Securitron BPS-12-24-1 Installation Instructions

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SECURITRON POWER SUPPLY MODEL BPS-12/24-1
OPERATION AND INSTALLATION INSTRUCTIONS
1. DESCRIPTION
Securitron's Model BPS-12/24-1 is a field selectable 12 volt DC or 24 volt DC, 1 Amp power supply delivered in a single lockable enclosure with the line voltage connection to be made by screw terminals. The unit features a regulated output with an independent sealed lead acid/gel cell battery charging capability. The voltage level s o f the de di cated battery charging circuit track the selector switch SW1 and are indirectly curren t limited to a maxi mum of 100mA. The output MUST NOT be adjusted! This unit meets Class 2 electrical requirements, which means under the National Electrical Code that output wiring need not be in conduit. A lways check with your local building department to make sure you are complying with applicable wiring codes before installing these units. (Canada only: For C-UL listed applications the unit shall be installed in accordance with Part 1 of the Canadian Electrical Code). Note that a special version of the
BPS-12/24-1 operates on 220 VAC input. This carries the part number: BPSH-12/24-1 and has not been investigated by UL.
2. SAFETY Two hazards are present in the BPS-12/24-1 supply. Line voltage input presents a high
voltage shock hazard and the battery output presents a high energy hazard. If shorted, the battery output can generate sufficient heat to ignite some m aterials. To insure safety, note first that the cover LED is on whenever the supply offers danger, which is either if it is receiving line voltage or if batteries are operating. The supply must only be opened by trained service
personnel. The AC Power Green LED located on the control board is lit when AC voltage is present on the Red, Orange and Yellow transformer wires. The DC Power Red LED is lit when the supply is receiving line voltage or if the batteries are operating.
WARNING: If a battery pack is installed, the battery pack voltage must match the setting of the 12V/24V selector switch on the control board. If a 12V battery is installed the 12V/24V selector switch must be set to 12V. If a 24V battery is installed the 12V/24V selector switch must be set to 24V.
3. OPERATING CHARACTERISTICS
3.1 LINE VOLTAGE INPUT
120 VAC should be input to terminals "H", "N", "G", as shown in the dra wing. The line voltage current drawn by the power supply module will be approximately 500 mA. Note that a special
version of the power supply (BPSH-12/24-1) accepts 220 VAC input.
3.2 DC OUTPUT AND VOLTAGE ADJUSTMENT
The DC voltage of the supply is selected by the 12V/24V Selector Switch. The supply is capable of outputting 1 Amp when set at precisely 12V or 24V DC.
3.3 LED INDICATORS
The AC Power Green LED located on the control board is lit when AC voltage is present on the Red and Orange transformer wires. The DC Power Red LED is lit when the device is supplying DC voltage or if the batteries are supplying the operating power. The fro nt cover LE D is lit when voltage is present on the power supply before the Polyswitches. The status of LEDs can be used to diagnose certain fault conditions and are listed in the table below:
© Copyright, 2011, all rights reserved PN# 500-21900 Page 1 Rev. F, 06/11
LED DIAGNOSTIC TABLE
RED (DC) GREEN (AC) DESCRIPTION on board on board
ON ON Normal Operation ON OFF No AC, Battery backup is powering output OFF ON No DC output, Polyswitch may be tripped OFF OFF No AC, no battery or Polyswitch may be tripped
The front cover RED (DC) LED is lit when DC voltage is sensed before the Polyswitches. The RED LED (DC) on the control board is lit when DC voltage is sensed after the output Polyswitch at the DC+ Output. If the front cover RED (DC) LED is lit an d the RED (D C) LED on the control board is not lit, the output Polyswitch may be tripped.
3.4 BATTERY CHARGING CAPABILITY
The power supply incorporates a battery charging circuit appropriate for standby rated sealed lead acid or gel cell batteries. Dry cell or NICAD batteries must not be used. Batteries are an option. The power supply can be used with or without them. The battery pack of the appropriate voltage, matching the 12V/24V Selector Switch
, is merely connected to the red and black battery leads following correct polarity. The batteries will be ke pt charged at all times by the power supply acting in concert with the components on the board. In the event of a line voltage power failure, the batteries will automatically drive the load. If the emerge ncy release terminals are opened, battery power will, however, be cut off just as normal power from the power supply would be.
Figure 1: BATTERY PACK SELECTION
Chart to determine the size of the battery pack
CURRENT
DRAW 1HR 2HR 4HR
UL
STD 8HR 16HR 24HR 48HR 72HR
150mA 5AH 5AH 5AH 5AH 5AH 5AH 8AH 8AH 12AH 300mA 5AH 5AH 5AH 5AH 5AH 8AH 12AH 16AH NA 500mA 5AH 5AH 5AH 5AH 8AH 12AH 16AH NA NA 750mA 5AH 5AH 8AH 12AH 12AH 16AH 20AH NA NA 900mA 5AH 5AH 8AH 12AH 12AH NA NA NA NA
BATTERIES MUST BE SEALED LEAD ACID TYPES. THIS CHART IS VALID IF BATTERIES ARE OPERATED AT ROOM TEMPERATURE. BATTERIES SHOULD BE REPLACED AFTER 5 YEARS OF USE.
The components utilized on the unit for battery charging function for battery packs up to 20 Amp hours in capacity whether 12 or 24 volts. Note that certain long backup times are not achievable with the maximum size of the battery packs (“N/A” appears in the chart). Consult the battery pack chart to calculate the correct battery pack based on desired ba ckup time and the current drawn by the load. Note that batteries must be replaced at least every 5
years as that is their maximum operating life.
3.5 CIRCUIT POLYSWITCHES AND FUSING
A 1 Amp AC fuse is on the bo ard together with 2 each 2.5 Amp DC Polyswitch. The AC fuse is on the hot 120 VAC input and protects against a transformer intern al short. A sh ort in the DC load will not blow the AC fuse as the power supply is short-circuit protected. If more than its rated output is attempted to be drawn, it will shut off.
A DC short, therefore, cannot damage the power supply but still will cause problems as the load will be shut off. To protect against a short circuit when batteries are being employed, a 2.5 Amp DC Polyswitch breaker is provided. The Polyswitch functions as an automatic circuit
PN# 500-21900 Page 2 Rev. F, 06/11
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