Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order
to be able to refer to it whenever necessary.
Manufactured in the UK by
CONTENTS
1. BEFORE USING THIS PRODUCT .......................................................................................................1
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION .2
2. INTRODUCTION TO THIS SERVICE MANUAL...................................................................................4
3. INSTALLATION AND MAINTENANCE INSTRUCTIONS.....................................................................5
3.1. HANDLING AND INSTALLATION PRECAUTIONS..........................................................................5
7.1.1. PRICE OF PLAY SETTINGSUK.............................................................................................84
7.1.2. PRICE OF PLAY SETTINGSEURO........................................................................................85
7.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2......................86
8. DESIGN RELATED PARTS ................................................................................................................87
9. PARTS LIST ........................................................................................................................................88
To ensure safe usage be sure to read the following before using the product. The following instructions are intended for
the use of QUALIFIED SERVICE PERSONNEL ONLY
If any activity is carried out on the product, this should be done only after carefully reading and sufficiently
understanding the instructions.
Only qualified service personnel should carry out maintenance on the product.
Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an
explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a
manner contrary to the instructions given in this document.
In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially
hazardous situation relating to the product could arise. Be sure to comply with these warnings.
Indicates that mishandling the product by disregarding this warning will cause a potentially
hazardous situation that can result in death or serious injury.
Indicates that mishandling the product by disregarding this caution will cause a potentially
hazardous situation that can result in personal injury and or material damage.
.
This is cautionary information that should be complied with when handling the product. Indicates
that mishandling the product by disregarding this will cause a potentially hazardous situation that
may not result in personal injury but could damage the product.
Be sure to turn off the power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.
Ensure that only qualified Service Engineers perform any maintenance work on the machine.
Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted
and will invalidate this product’s CE conformity.
Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will
be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids
or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage
caused by specification changes not designated by SEGA.
Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the
electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency
requirements of the location in which the machine is to be installed.
Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be
clearly read.
To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially
hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has
sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not
operate the machine until an identical item has replaced it.
Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts
are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension
voltage. Only qualified service engineers should perform monitor repair and replacement.
In cases where commercially available monitors and printers are used, only the items relating to this product are
contained in this manual. Some commercially available equipment will have functions and reactions not referred to in
this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found
please contact SEGA AMUSEMENTS EUROPE LTD.
1
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT
TO THE LOCATION
• Only QUALIFIED SERVICE PERSONNEL should carry out inspection.
Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been
transported safely.
• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product.?
• Are castors and leg adjusters present and undamaged?
• Do the power supply voltage and frequency requirements meet with the local supply?
• Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections cannot be made successfully. Do not insert connectors forcibly.
• Are all IC’s of each IC BD firmly inserted?
• Does the power cord have any cuts or dents?
• Do fuses meet the specified rating?
• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?
• Are all earth wires connected?
• Are all accessories available?
Can all doors and lids be opened with the accessory keys and/or tools?
2
CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS
SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.
SEGA product has warning displays on
stickers, labels or printed instructions
adhered/attached to or incorporated in the
places where hazardous situations can arise.
The warning displays are intended for the
accident prevention of customers and service
personnel.
(Actual machines may differ slightly from the illustration)
SPECIFICATIONS
Installation Space (cm): 76 (W) x 98 (L) Including Floor and Coin Tower
Height (cm): 210
Weight (kg): Approx. 152
Rated Voltage (VAC): 230
Rated Current (A): 2
Operating Temperature Range 5 - 40°C
Note: Descriptions in this manual are subject to change without prior notice.
3
2. INTRODUCTION TO THIS SERVICE MANUAL
SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise especially in
IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before
working on the machine. Should there be any malfunction, non-technical personnel should under no
circumstances touch the internal systems. Should such a situation arise contact the nearest branch listed
below, or our head office.
SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE
Suite 3a
Oaks House
12 - 22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG
Telephone: +44 (0) 1372 731820
Fax: +44 (0) 1372 731849
4
3. INSTALLATION AND MAINTENANCE INSTRUCTIONS
• Only QUALIFIED SERVICE PERSONNEL should carry out installation and
maintenance.
3.1. HANDLING AND INSTALLATION PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay attention to
ensure that the player can enjoy the game safely.
The game must NOT be installed under the following conditions:
• Outside, the game is designed for indoor use only.
• In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.
• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or
emergency exits.
• On unstable surfaces or surfaces subject to vibration.
• Where liquids, other than routine cleaning, may come into contact with the game.
Important:
• Only Qualified Service Personnel should install this machine.
• Be sure to switch the supply power OFF and remove the mains supply plug from the machine before
any work is carried out on the machine.
• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.
• Always return a faulty part to your distributor with adequate packaging and protection.
• When removing the plug from the mains always grasp the plug not the cable.
• Do not use a fuse that does not meet the specified rating.
• Make sure all connections are secure before applying power.
• Ensure that the mains lead is not damaged. If the mains lead is damaged in any
way there could be a danger of electric shock or a fire hazard.
•Ensure that the power supply is fitted with circuit protection. Using the power
supply without circuit protection is a fire hazard.
3.2. COIN HANDLING
Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin
handling option from the approved list. Fit only the coin handling arrangements detailed below and follow
the instructions provided in section 4. Failure to fit the coin handling options detailed or failure to follow the
installation instructions will render the machine, under the CE marking directive, void.
Replacement or repair of the Game Board (Chihiro) for this product should be undertaken
at the appropriate repair centre. Be sure to follow the specifications below when requesting
repairs/sending the board to the repair centre. Not following the specifications may result in
the board not being accepted or in extra charges being made.
•Put the game board in the carton box as is. Do not carry out any disassembly or part
removal other than that specified.
•Follow the procedure and instructions regarding direction below when placing the
Game Board in the carton box.
•When packing the game board with the Media Board attached, do not remove the Key
Chip.
•When packing the game board with the Media Board detached, be sure to include the
AVIP Cable.
•When packing, attach the accessory stickers in the specified places on the Game
Board and carton box.
INSTRUCTIONS
1. Wrap the Chihiro Board in a plastic bag.
2. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side with
the three honeycomb buffers. Packing it in the opposite direction may cause damage to the Filter
Board.
3. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom
surface cushioning material and stow the AVIP cable inside.
4. Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box.
Use the handles on the bottom surface cushioning material.
5. Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the
right direction, as it will not fit otherwise.
6. Close the top of the carton box and seal it tightly with adhesive tape.
8
9
3.6. SHIPPING THE MEDIA BOARD
When sending the Media Board for repairs, follow the specifications below and
request repairs or send the Board to your retailer/the repair centre.
Not following the specifications may result in the board not being accepted or in extra
charges being made. Also, mistaken handling can damage or result in loss of parts.
• Be sure to use the special purpose carton box included with this product.
• Do not remove the Key Chip. Send the board with the Key Chip attached.
• Undo the 10 screws holding the Media Board to the Main Board and pack the
Media Board. Do not carry out any disassembly or part removal other than that
specified in this manual.
•Pack the Media Board in the special purpose carton box as shown in the
explanatory diagram.
•The packing material in the carton box has a shock absorbing function. Be sure
to use it when packing. Do not bend or fold the material in a direction other than
that shown on the diagram.
• Do not pack any wires, cables, or screws together with the Board.
• Be sure to attach the special purpose carton box accessory sticker
"843-ÅÅÅÅB."
10
3.7. SHIPPING THE GD-ROM DRIVE
• When returning the GD-ROM DRIVE for repair or replacement, be sure to
package it in the original card transit box - THERE ARE NO USERSERVICEABLE PARTS INSIDE.
• Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on
the unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive
Bracket and store with the four screws for reuse.
• Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.
11
3.8. ASSEMBLY INSTRUCTIONS
• Perform the assembly by following the procedure herein stated. Failure to comply
with the instructions, for example, inserting the plug into an outlet at a stage not
mentioned in this manual can cause an electric shock
• Assembling should be performed as per this manual. Since this is a complex
machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.
• Do not attempt to complete this work alone, a minimum of 2 people are required.
• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.
When carrying out the assembly work, follow the procedure in the following sequence:
STEP 1 INSTALLING THE DISPLAY CARD
STEP 2 INSTALLING THE FLOOR
STEP 3 INSTALLING THE GUN HOLSTERS
STEP 4 SECURING IN PLACE (LEG ADJUSTMENT)
STEP 5 COIN HANDLING INSTALLATION
STEP 6 CONNECTION TO THE POWER SUPPLY
STEP 7 ASSEMBLY CHECK
Note that the parts contained within the installation kit are required for the assembly work.
The following tools will be required when installing this machine, in addition to the tools provided with the
Installation Kit:
12
3.8.1. INSTALLING THE DISPLAY CARD
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Insert ASSY BILLBOARD to the top part of the cabinet
2. Secure with the two Tamperproof screws.
13
3.8.2. INSTALLING THE FLOOR
• Ensure all connections are secure - poor connections can cause electric shock or
short circuit.
• Take care not to damage wiring during installation, as this can cause electric
shock or short circuit.
• Please read these instructions carefully and follow them in step by step.
• IMPORTANT: We recommend that two (2) people carry out this operation,
as there are heavy components involved.
Tools Required: No1 Pozidriver, M8 Wrench or Socket.
1. Open the Installation box and remove its entire contents. Once the box is completely empty fold the four
open leaves back into the box (this will help to create a sturdier box as we intend to use it as a makeshift
table).
2. Turn the box upside down. Place the Floor Assembly and the Coin Tower onto the box as shown in figure
1.
3. Remove the Cashbox Base Plate by unscrewing the 2 x M4 Pozi Pan screws, located directly inside the
Cashbox Door.
4. Remove the Elbow Joint, which is attached to the free end of the Flexipipe.
5. Insert the Flexipipe into the hole located at the front end of the Floor. (Fig 2)
6. Offer the Coin Tower up onto the Floor (Fig 3) ensuring that the Flexipipe continues through the access
hole (Fig 4).
14
7. Secure the Coin Tower to the Floor using the 6x M8 Hex head bolts and M8 washers (provided) at location
shown in fig 5.
8. Move the Coin Tower and Floor Assembly onto its side (Fig 6) and thread the Flexihose through the ribs on
the underside of the Floor. (Fig 7)
15
9. Refit the Elbow joint onto the open end of the Flexipipe.
10. Fit the Joint Bracket onto the machine end of the Floor (Fig 8) using the 5x M8 Hex head bolts and M8
washers (provided).
11. Offer the Floor to the machine and fit the Flexipipe Elbow Joint into the recess as shown in Fig 9.
16
12. Push the Floor uptight to the machine and secure it using the 2 x M8 Chrome Shoulder Bolts provided
(Fig 10 & 11).
13. Finally, secure Joint Brkt L and Joint Brkt R to the Floor and Adjustable feet using 2 x M8 Hex HD Bolts
Blk and 2 x M8 Washers Blk (Fig 12).
17
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
3.8.3. INSTALLING THE GUN HOLSTERS
1. Attach the Left and Right Holster Fabrication Rear
(HDT-3103UK & HDT-3104UK) to Coin Tower
Assembly and secure with 8 off M4 X 16 Security
Headed Fasteners.
2. Locate the Left and Right Gun Holster Assembly
(HDT-5150UK & HDT-5170UK) within the
installation kit.
3. Remove the 4 off M6 x 20 Bolts from the top of the
Gun Holster Supports on assembly (HDT-5150UK
& HDT-5170UK) then re-secure to the brackets
front and rear of the Coin Tower.
NB. TAKE CARE NOT TO DAMAGE THE
ARTWORK THROUGH RE-ASSEMBLY
SEQUENCE.
18
3.8.4. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)
• Make sure all of the leg adjusters are in contact with the floor. If not the machine
may move and cause injury. This operation requires 2 people.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
This machine has four castors and two leg adjusters. When the installation position is decided, unscrew the
leg adjusters so that they raise both front castors 7mm from the floor. Make sure the machine is level.
1. Move the product into the installed position.
2. Slightly lower the 2 Adjusters on the cabinet
and install Joint Bracket L & R by inserting from
the rear, and secure to the floor using M8 hex
head bolts as shown. Now tighten the two M8
shoulder bolts.
3. After lowering the Adjusters fully downward,
tighten both Adjusters’ lock nuts fully upward.
4. The service door can now be refitted.
5. Unscrew the adjusters until they are in contact
the floor, and use a wrench to turn them further
until the front castors are raised approximately
7mm above the floor.
6. Tighten the locknut on the leg adjusters
upwards to lock the legs in position.
19
Ensure adequate ventilation is maintained as detailed below:
(Actual machines may differ slightly from the illustration)
20
3.8.5. COIN HANDLING INSTALLATION
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.
• Loosen all of the bolts on the frame which secure the clips.
• Turn all clips in towards the door.
• Position the door into the aperture in the machine.
• Turn the clips around so that they will hold the door in the
machine.
• Tighten all of the bolts.
21
3.8.5.1. WIRING CONNECTIONS.
COIN MECH LOOM INSTALLATION
C220B LM1006IDC
LM1006LAMP-0.1
GENERIC MECHANICALS
MARS MS111B1 MARS ME115
LM1008 LM1008-LAMP
LM1007 LM1008-LAMP
•Attach the lamp holder to the bracket on the coin return button.
•Attach one 15-way connector to the C220 coin mech.
•Attach the other 15-way connector to Validator A on the
credit board.
•Attach the 2-way connector to ‘LAMP’ on the VTS board.
•Fit the two lamp holders behind the coin return buttons.
•Attach the blue cable and orange cable to one mech’s
microswitch switch.
•Attach the blue/green cable and orange/green cable to the other mech’s microswitch.
•Attach the 2-way mate and lok plug to the 2-way mate and lok cap provided.
•Attach one 15-way connector to Validator A and the other to Validator B on the credit board
•Fit the lamp holder to the bracket behind the coin return button.
•Fit one of the 13-way connectors to the coin mech.
•Fit the other 13-way connector to Validator A on the credit
board. Note the 13-way connector is keyed and this key must coincide with the key on the credit board.
SECI, C120, SR3 OWN LOOM AND
LM1006LAMP-0.1
•Attach the lamp holder to the bracket on the coin return button.
•Attach the 2- connector to ‘LAMP’ on the VTS board.
•Attach the validator’s own loom to position A on the credit
board
VTS credit board assembly
22
3.8.6. CONNECTION TO THE POWER SUPPLY
• Be sure that the machine is not connected to the mains supply before attempting
this operation
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. The AC Unit is located on the right hand side of the base unit, when viewing the screen. It houses the
IEC inlet, mains switch and fuse.
2. Ensure that all of the machine’s wires have been connected in accordance with the preceding sections
and that the mains switch is OFF.
3. Check that the operating voltage of the mains supply matches the machine (section 1.1).
4. Insert the IEC lead into the IEC inlet and the mains plug into a wall socket. If applicable, switch the wall
socket ON.
5. Stand clear of the machine and switch the mains switch ON.
23
3.8.7. ADJACENT CONTROL INTERFERENCE PREVENTION
• Be sure that the machine is not connected to the mains supply before
attempting this operation.
• Be careful not to damage wiring.
• The Game Board area should be accessed only if necessary.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation
When games with the same or similar infrared sensing system are installed side by side, interference may
occur causing malfunction or inaccuracy of the sensing system in adjacent games.
A removable wire harness controls the operating frequency of the gun sense system. Removal of this
harness switches from the default frequency to an alternate one.
Where game machines of the same or similar type are installed side by side, remove the jumper harness
(SPY-60010UK) from every other machine in the line.
1. Turn off the power.
2. Open the Control Panel Cover as detailed in section 3.12 of the Service Manual.
3. Locate the Sensor Board and remove SPY-60010UK WIRE HARNESS HIGH FREQUENCY
JUMPER as required.
24
3.9. ASSEMBLY CHECK
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
In the TEST MODE, ensure that the assembly has been made correctly and IC Board is satisfactory (refer
to Section ).
In the test mode, perform the following test:
3.9.1. MEMORY TEST
When "MEDIA BOARD TEST" is selected from the System Test Mode Menu Screen the Game Board
memory is automatically tested. If the display beside each memory reads "GOOD", the Game Board is
functioning correctly.
Also, when "SYSTEM INFORMATION" is selected, Main Board and Media Board data for the Game Board
are displayed. If data is displayed correctly, the Game Board is functioning correctly.
MEDIA BOARD TEST screen
SYSTEM INFORMATION screen
25
3.9.2. C.R.T. TEST
In the TEST mode menu, selecting
C.R.T. TEST allows the screen (on
which the moniter is tested) to be
displayed. Although the moniter
adjustments have been made at the
time of shipment from the factory,
make judgment as to whether an
adjustment is needed by watching
the test mode screen. If it is
necessary, adjust the moniter by
referring to Monitor manual.
26
3.9.3. INPUT TEST
Selecting the INPUT TEST on the
game test mode menu screen
causes the screen (on which each
switch is tested) to be displayed.
Press each switch. If the display
beside each switch indicates "ON,"
the switch and wiring connections
are satisfactory.
3.9.4. OUTPUT TEST
Select OUTPUT TEST from the menu in the test mode to cause the screen (on which each lamp
and wiring connections are tested) to appear. Ensure that lamp light up satisfactorily.
27
Loading...
+ 86 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.