Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order
to be able to refer to it whenever necessary.
Manufactured in the UK by
CONTENTS
1.
BEFORE USING THIS PRODUCT........................................................................................................1
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION..2
2.
INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................4
3.
INSTALLATION AND SERVICE INSTRUCTIONS................................................................................5
3.1. HANDLING AND INSTALLATION PRECAUTIONS ..........................................................................5
COIN MECH INSTALLATION AND CREDIT BOARD SET UP...........................................................76
DESIGN RELATED PARTS.................................................................................................................81
PARTS LIST ........................................................................................................................................82
APPENDIX A - ELECTRICAL SCHEMATIC......................................................................................105
ii
1. BEFORE USING THIS PRODUCT
To ensure the safe usage, be sure to read the following before using the product. The following instructions are
intended for the use of QUALIFIED SERVICE PERSONNEL ONLY
If any activity is carried out on the product, this should be done only after carefully reading and sufficiently
understanding the instructions.
Only qualified service personnel should carry out maintenance on the product.
Depending on the potential risk, terms such as”
explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a
manner contrary to the instructions given in this document.
In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially
hazardous situation relating to the product could arise. Be sure to comply with these warnings.
Indicates that mishandling the product by disregarding this warning will cause a potentially
hazardous situation that can result in death or serious injury.
Indicates that mishandling the product by disregarding this caution will cause a potentially
hazardous situation that can result in personal injury and or material damage.
WARNING!
CAUTION
” “
.
IMPORTANT
” and “
!” are used where an
This is cautionary information that should be complied with when handling the product.
Indicates that mishandling the product by disregarding this will cause a potentially hazardous
situation that may not result in personal injury but could damage the product.
Be sure to turn off the power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.
Ensure that only qualified Service Engineers perform any maintenance work on the machine.
Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted
and will invalidate this product’s CE conformity.
Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will
be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids
or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage
caused by specification changes not designated by SEGA.
Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the
electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and
frequency requirements of the location in which the machine is to be installed.
Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be
clearly read.
To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially
hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has
sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not
operate the machine until an identical item has replaced it.
Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts
are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension
voltage. Only qualified service engineers should perform monitor repair and replacement.
In cases where commercially available monitors and printers are used, only the items relating to this product are
contained in this manual. Some commercially available equipment will have functions and reactions not referred to in
this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found
please contact
SEGA AMUSEMENTS EUROPE LTD
.
Descriptions contained herein may be subject to change without prior notification.
1
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found please contact SEGA.
1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT
TO THE LOCATION
Only QUALIFIED SERVICE PERSONNEL should carry out inspection.
·
Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been transported
safely.
· Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product.?
· Are castors and leg adjusters present and undamaged?
· Do the power supply voltage and frequency requirements meet with the local supply?
· Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections cannot be made successfully. Do not insert connectors forcibly.
· Are all IC’s of each IC BD firmly inserted?
· Does the power cord have any cuts or dents?
· Do fuses meet the specified rating?
· Are such units such as monitors, control equipment, IC BD, etc. firmly secured?
· Are all earth wires connected?
· Are all accessories available?
· Can all doors and lids be opened with the accessory keys and/or tools?
2
CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS
SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.
SEGA product has warning displays on
stickers, labels or printed instructions
adhered/attached to or incorporated in the
places where hazardous situations can arise.
The warning displays are intended for the
accident prevention of customers and service
personnel.
SPECIFICATIONS
Installation Space (cm):114 x 164.6
Height (cm):198
Weight (kg):247
Rated Voltage (V.AC):230/50Hz
Rated Current:2A
Operating Temperature Range:5-30ºC
Note: Descriptions in this manual are subject to change without prior notice.
3
2. INTRODUCTION TO THIS SERVICE MANUAL
SEGA ENTERPRISES LTD. supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, has for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise especially in
IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before
working on the machine. Should there be any malfunction, non-technical personnel should under no
circumstances touch the internal systems. Should such a situation arise contact our head office.
SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE
Suite 3a
Oaks House
12 - 22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG
4
3. INSTALLATION AND SERVICE INSTRUCTIONS
Only QUALIFIED SERVICE PERSONNEL should carry out installation and
·
commissioning.
3.1. HANDLING AND INSTALLATION PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay attention to ensure
that the player can enjoy the game safely.
The game must NOT be installed under the following conditions:
Outside, the game is designed for indoor use only.
·
In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.
·
In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or
·
emergency exits.
· On unstable surfaces or surfaces subject to vibration.
· Where liquids, other than routine cleaning, may come into contact with the game.
Important:
· Only Qualified Service Personnel should install this machine.
· Be sure to switch the supply power OFF and remove the mains supply plug from the machine before any
work is carried out on the machine.
· Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.
Always return a faulty part to your distributor with adequate packaging and protection.
·
When removing the plug from the mains always grasp the plug not the cable.
·
Do not use a fuse that does not meet the specified rating.
·
· Make sure all connections are secure before applying power.
· Ensure that the mains lead is not damaged. If the mains lead is damaged in any
way there could be a danger of electric shock or a fire hazard.
Ensure that the power supply is fitted with circuit protection. Using the power
·
supply without circuit protection is a fire hazard.
3.2. COIN HANDLING
Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling
option from the approved list. Fit only the coin handling arrangements detailed below and follow the
instructions provided in section 3.8. Failure to fit the coin handling options detailed or failure to follow the
installation instructions will render the machine, under the CE marking directive, void.
Approved coin handling options:
Coin controls SR3
·
Generic mechanical
·
Mars (MS111B1 and ME115)
·
SECI RM4-G20
·
5
3.3. NAME OF PARTS
Width (cm) Length (cm) Height (cm) Weight (kg)
PTV 114 53 158 91
BILLBOARD 114 40 40 19
MAIN CABI DX 114 96.8 93.9 87
GUN CABI 54.8 101 98.7 40
When Assembled 114 164.6 198 247
6
3.4. ACCESSORIES
The machine is supplied with an installation kit. Please ensure the following parts are supplied:
Item Component Part Qty. Description
1
HDT-0520UK 1 ASSY BILLBOARD DX
2
HOD-0006 2 L BRKT
4
440-CS0186UK 1 STICKER C EPILEPSY MULTI
6
HDT-2180UK 1 ASSY GUN HOLDER W /TETHER L
7
HDT-2190UK 1 ASSY GUN HOLDER W /TETHER R
22
PK0318 1 CARTON BOX INST KIT HDT DX
23 SAECE-XXX 1 DECLARATION OF CONFORMITY
24
HDT-2002UK 1 INST PLATE HDT DX MULTI
101
290094 0.08 WRAP BUBBLE (SM) 600MM X 100M
201
030-000850-SB 4 M8X50 BLT W/S BLK
202
030-000830-SB 8 M8X30 BLT W/S BLK
203
029-F00625-0B 4 M6X25 SKT CSK BLK
205
000-T00420-0B 4 M4X20 MSCR TH BLK
206
068-441616-0B 4 M4 WSHR 16OD FLT BLK
207
030-000840-SB 8 M8X40 BLT W/S BLK
208
068-852216-0B 24 M8 WSHR 22OD FLT BLK
209
030-000860-0B 4 M8X60 BLT BLK
401 420-6620UK 1 SERVICE MANUAL GD ROM SYSTEM
402
OS1019 2 SELF SEAL BAG 9X12.3/4
403
420-6742-01UK 1 SERVICE MANUAL HDT DX
405
390-5160 1 LAMP WG B TYPE 6V 3W (C2R)
406
509-5080 2 SW MICRO TYPE (SS-5GL2)
413
514-5078-5000 1 FUSE 5X20 CERAMIC SB 5000mA
7
3.5. SHIPPING THE GAME BOARD
Replacement or repair of the Game Board (Chihiro) for this product should be undertaken at
the appropriate repair centre. Be sure to follow the specifications below when requesting
repairs/sending the board to the repair centre. Not following the specifications may result in
the board not being accepted or in extra charges being made.
· Put the game board in the carton box as is. Do not carry out any disassembly or part
removal other than that specified.
Follow the procedure and instructions regarding direction below when placing the Game
·
Board in the carton box.
When packing the game board with the Media Board attached, do not remove the Key
·
Chip.
· When packing the game board with the Media Board detached, be sure to include the
AVIP Cable.
· When packing, attach the accessory stickers in the specified places on the Game Board
and carton box.
INSTRUCTIONS
1. Wrap the Chihiro Board in a plastic bag.
2. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side with
the three honeycomb buffers. Packing it in the opposite direction may cause damage to the Filter
Board.
3. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom
surface cushioning material and stow the AVIP cable inside.
4. Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box. Use
the handles on the bottom surface cushioning material.
5. Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the
right direction, as it will not fit otherwise.
6. Close the top of the carton box and seal it tightly with adhesive tape.
8
9
3.6. SHIPPING THE MEDIA BOARD
When sending the Media Board for repairs, follow the specifications below and
request repairs or send the Board to your retailer/the repair centre.
Not following the specifications may result in the board not being accepted or in extra
charges being made. Also, mistaken handling can damage or result in loss of parts.
· Be sure to use the special purpose carton box included with this product.
· Do not remove the Key Chip. Send the board with the Key Chip attached.
· Undo the 10 screws holding the Media Board to the Main Board and pack the
Media Board. Do not carry out any disassembly or part removal other than that
specified in this manual.
Pack the Media Board in the special purpose carton box as shown in the
·
explanatory diagram.
The packing material in the carton box has a shock absorbing function. Be sure
·
to use it when packing. Do not bend or fold the material in a direction other than
that shown on the diagram.
Do not pack any wires, cables, or screws together with the Board.
·
· Be sure to attach the special purpose carton box accessory sticker
"843-ããããB."
10
3.7. SHIPPING THE GD-ROM DRIVE
When returning the GD-ROM DRIVE for repair or replacement, be sure to
·
package it in the original card transit box - THERE ARE NO USERSERVICEABLE PARTS INSIDE.
· Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on
the unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive
Bracket and store with the four screws for reuse.
Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.
·
11
3.8. ASSEMBLY INSTRUCTIONS
· Perform the assembly by following the procedure herein stated. Failure to comply
with the instructions, for example, inserting the plug into an outlet at a stage not
mentioned in this manual can cause an electric shock
Assembling should be performed as per this manual. Since this is a complex
·
machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.
Do not attempt to complete this work alone, a minimum of 2 people are required.
·
Only QUALIFIED SERVICE PERSONNEL should carry out assembly.
·
When carrying out the assembly work, follow the procedure in the following sequence:
STEP 1: ASSEMBLE THE MACHINE
STEP 2: LEG-LEVELLING PROCEDURE
STEP 3: COIN HANDLING INSTALLATION.
STEP 4: CONNECTION TO THE POWER SUPPLY
STEP 5: ASSEMBLY CHECK
Note that the parts contained within the installation kit are required for the assembly work.
· Fit all fixings loosely first as detailed in step 1, then position all components before
finally tightening fixings at step 4.
12
3.8.1. ASSEMBLE THE MACHINE
3.8.1.1.ASSEMBLE THE PTV
1. Place the PTV and PTV Cabinet in roughly their
final position, in close enough proximity to make
the connections shown.
It is imperative that the earth eyes are connected
to the plate at the bottom of the PTV.
2. Lift the PTV forwards onto the PTV Cabinet,
using a minimum of four workers to lift the PTV,
plus a further worker to steady the PTV Cabinet.
Use care during this exercise, as the PTV weighs
in excess of 100kg.
3. Ensure the PTV is correctly seated on the PTV
Cabinet.
(Actual machine may differ slightly from the illustration)
13
3.8.1.2.ATTACH THE GUARD RAILS
1. Remove the guardrails from their packaging.
2. Fit the rails to the gun cabinet as shown using the
M8 bolts and the M4 screws provided.
3.8.1.3. ATTACH GUN PANELS TO GUN CABINET
1. Take off from plates via 4 off M4 X 16mm
security screws.
2. Remove the uppermost M6 Bolts either side of
the coin tower.
14
3. Secure Gun HOLSTERS to Bracket using (4)
M6 x 25 Socket Head Countersink Black Bolts
(Pt No.029-F00625-0B)
[2 per Assy]
4. Refit all removed components / fixings
3.8.1.4.ATTACH THE GUN CABINET
1. After fitting the guard rails to the gun
cabinet fit the gun cabinet to the main
cabinet.
2. Slide the gun cabinet into the hole in
the main cabinet as shown.
3. Fix the gun cabinet in position using
the joint brackets and M8 bolts
provided.
4. Once the cabinet is secure connect
the connectors as shown.
5. Fit the cover in place using the M4x30
screws provided.
15
3.8.1.5. FIT THE BILLBOARD TO THE PTV
1. Fix the billboard to the PTV as shown.
2. Be sure to fit the connector from the billboard to
the PTV. It is imperative that the earth eye is
connected to the top plate of the PTV.
3. Place the billboard onto the PTV and slide it
forward under the catches
4. Fix the billboard in position using the 2 off M5x16
screws provided
When fitting the Billboard, be sure to use three people for safety.
16
3.8.2. LEG-LEVELLING PROCEDURE
This operation requires 2 people. Ensure that all leg adjusters are in contact with
·
This machine has 4 castors and 8 leg adjusters. When the installation position is decided, unscrew the leg
adjusters so that they raise each castor a minimum of 5mm from the floor. Make sure the machine is level.
1. Move the machine to its final position.
2. Adjust the leg adjusters as shown until the
castors are approximately 5mm off the floor and
the machine is level.
the floor otherwise the machine may move and cause injury.
· Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
Ensure adequate ventilation is maintained as detailed below
17
3.8.3. COIN HANDLING INSTALLATION.
Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
·
When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.
· Loosen all of the bolts on the frame that secure the clips.
· Turn all clips in towards the door.
· Position the door into the aperture in the machine.
· Turn the clips around so that they will hold the door in the
machine.
· Tighten all of the bolts.
18
3.8.3.1.WIRING CONNECTIONS.
COIN MECH LOOM INSTALLATION
C220B LM1006IDC
LM1006LAMP-0.1
GENERIC
MECHANICALS
MARS MS111B1
MARS ME115
SECI, C120, SR3 OWN LOOM AND
LM1008
LM1008-LAMP
LM1007
LM1008-LAMP
LM1006LAMP-0.1
Attach the lamp holder to the bracket on the coin return
·
button.
Attach one 15-way connector to the C220 coin mech.
·
· Attach the other 15-way connector to Validator A on the
credit board.
Attach the 2-way connector to ‘LAMP’ on the VTS board.
·
Fit the two lamp holders behind the coin return buttons.
·
· Attach the blue cable and orange cable to one mech’s
microswitch switch.
· Attach the blue/green cable and orange/green cable to the
other mech’s microswitch.
Attach the 2-way mate and lok plug to the 2-way mate and
·
lok cap provided.
Attach one 15-way connector to Validator A and the other
·
to Validator B on the credit board
Fit the lamp holder to the bracket behind the coin return
·
button.
Fit one of the 13-way connectors to the coin mech.
·
· Fit the other 13-way connector to Validator A on the credit
board. Note the 13-way connector is keyed and this key
must coincide with the key on the credit board.
Attach the lamp holder to the bracket on the coin return
·
button.
Attach the 2- connector to ‘LAMP’ on the VTS board.
·
Attach the validator’s own loom to position A on the credit
·
board
VTS credit board assembly
19
3.8.4. CONNECTION TO THE POWER SUPPLY
· This operation may only be carried out once the machine has been completely
assembled.
Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
·
Once the machine has been fully assembled and fixed in position it is ready to be connected to the power
supply
1. The socket outlet shall be installed near the
equipment and shall be easily accessible.
2. Insert the IEC plug into the IEC socket on the
cabinet.
3. Insert the mains cord into the wall outlet
4. Switch on the power at the wall outlet.
5. Switch on the mains switch on the AC unit of the
machine.
20
3.8.5. ADJACENT CONTROL INTERFERENCE PREVENTION
Be sure that the machine is not connected to the mains supply before
·
attempting this operation.
· Be careful not to damage wiring.
· The Game Board area should be accessed only if necessary.
Only QUALIFIED SERVICE PERSONNEL should carry out this operation
·
When games with the same or similar infrared sensing system are installed side by side, interference may
occur causing malfunction or inaccuracy of the sensing system in adjacent games.
A removable wire harness controls the operating frequency of the gun sense system. Removal of this
harness switches from the default frequency to an alternate one.
Where game machines of the same or similar type are installed side by side, remove the jumper harness
(SPY-60010UK) from every other machine in the line.
1. Turn off the power.
2. Remove the Game Board as detailed in section 3.13 of the Service Manual (the work can be
completed with the Game Board in place but access is limited).
3. Locate the Sensor Board and remove SPY-60010UK WIRE HARNESS HIGH FREQUENCY
JUMPER as required.
21
3.9. ASSEMBLY CHECK
Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
·
In the TEST MODE, ensure that the assembly has been made correctly and IC Board is satisfactory (refer
to Section ).
In the test mode, perform the following test:
3.9.1. MEMORY TEST
When "MEDIA BOARD TEST" is selected from the System Test Mode Menu Screen the Game Board
memory is automatically tested. If the display beside each memory reads "GOOD", the Game Board is
functioning correctly.
Also, when "SYSTEM INFORMATION" is selected, Main Board and Media Board data for the Game Board
are displayed. If data is displayed correctly, the Game Board is functioning correctly.
MEDIA BOARD TEST screen
SYSTEM INFORMATION screen
22
3.9.2. C.R.T. TEST
In the TEST mode menu, selecting
C.R.T. TEST allows the screen (on
which the moniter is tested) to be
displayed. Although the moniter
adjustments have been made at the
time of shipment from the factory,
make judgment as to whether an
adjustment is needed by watching
the test mode screen. If it is
necessary, adjust the moniter by
referring to Monitor manual.
23
3.9.3. INPUT TEST
Selecting the INPUT TEST on the
game test mode menu screen
causes the screen (on which each
switch is tested) to be displayed.
Press each switch. If the display
beside each switch indicates "ON,"
the switch and wiring connections
are satisfactory.
3.9.4. OUTPUT TEST
Select OUTPUT TEST from the menu in the test mode to cause the screen (on which each lamp
and wiring connections are tested) to appear. Ensure that lamp light up satisfactorily.
24
3.9.5. GUN ADJUSTMENT
Before starting the operation, play the game by yourself and make sure that the gun readjustment is
not needed and that you can play the game without a problem. Although completed at the factory,
the gun adjustment may be necessary because after the adjustment the product has been
disassembled for packing and shipping.
Perform the above inspections also at the time of monthly inspection.
As for the gun adjustment described in above, confirm weekly that the gun is properly adjusted.
25
3.10. MOVING THE MACHINE
· When moving the machine, be sure to remove the plug from the power supply.
Moving the machine with the plug inserted can cause the power cord to be
damaged, resulting in a fire or electric shock.
When moving the machine, retract the leg adjusters fully and ensure the casters
·
make contact with the floor. During movement pay careful attention so that the
casters or leg adjusters do not damage any other cabling laid on the floor. Such
damage could result in a fire or electric shock.
Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
·
Do not handle the machine by its plastic parts as this may result in damage or injury.
·
26
3.11. FUSES
Never touch places other than those specified. Touching places other than those
·
specified can cause electric shock and short circuit. Disconnect the machine from
the supply before attempting the replacement of any fuse.
Only QUALIFIED SERVICE PERSONNEL should replace FUSES.
·
Only replace fuses with ones of the same value and type.
·
There are a number of fuses used on this machine to protect the user and the machine from damage. Only
replace the fuse once you have removed the cause of its failure. Detailed below is a list of the fuses used,
their location and if relevant PCB reference:
PART NUMBER LOCATION TYPE & DETAILS QTY PER COCKPIT