE, malfunctions, such as the inability to remove the disc from the drive, may result.

● When cleaning a heavily contaminated disc, use a clean cloth that has been soaked in water and squeezed. After wiping, remove any remaining moisture with a clean, dry cloth.

How to Hold a Disc

When handling a disc, be careful not to contaminate it with your ﬁ ngerprints.

With both hands:

Put your thumbs and foreﬁ ngers on 4 opposite sides of the disc.

With one hand:

Insert your foreﬁ nger into the center hole, while placing your thumb and middle ﬁ nger on opposite sides of the disc.

● The software is not installed on the game board (LINDBERGH) when the power supply is engaged, so the “Error 22” message is not a malfunction. However, if there is another error display, or if there is no video output at all, there

ASSEMBLY AND INSTALLATION

might have been an error in product assembly, wiring connections might be faulty, or the LINDBERGH might not be functioning properly.

● After the power supply is engaged, wait for “Error 22” message to be displayed. If the product is indiscriminately operated in any way beforehand, there could be unexpected problems or malfunctions, as well as damage to parts.

● Once “Error 22” is displayed, set the DVD-ROM in the DVD DRIVE and re-engage the power supply. Installation takes place.

● After the power supply is engaged, the DVD DRIVE tray will not come out for about 30 seconds even if you press the switch. This is due to DVD DRIVE initialization.

● The DVD DRIVE tray can come out or return only while the power supply is engaged. The tray cannot be opened or closed while the power is off.

● Even after the software has been installed, store the DVD software kit, DVD DRIVE and DVD wire in a secure location.

● If for any reason installation cannot be completed, an error is displayed. Refer to the LINDBERGH service manual and take corrective action.

Install the software in the LINDBERGH cabinet. For safety and to prevent erroneous operation, connect the DVD drive and the LINDBERGH before connecting the power cord. Have the DVD drive, DVD wire, and DVD software kit ready.

Connect the DVD wire to the connector on the rear of the DVD

drive. Connect the 2 connectors on the side with the DVD tag. Conﬁ rm that the main switch of the AC unit is set to OFF.

Open back door. Connect the DVD wire to the

LINDBERG. Connect the NH6 pin to the connectors on the side with the “LINDBERGH” tag. You can connect the USB MINI A connector to any open port, but port 1 will be used for purposes of this document. Then turn main power switch on.

NH6 Pin

USB MINI B

6-2 FIG. 01

NH6 PIN

USB MINI A CONNECTOR

6-2 FIG. 07

3 4

The LINDBERGH startup screen will appear on the monitor. Wait for at least 1 minute. The product will read an

error. Conﬁ rm that it is “Error 22.”If this is correct, proceed to the next step. Refer to the this manual and take appropriate action if the product is not in “Error 22”.

Take out 1 urea (resin-head) screw and remove the

DVD DRIVE case lid.

CASE LID

6-2 FIG. 08

Press the DVD DRIVE switch and the DVD DRIVE

tray will come out. Set the DVD from the DVD kit into the tray. Always have the labeled side facing upward.

ASSEMBLY AND INSTALLATION

6 7 8 9 10

6-2 FIG. 09

Press the DVD DRIVE switch. The tray goes back into the drive. Turn the power back on. First turn the main

switch off, wait for at least 10 seconds, and then turn it on again.

Software is installed automatically from the DVD to the LINDBERGH. In some cases, it may take about 10

minutes to install software to the LINDBERGH.

When installation is complete, the game will startup automatically. Conﬁ rm that the game starts. Press the DVD

DRIVE switch so that the tray comes out. Remove the DVD.

Press the DVD DRIVE switch so that the tray goes back into the unit. If the power is cut off, the tray will not

move.

Set the main switch to OFF. Remove the DVD wire from the DVD DRIVE.

6-3 INSTALLATION SETTINGS

When installing 2 or more cabinets, carry out the settings for cabinet seat number and in-store competition during the game test mode. By setting different numbers but identical alphabet settings you can have competitions between cabinets. You cannot have competitions between

ASSEMBLY AND INSTALLATION

Set, adjust, and conﬁ rm the following settings in test mode. Refer to the LINDBERG service manual for information on system test mode, and the Initial D4 service manual for information on game test mode.

In system test mode, set COIN ASSIGNMENTS as follows.

COIN ASSIGNMENTS

- COIN CHUTE TYPE: COMMON

- SERVICE TYPE: COMMON

● Check whether or not the speakers are functioning correctly using SPEAKER TEST in system test mode. The speakers on this product are in the following conﬁ guration. Set RIGHT SPEAKER and LEFT SPEAKER to “ON” and check that they output sound.

SPEAKER SETTING

RIGHT SPEAKER USED

LEFT SPEAKER USED

REAR RIGHT SPEAKER UNUSED

REAR LEFT SPEAKER UNUSED

cabinets with different alphabetic settings.

CENTER SPEAKER UNUSED

WOOFER SPEAKER UNUSED

● Check whether or not the speakers are connected and functioning correctly using INPUT TEST in the game test mode.

● Check whether or not the speakers are connected and functioning correctly using OUTPUT TEST in the game test mode.

● Adjust STEEERING, GAS, and BRAKE in INPUT ASSIGNMENTS in game test mode.

● Seat numbers are assigned using SEAT NUMBER in the GAME ASSIGNMENTS section of game test mode. You can have the in-store com-

petitions by connecting cabinets together and assigning them different seat numbers. The seat numbers are “SINGLE”, “1”, and “2”.

To conduct in-store competitions, set one cabinet to “1” and the other one to “2”. Set this ﬁ eld to “SINGLE” when installing only one cabinet,

or if you do not want to conduct in-store competitions.

● Carry out a card check in IC CARD R/W & PRINTER TEST in game test mode, and check that the card read/write function is performing correctly. The check will print a test card, and you can also use ERASE PRINT in the same test mode to erase the printed characters. Although in some cases the printed characters may not be completely erased, this will not harm IC card’s functionality.

● Check that the network is functioning correctly in NETWORK TEST in games test mode.

● Adjust the following settings to suit the operating environment.

- Volume adjustment

- Store closing time

- Time setting

Contact the point of purchase for this product if you are unable to adjust the volume using the procedures described in this document.

CARD READER/WRITER7

7-1 SETTING DEDICATED CARDS

● Be sure to use dedicated cards available for this product. Use of ones other than such dedicated cards may cause a malfunction or failure of the machine.

● Be sure to set the speciﬁ ed number of card in the speciﬁ ed orientation by using the speciﬁ ed procedure. Wrong setting of the cards may cause the machine to fail.

● Set virgin cards taken out from a container that was unpacked immediately before use. Do not include a corrugated, bent, or used card in the card deck.

● You can reﬁ ll the cards while the product is operating. Take care not to touch anything other than the loading area.

When the product has run out of cards, a message will appear on screen. Carry out the following procedure to reﬁ ll the cards.

Remove the truss screws then open IC card reader door.

Lift the dispenser retainer as shown in the diagram.

RETAINER

CARD READER/WRITER

7-1 FIG. 01

Reﬁ ll the Initial D 4 IC cards. Place the cards in the orientation shown in the diagram, loosen them, and load

100 cards. Do not load more than 101 cards, as this may result in damage to the product or malfunction.

Ensure that the cards are loaded in the correct orientation.

7-1 FIG. 02

Replace the retainer over the reﬁ lled cards. Carry out steps 1 in reverse order and replace and lock the cover,

then ﬁ x it in place with the truss screws.

7-1 FIG. 03

7-1 FIG. 04

7-2 CLEANING

CARD READER/WRITER

The product counts the number of times the game is played and the number of new cards issued. When either the play count or the number of new cards issued exceeds 200, a cleaning reminder is displayed the next time the power is turned off and on again. The above numbers will be cleared after cleaning takes place. The cleaning process varies depending on whether the play count or the number of new cards issued has been reached.

When the Play Count Exceeds 200

When the play count exceeds 200, the screen in the dia-

gram below appears the next time the power is turned off and on. Insert a cleaning card to IC card RW entry.

Always use the designated Cleaning Card. Using anything other than the designated card may cause faulty operation and/or unit failure.

NOTE: Cleaning cards can be used up to 3 times. However, do not use a

cleaning card if there is no longer alcohol on the surface, if the card feels dried out, if there is a large amount of dirt on the surface, or if the fabric has become fuzzy.

7-2 FIG. 01

When the Number of New Cards Issued Exceeds 200

When the number of new cards issued exceeds 200, the screen below appears the next time the power is turned

off and on.

7-2 FIG. 02

Following the instructions on the screen, remove the cards from the stocker, insert a cleaning card into the stock-

er, and press the Start and TEST Buttons simultaneously.

CLEANING CARD

Caution! Do not press the Start and TEST Buttons before inserting the cleaning card. Doing so may soil the cards inside and/or cause the reader/writer to break down.

NOTE: Be sure to use a new cleaning card when cleaning the stocker roll-

ers.

7-2 FIG. 03

Cleaning the Stocker Rollers

Carry out the following procedure once every 10 days to clean the Stock Rollers. Further, check whether or not the rollers are dirty when reﬁ lling the cards, and clean them if they are dirty.

NOTE: Be sure to use a new cleaning card when cleaning the stocker rollers.

Enter GAME TEST MODE and select “IC CARD R/W & PRINTER TEST”. Do not select or execute CLEAN

STOCKER at this time.

IC CARD R/W & PRINTER TEST

RESET UNIT CHECK CARD CHECK PRINTER CHECK STOCKER CLEAN ROLLER CLEAN STOCKER ERASE PRINT

->EXIT UNIT STATUS : ---

UNIT RESULT : -- SENSOR(PT1) :OFF

SENSOR(PT3) :OFF SENSOR(PT4) :OFF SENSOR(PT5) :OFF SENSOR(PT6) :OFF SENSOR(DISPENSER) :OFF SENSOR(SHUTTER1) :OFF SENSOR(SHUTTER2) :OFF

CARD READER/WRITER

SELECT WITH SERVICE BUTTON

AND

PRESS TEST BUTTON

7-2 FIG. 04

Carry out steps 1 through 3 in “7-1 Setting Dedicated Cards” and remove the cover and raise the retainer.

Remove all of the Initial D cards.

7-2 FIG. 05

Insert a new cleaning card. Place the retainer on top of the cleaning card.

CARD READER/WRITER

CLEANING CARD

Select CLEAN STOCKER and press the test button. Roller cleaning will commence. During cleaning “CLEAN-

ING STOCKER ROLLER” will display in the UNIT STATUS area, and change to “DONE” when complete.

RESET UNIT CHECK CARD CHECK PRINTER CHECK STOCKER CLEAN ROLLER

->CLEAN STOCKER ERASE PRINT

7-2 FIG. 06

IC CARD R/W & PRINTER TEST

7-2 FIG. 07

EXIT UNIT STATUS : CLEANING STOCKER ROLLER

UNIT RESULT : -- SENSOR(PT1) :OFF

SENSOR(PT3) :OFF SENSOR(PT4) :OFF SENSOR(PT5) :OFF SENSOR(PT6) :OFF SENSOR(DISPENSER) :OFF SENSOR(SHUTTER1) :OFF SENSOR(SHUTTER2) :OFF

SELECT WITH SERVICE BUTTON

AND

PRESS TEST BUTTON

7-2 FIG. 08

(Display during cleaning)

NOTE: Display changes to

“DONE” when complete.

Lift the retainer, and remove the cleaning card.

Check that the rollers are no longer dirty.

NOTE: If the rollers are still dirty, use a new clean-

ing card and repeat steps 4 through 6 to repeat the cleaning process.

Check that the rollers are dry, and then replace the

Initial D cards.

ROLLER

7-2 FIG. 09

CARD READER/WRITER

7-2 FIG. 10

Repeat steps 1 through 3 in “7-1 Setting Dedicated Cards” in reverse order and attach the cover.

Head Cleaning

This product counts the number of times the game is played. When the number of plays exceeds 200, a notice appears on screen the next time the product is turned on, requesting that a cleaning card be inserted into the card R/W. Follow the on-screen instructions to clean the heads. Cleaning the heads resets the number of plays recorded above.

NOTE: You can use the same cleaning card up to 3 times. However, do not use the card if the alcohol on its surface has evaporated, there is no mois-

ture present, there is a lot of dirt on the cleaning card surface, or if the card has become extremely worn.

7-3 CLEARING CARD JAMS

CARD READER/WRITER

When attempting to perform this operation without powering down so that game play can be restored, exercise extreme caution. Machine parts may move unexpectedly when the power is ON. This may result in ﬁ ngers being caught or severed and other injuries.

If a trouble such as card jamming occurs on the card reader/writer, you are notiﬁ ed of the trouble on the screen. You cannot proceed to a play unless you resolve the trouble at this time. First identify the trouble before you begin to take action. (Refer to the Service Manual)

Remove the truss screws. Use the key to unlock the cover and remove it.

Pulling on the green shaft attached to the card R/W unlocks the

hatch lock. Remove the hatch while pulling the green shaft.

7-3 FIG. 01

Turn the knobs to remove the stuck card.

KNOB

7-3 FIG. 02

Close the hatch while pulling the green shaft. With the

hatch closed, let go of the green shaft. Check that the hatch is ﬁ rmly in place. Carry out steps 1 in reverse order and attach and lock the cover, then ﬁ x it in place with the truss screw.

Remove the stuck card.

7-3 FIG. 03

7-4 EXCHANGING THE CARD R/W UNIT

Remove the truss screws. Use the key to unlock the cover and remove it. Then open back door to remove 6 Nuts

to take off hole card reader & Shift box from cabinet.

NUTS (6)

Remove the 2 screws. Pull out the card R/W unit.

Since the unit is still wired, take extra care as you remove the 2 connectors.

7-4 FIG. 01

CARD READER/WRITER

PHILLIPS SCREW (2)

7-4 FIG. 02

After you remove the 2 ﬂ at head screws and the cap, you can exchange the card R/W unit.

FLAT HEAD SCREW (2), black M2.6x12

7-4 FIG. 03 7-4 FIG. 04

CARD R/W UNIT

CAP

Carry out steps 1 and 2 in reverse order and attach the replacement card R/W unit.

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