SEC America 822PS, 1622PS User Guide

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SEC
SEC America, LLC
Model 822 PS Pump Sentry
Model 1622 PS Pump Sentry
Owner's Manual
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Index
Page
How Pump Sentry Works……………………………..…….. 3
Important Safety Instructions…………………………….... 4
Safety Warnings……………………………………………… 5 Battery Precautions………………………………………….. 6 Battery Box……………………………………………………. 8 Installation Location…………………………………………. 8 Making Connections…………………………………………. 9 Installation Test………………………………………………. 9 Changing the Battery………………………………………… 10 Charger Functions.…………………………………………… 11 Uninterruptible Power Indicator …………………………… 11 Fan Operation ………………………………………………… 11 How to Discern when Pump Sentry
is Operational in Back Up Mode …………………………… 13 How to Discern when Pump Sentry
is Operational in Standby Mode …………………………... 13 Fuses …………………………………………………………… 13 Audible Alarm …………………………………………………. 13 Warranty……………………………………………………….. 14
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Pump Sentry
Models 822 PS & 1622 PS
INSTALLATION INSTRUCTIONS
The Pump Sentry is an innovative power station designed to operate your pump during a power outage. When properly installed, it will provide many years of reliable service.
To ensure that the Pump Sentry is optimally used and properly connected, we recommend its installation be made by a licensed electrician or fully qualified professional. Read these instructions completely and follow
directions carefully.
Appliance
1622PS/822 PS
AC Utility Power
How The Pump Sentry Works
When electricity is present, the Pump Sentry charges a 12-volt battery and surveys the power line. At the instant that a power failure occurs, the Pump Sentry converts the energy stored in the battery to AC power to operate your pump. When AC utility power is restored, the Pump Sentry automatically switches your pump back to AC utility power, recharges the battery, and monitors the power line.
+ -
12 Volt
Battery
Figure 1
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While the Pump Sentry is a sophisticated electronic device, it should not be expected to perform beyond its limitations, and extreme care should be taken to insure safe operation within specifications.
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS – THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS
FAILURE TO FOLLOW SAFETY INSTRUCTIONS AND WARNINGS COULD RESULT IN INJURY OR DEATH
• Read all the instructions
before installing or operating the Pump Sentry.
• ALWAYS disconnect
batteries and AC power source from the Pump Sentry before storing, handling, or making any adjustments to the unit.
• Use Pump Sentry only as
described in this manual. Any other use not recommended by the manufacturer may cause
fire, electric shock, or injury.
• Do Not sit or stand on the
Pump Sentry unit. Keep
children away!
• Do Not place objects on the
Pump Sentry unit or allow vents to become blocked.
• Do Not smoke, use sparking
electrical devices, or allow open flame near the unit
• Do Not install Pump Sentry
in locations classified as harzardous per N.E.C. ANSI/NFPA 70 – 1984.
WARNING:
ELECTRICAL SHOCK
HAZARD
• This unit has not been
evaluated for use outdoors.
Never operate Pump Sentry outdoors.
• Never operate Pump Sentry
with battery enclosure open.
• Never operate Pump Sentry
in a wet location.
• Never operate Pump Sentry
in a location where liquid or moisture will come in contact with, splash, or drip into unit.
while working with it.
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• Do Not insert or allow
foreign objects to enter any ventilation or exhaust opening as this may cause electrical shock and/or fire hazard.
WARNING:
RISK OF ELECTRICAL
SHOCK
In the event of a short circuit, grounding reduces the risk of electrical shock by providing a safe path to ground. The Pump Sentry must be properly grounded.
The Pump Sentry is equipped with a cord having a ground wire with an appropriate three pronged plug. The plug must be used with an outlet that has been installed and grounded in accordance with all local electrical codes and ordinances. Where a two pronged wall outlet is encountered, it must be replaced with a three pronged outlet by a qualified Electrician to
DO NOT attempt to defeat this safety feature.
Use Pump Sentry only with adequate wiring that is up to electrical code specifications. Connect to properly grounded outlets only.
WARNING:
RISK OF ELECTRICAL
SHOCK
The Pump Sentry is capable of, and intended to generate electrical voltage when unplugged from a wall outlet or when AC power is shut off.
Because Pump Sentry uses batteries to generate 120 volts of AC power, both the batteries and the power cord must be disconnected to neutralize the Pump Sentry. Failure to disconnect both the batteries and the power cord could result in electrical shock sufficient to cause injury or death
reduce the risk of shock, the third prong must not be cut off the plug.
FAILURE TO COMPLY WITH THE ABOVE WARNINGS COULD
RESULT IN INJURY OR DEATH
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BATTERY PRECAUTIONS:
WARNING: IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS.
1. Servicing of batteries should
4. CAUTION – Do Not open
be performed or supervised by a person knowledgeable anout batteries and the required precautions. Keep unauthorized personnel away from batteries.
2. When replacing batteries,
use only models conforming to Battery Council International (BCI) 27 DC
5. CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries.
specifications for Group 27 Deep Cycle Marine batteries. At the time of this publication, the following model batteries are recommended. At the time of purchase, verify that these models, or any other model, conform to BCI 27DC specifications for
Group 27 Deep Cycle Marine Batteries.
5. CAUTION – The
Die Hard Model 27524 Exide Model NC-27 Interstate Model SRM-27 Metropolitan Model 27T-36 NAPA Model 8270
3. CAUTION – Do Not
dispose of batteries in a fire. The batteries might explode.
or mutilate the batteries. Released electrolyte is harmful to skin and eyes
A. Remove Watches, Rings,
and other Jewelry and metal objects.
B. Use tools with insulated
handles.
C. Do Not lay tools or metal
objects on top of batteries.
D. Wear safety goggles and
a face shield.
electrolyte is a diluted sulfuric acid mixture that is
Corrosive and harmful to the skin and eyes. It is also
electrically conductive. Observe the following rules when working with the electrolyte solution.
A. Wear full eye
protection and clothing.
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B. If electrolyte comes in
contact with the skin, wash if off immediately.
C. If electrolyte comes in
contact with the eyes, flush thoroughly with water and seek medical attention immediately.
6. CAUTION – Lead acid
batteries can present a risk of fire and explosion because they generate hydrogen gases. The
7. See Battery Manufacturers’ installation manual for additional safety and maintenance instructions.
following precautions must be followed.
A. Do Not smoke when
near batteries.
B. Do Not cause sparks
or allow open flame in the battery area.
C. Discharge static
electricity from your body and clothing before touching batteries by first touching a grounded surface.
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BATTERY BOX
Your selected battery should be stored in a high quality plastic or nylon battery box with a lid that is designed for this purpose.
LOCATION
• In a typical installation, the
Pump Sentry should be mounted on the wall, above the sump pit or crock, and in accordance with all applicable local electrical codes.
• It should be in close
proximity to a grounded AC
VENTILATION
UNDER NO CIRCUMSTANCES Should the Pump Sentry be mounted in a confined area or in
outlet and the battery box (not closer than 2 feet).
• Do Not block either the fan
or the exit air ports of the Pump Sentry. Allow at least 2 inches of air clearance on all sides. Any room in which the Pump Sentry is mounted should have adequate ventilation.
a sump pump pit or crock.
WARNING! The Pump Sentry has several components with electrical contacts that switch electrical currents. Opening or closing any of these electrical contacts can produce a spark that could ignite an explosive air mixture. To prevent fire or explosion, do not install the Pump Sentry in a ny area which might contain flammable liquids or gases. Do not install Pump Sentry in the same confined area as the battery box.
• Pump Sentry is not only an
electrical appliance, but also produces a potentially dangerous and hazardous electrical current even when a power outage occurs. It is safe when installed and used properly. Keep children
away.
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MAKING CONNECTIONS
After mounting Pump Sentry to the wall, follow these steps.
• Make sure the ON/OFF
switch is in the OFF position.
• Connect the red battery
cable to the Red (Positive) + terminal of the Pump Sentry.
• Connect the black battery
cable to the Black (Negative) – terminal of the Pump Sentry.
WARNING! DO NOT REVERSE THESE CONNECTIONS. DAMAGE TO THE PUMP SENTRY WILL OCCUR AND YOU WILL VOID THE WARRANTEE.
WARNING! A spark may occur when connecting the second cable. This is normal. An explosion hazard may exist if flammable liquid or gas is present. INSTALL AND OPERATE PUMP SENTRY IN A WELL VENTILATED AREA ONLY.
• Plug your pump into the
Pump Sentry’s AC outlet.
• Plug the Pump Sentry
into a 120 volt AC outlet.
• Turn ON/OFF switch to
the ON position.
INSTALLATION TEST
• After making the
connections as instructed above, cycle the pump to ensure its operation under normal conditions.
• Remove power cord from
the AC wall outlet to simulate a power failure. The fan will not necessarily be activated. It is thermostat controlled and will turn only when the temperature of the wall of the stove sentry exceeds 45C (113F).
• Cycle the pump to ensure
operation in “battery back up” mode.
• Plug the Pump Sentry AC
power cord back into the wall outlet. Cycle the pump. Note that after 2 seconds at least one of the Battery Monitor LEDs has lit. This is normal and is an indication that the Pump Sentry has recognized the return of normal AC power. The Pump Sentry is no longer in “battery back up” mode and has returned to its normal state of charging the
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battery and providing line power.
CHANGING THE BATTERY
If for any reason the battery needs changing, it is important to follow
the steps below, in the order shown
to avoid damage to the Pump Sentry unit.
1. Turn the ON/OFF switch
on the Pump Sentry to the OFF position.
2. Unplug the input power cord
of the Pump Sentry from the AC outlet.
3. Unplug the input power cord
of the pump from the AC outlet on the Pump Sentry
4. Disconnect the batter cables
from the batter. CAUTION:
MAKE SURE THAT THE PUMP SENTRY IS DISCONNECTED FROM AC POWER BEFORE DISCONNECTING BATTERY CABLES.
5. Replace the battery.
6. Reconnect the Pump Sentry
following the steps under the heading MAKING
CONNECTIONS.
MAINTENANCE
Once properly connected, the Pump Sentry requires no maintenance. When AC power fails, it will automatically convert battery power to AC power for
operation of the pump. It will automatically recharge the battery when AC power returns. During all of these times and power transitions, the Pump Sentry requires no manual adjustments.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
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Charger Function
The smart charging system in Pump Sentry 822PS/1622PS is microprocessor controlled to yield optimum charging rates and long battery life.
When the electrical source is restored allowing the resumption of the charging process, there is a 2 second delay during which the charge state of the battery is assessed. After this delay, at least one of the 4 LED indicators comprising the battery monitor will illuminate. These LEDs inform the user regarding the state of the battery:
LED State of Battery
High Charge - The battery has been substantially depleted and is in the primary stages of
recharging.
Trickle Charge - The battery is in the final stages of recharging, or has already been fully recharged
and is being topped off.
Fully Charged - The battery is fully charged. In this condition the charger disengages the battery
until its voltage drops to a level requiring replenishment.
Replace Battery - When batteries age to the point where they can maintain their fully charged state
only for short periods of time, it is an indication that their capacity has decreased. They no longer have the ability to sustain their loads as they did when they were new. The Pump Sentry detects this degradation causing the Replace Battery LED to illuminate. When the battery reaches below 50% of its new battery state, this condition is detected by the monitor. Other LED’s may be lit at the same time.
Figure #1 on page 12 shows the Battery Monitor LED array.
Uninterruptible Power Indicator
The “Power Output” indicator shown in Figure #1 informs the user that AC power is present at the output receptacle providing power to the load. This LED is applicable to both the standby (AC line power present) and Back Up (Battery Power) states.
This LED will be extinguished in the following situations: a) The main fuse is blown (in the Standby or Back Up states). See Section on Fuses (Page 12)
b) The battery is exhausted (in the Standby state) Figure #1 on page 11 shows the location of Receptacle Power Indicator.
Fan Operation
The air-intake fan, located adjacent to the red DC cable terminal, is thermostat controlled. It operates only when the internal surface of the Pump Sentry exceeds 100F. This eliminates unnecessary fan operation thereby minimizing battery loading.
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Figure #2
Figure #1
Charger Fuse
F1
POWER OUTPUT
Active When Lit
BATTERY MONITOR
When Utility AC is Down
ALL Battery Indicators Are OFF
Replace Battery
Fully Charged
F2
Main Fuse
Trickle Charge
High Charge
TOP VIEW
Inverter ON/OFF
SIDE VIEW
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How to Discern When Pump Sentry is Operational in the Backup Mode
When all four LED’s of the battery monitor are OFF, and the pump sentry is plugged into an AC outlet, the unit is in the back up mode. In this mode when there is sufficient energy in the battery to operate the system, the uninterruptible power LED is illuminated. Once the battery is depleted the uninterruptible power light will extinguish, indicating an absence of AC power at the Pump Sentry’s output.
How to Discern When Pump Sentry is Operational in the Standby (Line Power) Mode
When at least one of the four Battery Monitor LED’s in ON, and the pump sentry is plugged into an AC outlet, the unit is in standby mode. In this mode, the uninterruptible power LED remains illuminated.
Fuses
Figure #2 on page 11 shows the location of two protective fuses F1 and F2. F1, the charger fuse, provides protection against charger or battery catastrophic failure. When this fuse is blown the pump sentry will operate on standby power only until the battery is depleted. F2, the main fuse, provides secondary protection against severe overload. When this fuse is blown, 120 VAC to the output receptacle of the pump sentry is cut off. In this state, the Uninterruptible Power LED will be OFF.
Audible Alarm
While operating on Battery Backup Power, when the battery is depleted to the point where it dips below
10.8V, a high pitched audible alarm is emanated from the Pump Sentry. This is a sign, to the user, that he will imminently loose battery power. If the maintenance of battery power is crucial, the user may substitute the spent battery for a fully charged one, by carefully following the directions in the section “Changing the Battery” on page 10.
If the audible alarm is found to be irritable, it may be turned off by simple turning off the ON/OFF switch of the pump sentry. IT IS IMPORTANT TO TURN THIS SWITCH BACK “ON” WHEN THE UNIT’S OPERATION IS REINSTATED. This should take place when utility power comes back on or after the battery has been replaced. FAILURE TO DO THIS WILL LEAVE THE USER WITHOUT BACK UP PROTECTION.
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Pump Sentry 822 PS, 1622 PS
SEC America, LLC
S. Burlington, VT, 05403
Manufacturers Limited Warranty
Pump Sentry is warranted to be free from defects in material and workmanship and to perform within applicable specifications for a period of two years after original shipment. Obligation under this guarantee is limited to repairing or replacing any part thereof, except fuses and pilot lights, which shall within one year returned to us with transportation charges prepaid, and prove after our examination to be thus defective.
The above limited warranties take the place of all other warranties, expressed of implied and correction of such defects by replacement or repair shall constitute a fulfillment of all obligations under the terms of the warranties. The warranties do not cover any unit, which has been damaged either in transit or by misuse, accident or negligence. No warranty or representation by anyone other than this Company shall be binding on us.
Manufactured by
SEC America, LLC
78 Ethan Allen Drive, S. Burlington, VT 05403
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