420-6799-02UK REV 0
SERVICE MANUAL
TWIN TYPE
Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in
order to be able to refer to it whenever necessary.
Manufactured in the UK by
CONTENTS
1. BEFORE USING THIS PRODUCT .......................................................................................................5
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION ......... 6
2. INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................8
3. INSTALLATION AND SERVICE INSTRUCTIONS ...............................................................................9
3.1. HANDLING AND INSTALLATION PRECAUTIONS ................................................................................. 9
3.2. COIN HANDLING ................................................................................................................................... 11
3.3. NAME OF PARTS................................................................................................................................... 12
3.4. ACCESSORIES ...................................................................................................................................... 13
3.5. SHIPPING THE GAME BOARD ............................................................................................................. 14
3.6. SHIPPING THE GD-ROM DRIVE........................................................................................................... 15
3.7. ASSEMBLY INSTRUCTIONS................................................................................................................. 16
3.7.1. APPLYING THE PLAY INSTRUCTIONS .................................................................................17
3.7.2. ASSEMBLING THE COCKPIT .................................................................................................18
3.7.3. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) .....................................................19
3.7.4. BILLBOARD INSTALLATION ...................................................................................................21
3.7.5. INSTALLING THE AC COVERS (WIRE COVERS ) ................................................................23
3.7.6. COIN HANDLING INSTALLATION...........................................................................................24
3.7.6.1. WIRING CONNECTIONS..................................................................................................25
3.7.7. COMMUNICATION CABLES ...................................................................................................26
3.7.8. CONNECTION TO THE POWER SUPPLY .............................................................................27
3.7.9. ASSEMBLY CHECK .................................................................................................................30
3.7.10. MOVING THE MACHINE ......................................................................................................32
3.8. FUSES.................................................................................................................................................... 33
3.9. MAINTENANCE...................................................................................................................................... 34
3.9.1. HANDLE MECHA .....................................................................................................................34
3.9.1.1. REPLACING AND ADJUSTING THE HANDLE MECHA’S VR ........................................35
3.9.1.2. GREASING ........................................................................................................................36
3.9.2. CARD READER/WRITER UNIT ...............................................................................................37
3.9.2.1. SETTING DEDICATED CARDS........................................................................................37
3.9.2.2. HEAD CLEANING .............................................................................................................39
3.9.2.3. CLEARING CARD JAMS ..................................................................................................40
3.9.3. ACCELERATOR & BRAKE ......................................................................................................41
3.9.3.1. Removing the Accelerator & Brake. ..................................................................................41
3.9.3.2. Adjusting the V.R. ..............................................................................................................42
3.9.3.3. Replacing the V.R..............................................................................................................43
3.9.3.4. Greasing ............................................................................................................................43
3.9.4. SHIFT LEVER...........................................................................................................................44
3.10. REPLACEMENT OF FLUORESCENT LAMP AND OTHER LAMPS ................................................. 45
3.10.1. FLUORESCENT LAMP REPLACEMENT ............................................................................45
3.10.2. START BUTTON LAMP REPLACEMENT............................................................................46
3.10.3. CLEANING THE CABINET SURFACES ..............................................................................47
3.10.4. SEAT (Greasing to Seat Rail Portion)...................................................................................47
3.11. TROUBLESHOOTING ........................................................................................................................ 48
3.11.1. CARD READER/WRITER.....................................................................................................48
3.11.2. TROUBLESHOOTING (WHEN NO ERROR MESSAGE IS SHOWN).................................51
3.12. GAMEBOARD..................................................................................................................................... 54
3.12.1. REMOVING THE BOARD.....................................................................................................54
3.12.2. REMOVING THE GD-ROM DRIVE ......................................................................................55
3.12.3. REMOVING THE GAME BOARD .........................................................................................55
3.12.4. MACHINE SET UP................................................................................................................56
3.12.4.1. SETTING FOR COMMUNICATION PLAY........................................................................57
3.13. PERIODIC CHECK AND INSPECTION.............................................................................................. 58
4. HOW TO PLAY ....................................................................................................................................59
4.1. GAME DESCRIPTION............................................................................................................................ 59
4.1.1. Game Overview ........................................................................................................................59
4.1.1.1. Legend of the Streets ........................................................................................................59
4.1.2. Game Flow................................................................................................................................60
4.1.2.1. Challenger Accept Screen, Battle Race Select Screen: ...................................................60
4.1.2.2. Card Entry Screen and Card Purchase Screen: ...............................................................60
4.1.2.3. Card Data Check Screen:..................................................................................................60
4.1.2.4. Vehicle Selection Screen:..................................................................................................61
4.1.2.5. Transmission Selection Screen: ........................................................................................61
2
4.1.2.6.
4.1.2.7. Time Attack........................................................................................................................65
4.1.2.8. The BUNTA Challenge! .....................................................................................................65
4.1.2.9. Network Battle Race..........................................................................................................65
4.1.2.10. Configuration .....................................................................................................................68
4.1.2.11. Game Over........................................................................................................................69
4.1.2.12. Transferring Old Card Data ...............................................................................................69
4.1.2.13. Limit on Card Use..............................................................................................................70
4.1.2.14. Car Selections ...................................................................................................................71
4.1.2.15. Race Courses....................................................................................................................71
4.1.2.16. Legend of the Streets Rival Characters ............................................................................72
5. MAINTENANCE INSTRUCTIONS ......................................................................................................73
5.1. EXPLANATION OF TEST AND DATA DISPLAY ................................................................................... 73
5.1.1. VTS ASSEMBLY.......................................................................................................................74
5.2. SYSTEM TEST MODE ........................................................................................................................... 75
5.2.1. RAM TEST ................................................................................................................................76
5.2.2. JVS TEST .................................................................................................................................76
5.2.3. SOUND TEST...........................................................................................................................77
5.2.4. C.R.T TEST ..............................................................................................................................77
5.2.5. SYSTEM ASSIGNMENTS ........................................................................................................78
5.2.5.1. COIN ASSIGNMENTS.......................................................................................................78
5.2.5.2. COIN/CREDIT SETTING (COIN CHUTE COMMON TYPE) ............................................79
5.2.5.3. COIN/CREDIT SETTING (COIN CHUTE INDIVIDUAL TYPE) .........................................80
5.2.5.4. MANUAL SETTING ...........................................................................................................81
5.2.5.5. SEQUENCE SETTING ......................................................................................................82
5.2.5.6. BOOKKEEPING ................................................................................................................83
5.2.5.7. BACKUP DATA CLEAR ....................................................................................................83
5.2.5.8. ROM BD TEST ..................................................................................................................84
5.2.5.9. CLOCK SETTING..............................................................................................................84
5.3. GAME TEST MODE ............................................................................................................................... 85
5.3.1. GAME TEST MENU MODE......................................................................................................85
5.3.2. INPUT TEST .............................................................................................................................86
5.3.3. OUTPUT TEST .........................................................................................................................87
5.3.4. FORCE FEEDBACK .................................................................................................................88
5.3.5. INPUT ASSIGNMENTS ............................................................................................................89
5.3.6. GAME ASSIGNMENTS ............................................................................................................91
5.3.7. CARD R/W TEST......................................................................................................................92
5.3.8. CLEANING PROCESS .............................................................................................................94
5.3.9. CLOSE SETTING .....................................................................................................................95
5.4. BOOKKEEPING...................................................................................................................................... 97
5.4.1. BACKUP DATA CLEAR..........................................................................................................101
6.
COIN MECH INSTALLATION AND CREDIT BOARD SET UP ........................................................102
6.1. INTRODUCTION .................................................................................................................................. 102
6.1.1. PRICE OF PLAY SETTINGS UK ...........................................................................................104
6.1.2. PRICE OF PLAY SETTINGS EURO......................................................................................105
6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2...................106
7.
DESIGN RELATED PARTS ..............................................................................................................107
8. PARTS LIST ......................................................................................................................................108
8.1. ASSEMBLY STRUCTURE ................................................................................................................... 108
8.2. TOS-00001UK TOP ASSY INITIAL D 3 TWIN ..................................................................................... 109
8.3. TOS-0200UK ASSY BILLBOARD......................................................................................................... 111
8.4. TOT-0400UK ASSY AC BRKT MAIN ................................................................................................... 112
8.5. TOT-0700UK ASSY AC BRKT SUB ..................................................................................................... 113
8.6. TOT-1200UK ASSY PEDAL BASE TOT .............................................................................................. 114
8.7. ASSY ACCEL & BRAKE (SPG2200).................................................................................................... 115
8.8. FZR-1550UK ASSY MONITOR COVER L 2P ...................................................................................... 117
8.9. FZR-1555UK ASSY MONITOR COVER R 2P ..................................................................................... 117
8.10. TOS-1600UK ASSY SEAT TWIN 1P................................................................................................ 118
8.11. TOF-2000XUK ASSY CONTROL PANEL ........................................................................................ 120
8.12. TOS-2150UK ASSY SW PLATE....................................................................................................... 122
8.13. TOF-2500 ASSY HANDLE MECHA.................................................................................................. 123
8.14. TOS-4500UK ASSY MAIN BD .......................................................................................................... 125
8.15. TOT-4600UK ASSY ELEC BD.......................................................................................................... 126
8.16. TOS-10001UK ASSY COCKPIT 1P.................................................................................................. 127
Parts Course Selection Screen: ........................................................................................61
3
8.17. APC-1560 ASSY SPEAKER L ......................................................................................................... 130
8.18. APC-1565 ASSY SPEAKER R ........................................................................................................ 130
8.19. ORT-1120UK ASSY SUB MAIN BASE............................................................................................. 131
8.20. FRI-0300UK ASSY COINCHUTE TOWER FRI ................................................................................ 131
8.21. FRI-1510UK ASSY BASE LID R....................................................................................................... 132
8.22. SPG-0500UK ASSY WIRE COVER SPG TWIN............................................................................... 133
8.23. VOF-0450UK CARD UNIT TWIN L................................................................................................... 134
8.24. VOF-0460UK CARD UNIT TWIN R .................................................................................................. 135
8.25. TOS-INST-TW ASSY INSTALLATION KIT TOS TWIN .................................................................... 136
9. APPENDIX A - ELECTRICAL SCHEMATIC .....................................................................................137
9.1. WIRE COLOURS.................................................................................................................................. 137
9.2. ELECTRICAL SCHEMATIC.................................................................................................................. 137
4
1. BEFORE USING THIS PRODUCT
To ensure the safe usage, be sure to read the following before using the product. The following instructions are
intended for the use of QUALIFIED SERVICE PERSONNEL ONLY
If any activity is carried out on the product, this should be done only after carefully reading and sufficiently
understanding the instructions.
Only qualified service personnel should carry out maintenance on the product.
Depending on the potential risk, terms such as”
explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a
manner contrary to the instructions given in this document.
In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially
hazardous situation relating to the product could arise. Be sure to comply with these warnings.
Indicates that mishandling the product by disregarding this warning will cause a potentially
hazardous situation that can result in death or serious injury.
Indicates that mishandling the product by disregarding this caution will cause a potentially
hazardous situation that can result in personal injury and or material damage.
This is cautionary information that should be complied with when handling the product.
Indicates that mishandling the product by disregarding this will cause a potentially hazardous
situation that may not result in personal injury but could damage the product.
Be sure to turn off the power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.
Ensure that only qualified Service Engineers perform any maintenance work on the machine.
Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted
and will invalidate this product’s CE conformity.
Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will
be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids
or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage
caused by specification changes not designated by SEGA.
Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the
electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency
requirements of the location in which the machine is to be installed.
Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be
clearly read.
To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially
hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has
sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not
operate the machine until an identical item has replaced it.
Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts
are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension
voltage. Only qualified service engineers should perform monitor repair and replacement.
In cases where commercially available monitors and printers are used, only the items relating to this product are
contained in this manual. Some commercially available equipment will have functions and reactions not referred to in
this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found
please contact
SEGA AMUSEMENTS EUROPE LTD
WARNING!
.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found please contact SEGA.
” “
CAUTION
.
” and “
IMPORTANT
!” are used where an
5
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT
TO THE LOCATION
• Only QUALIFIED SERVICE PERSONNEL should carry out inspection.
Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been
transported safely.
• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?
• Are castors and leg adjusters present and undamaged?
• Do the power supply voltage and frequency requirements meet with the local supply?
• Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections cannot be made successfully. Do not insert connectors forcibly.
• Are all IC’s of each IC BD firmly inserted?
• Does the power cord have any cuts or dents?
• Do fuses meet the specified rating?
• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?
• Are all earth wires connected?
• Are all accessories available?
• Can all doors and lids be opened with the accessory keys and/or tools?
6
CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS
SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.
SEGA product has warning displays on
stickers, labels or printed instructions
adhered/attached to or incorporated in the
places where hazardous situations can arise.
The warning displays are intended for the
accident prevention of customers and service
personnel.
SPECIFICATIONS
Installation Space (cm): 202 x 170
Height (cm): 190
Weight (kg): 492
Power consumption (max): Rated Voltage (V.AC): 230 ±10%
Rated Current (A): 2.75
Note: Descriptions in this manual are subject to change without prior notice.
7
2. INTRODUCTION TO THIS SERVICE MANUAL
SEGA ENTERPRISES LTD. supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, has for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise especially in
IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before
working on the machine. Should there be any malfunction, non-technical personnel should under no
circumstances touch the internal systems. Should such a situation arise contact our head office.
SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE
Suite 3a
Oaks House
12 - 22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG
8
3. INSTALLATION AND SERVICE INSTRUCTIONS
• Only QUALIFIED SERVICE PERSONNEL should carry out installation and
commissioning.
3.1. HANDLING AND INSTALLATION PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay attention to
ensure that the player can enjoy the game safely.
The game must NOT be installed under the following conditions:
• Outside, the game is designed for indoor use only.
• In areas directly exposed to sunlight, high humidity, dust, excessive heat, or extreme cold.
• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or
emergency exits.
• On unstable surfaces or surfaces subject to vibration.
• Where liquids, other than routine cleaning, may come into contact with the game.
Important:
• Only Qualified Service Personnel should install this machine.
• Be sure to switch the supply power OFF and remove the mains supply plug from the machine before
any work is carried out on the machine.
• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.
• Always return a faulty part to your distributor with adequate packaging and protection.
• When removing the plug from the mains always grasp the plug not the cable.
Do not use a fuse that does not meet the specified rating.
•
• Make sure all connections are secure before applying power.
9
Installation Space
10
• Ensure that the mains lead is not damaged. If the mains lead is damaged in any
way there could be a danger of electric shock or a fire hazard.
• Ensure that the power supply is fitted with circuit protection. Using the power
supply without circuit protection is a fire hazard.
3.2. COIN HANDLING
Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin
handling option from the approved list. Fit only the coin handling arrangements detailed below and follow
the instructions provided in Section 3.7.6. Failure to fit the coin handling options detailed or failure to follow
the installation instructions will render the machine, under the CE marking directive, void.
Approved coin handling options:
• Coin controls SR3
• Generic mechanical
Mars (MS111B1 and ME115)
•
• SECI RM4-G20
11
3.3. NAME OF PARTS
Width (cm) Length (cm) Height (cm) Weight (kg)
COCKPIT (EACH) 101 165 152 224
COIN CHUTE TOWER 27 33 57 15
BILLBOARD 161 36 39 25
When Assembled 202 170 190 492 approx
WITH CARD READ/ WRITE UNIT (NOT SHOWN)
12
3.4. ACCESSORIES
The machine is supplied with an installation kit. Please ensure the following parts are supplied:
ITEM PART NO. QTY DESCRIPTION
1
TOS-0200UK 1 ASSY BILLBOARD
2
FRI-0300UK 1 ASSY COINCHUTE TOWER FRI
3
SPG-0500UK 1 ASSY WIRE COVER SPG TWIN
4
DYN-0013 1 JOINT PIPE
5
DYN-0006XUK 1 AC COVER B
6
SRT-0018UK 1 AC COVER C
7
DYN-0019UK 1 AC COVER D
9
SPG-0008 2 BILLBOARD HOLDER
10
422-0924UK 2 PLAY INSTR SH TOS MULTI
13
PK0358 1 INST KIT BOX TOS TWIN
14
TOS-0004UK 2 STICKER CARD SLOT TOF A MULTI
15
TOT-0005UK 2 STICKER CARD SLOT TOF B MULTI
16
601-11358-01 3 CARD PACKAGE TOS ENG
17
601-11050-91 1 CLEANING KIT(30SHT)
18
220-5753 1 VOL CONT B-5K OHM (TOCOS)
101
440-CS0186UK 2 STICKER C EPILEPSY MULTI
201
030-000825-SB 20 M8X25 BLT W/S BLK
202
068-852216-0B 20 M8 WSHR 22OD FLT BLK
203
000-P00412-WB 15 M4X12 MSCR PAN W/FS BLK
204
050-F00400 3 M4 NUT FLG SER PAS
205
068-441616 3 M4 WSHR 16OD FLT PAS
401
420-5827 1 SERVICE MANUAL SANWA 31K
402
420-6799-02UK 1 SERVICE MANUAL TOS TWIN
403
OS1019 2 SELF SEAL BAG 9X12.3/4
404
540-0006-01 1 WRENCH M4 TMP PRF
405
540-0007-01 1 WRENCH M5 TMP PRF
406
540-0009-01 1 WRENCH M8 TMP PRF
407
220-5484 1 VOL CONT B-5K OHM
408
SAECE-xxx 1 DECLARATION OF CONFORMITY
409
514-5078-5000 2 FUSE 5X20 CERAMIC SB 5000mA
411
420-6620UK 1 SERVICE MANUAL GD ROM SYSTEM
416
509-5704 1 SW MICRO TYPE (OMRON K3L13)
Item 404-406 - Tamper-proof TORX wrench.
13
3.5. SHIPPING THE GAME BOARD
• When returning the GAME BOARD for repair or replacement, be sure to package the
entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USERSERVICEABLE PARTS INSIDE.
• Failure to return the GAME BOARD in this manner may invalidate the warranty.
Pack the ASSY SHIELD CASE in the original transit box as shown. Putting it upside down or packing
otherwise in the manner not shown can damage the GAME BOARD and other parts.
14
3.6. SHIPPING THE GD-ROM DRIVE
• When returning the GD-ROM DRIVE for repair or replacement, be sure to package it in
the original card transit box - THERE ARE NO USER-SERVICEABLE PARTS INSIDE.
Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on the
•
unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive Bracket
and store with the four screws for reuse.
• Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.
15
3.7. ASSEMBLY INSTRUCTIONS
• Perform the assembly by following the procedure herein stated. Failure to comply
with the instructions, for example, inserting the plug into an outlet at a stage not
mentioned in this manual can cause an electric shock
• Assembling should be performed as per this manual. Since this is a complex
machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.
• Do not attempt to complete this work alone, a minimum of 2 people are required.
• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.
When carrying out the assembly work, follow the procedure in the following 7 item sequence
STEP 1 ASSEMBLING THE COCKPIT
STEP 2 SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)
STEP 3 BILLBOARD INSTALLATION
STEP 4 INSTALLING THE AC COVERS (WIRE COVERS)
STEP 5 COIN HANDLING INSTALLATION
STEP 6 CONNECTION TO POWER SUPPLY
STEP 7 ASSEMBLY CHECK
Note that the parts contained within the installation kit are required for the assembly work.
Fit all fixings loosely first as detailed in step 1, then position all components
•
before finally tightening fixings at step 6.
16
3.7.1. APPLYING THE PLAY INSTRUCTIONS
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
Supplied in the installation kit are 4 sets of play instructions in 5 languages. Select the language of
your choice and apply in the following areas:
1. 422-00924UK: Instructions (on Monitor Mask)
2. TOT-0005UK: Card Slot
3. TOS-0004UK: Card Instructions (on Card R/W Lid)
N.B.: Product appearance may differ slightly.
17
3.7.2. ASSEMBLING THE COCKPIT
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Place the two cockpits
side by side. Position the
1P cabinet, which has the
IEC inlet at the left hand
side when viewed facing
the monitor. STICKER L
is attached to the back of
the 1P cabinet and
STICKER R on the back
of the 2P cabinet
2. Install the coin chute
tower in between both
cabinets. Open the coin
chute door and the cash
door and secure with the
4 hexagon bolts from
inside the doors. At this
time, make sure the bolts
are only loosely fitted.
Note: Door may open in opposite way to that shown above
3. Install the joint pipe on
the rear-side of both
cabinets by securing with
4 hexagon bolts, at this
time loosely.
18
3.7.3. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)
• Make sure all of the leg adjusters are in contact with the floor. If they are not the
machines may move and cause injury. This operation requires 2 people.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
This machine has eight castors and eight leg adjusters. When the installation position is decided, unscrew
the leg adjusters so that they raise each caster a minimum of 5mm from the floor. Make sure the machine
is level.
1. Move the machine to the installation position.
When installing against or close to a wall, be
sure to allow an adequate space to allow the
player access to the machine.
2. Make the leg adjusters contact the floor.
Adjust using a spanner as shown below so
that a minimum of 5mm exists between the
casters and the floor. Make additional
adjustment so that the machine is level.
After securing the leg adjuster bolts, fully tighten all bolts temporarily attached in STEP 1 above.
19
Ensure adequate ventilation is maintained as detailed below
20
3.7.4. BILLBOARD INSTALLATION
One person alone cannot perform the installation of the billboard assembly. Seek
•
assistance before attempting this operation
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Install the Billboard over the two cockpits using two or more workers to lift it into position.
2. Remove seven truss screws and take off the Billboard Sash. Withdraw the Billboard Plate.
3. Fasten the four M8x25 hex bolts to secure the Billboard to the cabinets.
4. Connect the wire connectors from the billboard box to the connectors on the cabinet
21
5. Install the two Billboard Holders to the rear of the
Billboard, and secure using four M8x25 hex bolts
for each.
6. Complete installation by reinserting the Billboard
Plate and replacing the Billboard Sash.
22
3.7.5. INSTALLING THE AC COVERS (WIRE COVERS )
• Be sure that the machine is not connected to the mains supply before attempting
this operation
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
The AC Wire Covers are used for protecting the interconnecting wiring and the fibre optic cables. When
carrying out this operation be very careful so as not to trap any wire between the covers. Pay attention
when handling the fibre optic cables as excessive bending may cause damage.
1. Attach AC Cover A to the rear of the cabinet using 5 screws.
2. Make all the wiring connections between the two cockpits and the Coin Chute Tower. The wiring
connectors are colour coded and cannot be fitted into the wrong size connectors. Do not force any
connectors together.
3. Connect the earth wires between the two AC Brkts, the AC Covers and the Coin Chute Tower.
4. Insert the fibre optic cables into the fibre optic connectors. Ensure that the “RX” connection on the 1P
cockpit is connected to the “TX” connector on the 2P cockpit. The other fibre optic connects the “TX”
connector of the 1P cockpit to the “RX” connector of the 2P cockpit.
5. Insert AC Cover B into AC Cover A from above and secure using 2 screws. Be sure not to trap any
cables.
6. Secure AC Cover C and AC Cover D using 4 screws each.
23
3.7.6. COIN HANDLING INSTALLATION
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.
• Loosen all of the bolts on the frame, which secure the clips.
• Turn all clips in towards the door.
• Position the door into the aperture in the machine.
• Turn the clips around so that they will hold the door in the
machine.
• Tighten all of the bolts.
• Ensure that the door is earthed to the frame and the frame is
earthed to either the VTS bracket or the coin chute tower.
24
3.7.6.1.WIRING CONNECTIONS.
COIN MECH LOOM INSTALLATION
C220B LM1006IDC
LM1006LAMP-0.1
GENERIC
MECHANICALS
MARS
MS111B1
MARS ME115
SECI, C120,
SR3
LM1008
LM1008-LAMP
LM1007
LM1008-LAMP
OWN LOOM AND
LM1006LAMP-0.1
• Attach the lamp holder to the bracket on the coin return
button.
• Attach one 15-way connector to the C220 coin mech.
Attach the other 15-way connector to Validator A on the
•
credit board.
• Attach the 2-way connector to ‘LAMP’ on the VTS
board.
• Fit the two lamp holders behind the coin return buttons.
Attach the blue cable and orange cable to one mech’s
•
microswitch switch.
• Attach the blue/green cable and orange/green cable to
the other mech’s microswitch.
• Attach the 2-way mate and lok plug to the 2-way mate
and lok cap provided.
• Attach one 15-way connector to Validator A and the
other to Validator B on the credit board
• Fit the lamp holder to the bracket behind the coin return
button.
• Fit one of the 13-way connectors to the coin mech.
• Fit the other 13-way connector to Validator A on the
credit board. Note the 13-way connector is keyed and
this key must coincide with the key on the credit board.
• Attach the lamp holder to the bracket on the coin return
button.
• Attach the 2- connector to ‘LAMP’ on the VTS board.
• Attach the validator’s own loom to position A on the
credit board
VTS credit board assembly
25
3.7.7. COMMUNICATION CABLES
26
3.7.8. CONNECTION TO THE POWER SUPPLY
• This operation may only be carried out once the machine has been completely
assembled.
Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
•
The AC Unit is located on the rear of the 1P cockpit. Using the power
lead supplied connect this to the mains socket at the wall.
1. Turn the mains switch on.
2. Turn the switch on the AC bracket on.
3. Once power is turned on, the fluorescent lamp lights up. The Start
System Screen displays after a lapse of several seconds. This is
followed by the screen that indicates that the network is currently
being checked if the communication mode has been set. If there is
a bad or improper communication connection, each screen will not
proceed to the next, remaining on the currently Network Check
Screen. If this occurs, resolve the error according to the instructions
in this document.
4. If the communication mode has not been set or the communication
check ends normally, the Motor Check Screen returns. While the
Motor Check Screen is on-screen, the steering wheel can move
either clockwise or counter clockwise. If you touch the wheel, the
motor check is hindered and the game will not operate normally.
So, you must not touch it at this time. Failures are displayed, if
found. Resolve the errors according to the instructions in this
document.
5. Once all the above steps have been completed, the Advertise
Screen displays and voices are output through the left and right
loudspeakers, unless you have set the machine so that no voices
are output during the Advertise mode.
6. This product retains the number of credits and the ranking data
even after the power is turned off. It does not retain data about the
fractional number of coins (i.e., the number of coins not reaching
one credit) or the bonus adder count.
27
28
Each Check Screen is followed as below:
Sec HEAD CLEANING, Section 3.9.2.2
29
3.7.9. ASSEMBLY CHECK
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
In the TEST mode ensure the assembly has been made correctly by performing the following checks.
Selecting the RAM test on the test mode menu
causes the on -board memory to be tested. The
game board is satisfactory if the display beside each
IC No. shows GOOD
C.R.T. TEST 1/2
C.R.T TEST
PAGE 1/2
RED
GREEN
BLUE
WHITE
PRESS TEST BUTTON TO CONTINUE
C.R.T. TEST 2/2
In the TEST mode select CRT test to check the
screen is satisfactory.
Although the projector has been set up before
shipment at the factory check to see if the screen
needs adjustment.
PRESS TEST BUTTON TO EXIT
30
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