INSTALLATION INSTRUCTIONS
BAYSTAR STEERING CYLINDERS
TORQUE TO 20 – 25 ft-lb
Copy Par t# 501005, Rev. C, 01/2014 Page 1 of 2
HYDRAULIC STEERING
SPARE PARTS KIT
NOTICE
Manuals can be downloaded from:
ww w.se as ta rs ol ut io ns .c om
WARNING
NOTICE
WARNING
Bolt Torque Specifications
ALL HELM PUMPS
TORQUE TO
150 in-lb
This kit is designed for use in a SeaStar, BayStar, Capilano or Hynautic
Hydraulic Steering System. SeaStar Solutions recommends that ALL work
is completed by a Qualified Marine Technician to ensure safe operation
of the vessel. Please read and adhere to ALL warnings, cautions and
notices that are outlined on this page as well as in your Owner’s Manual.
Failure to adhere to the torque specifications outlined below may
lead to separation of components resulting in loss of steering
control causing ejection from vessel, or collision with objects
leading to property damage, personal injury and/or death.
Refer to your Owner’s Manual for any related notices, warnings
and/or cautions.
It is good practice to check ALL fasteners after initial use and
regularly thereafter to ensure proper torque setting is maintained.
These are the recommended maximum torque values for reusable
dry bolts. Bolts should be torqued to this value +0% -20%.
For lubricated bolts, multiply the dry bolt torque values by .75.
Values are stated in: in-lbs (Nm)
Bolt Size 18-8SS Brass
8-32 20.0 (2.25) 16.0 (1.81)
8-36 22.0 (2.48) 18.0 (2.03)
10-24 23.0 (2.59) 19.0 (2.14)
10-32 32.0 (3.61) 26.0 (2.94)
1/4"-20 75.0 (8.47) 62.0 (7.01)
1/4"-28 94.0 (10.6) 77.0 (8.70)
Bolt Size 18-8SS Brass
5/16"-18 132.0 (14.91) 107.0 (12.10)
5/16"-24 142.0 (16.04) 116.0 (13.11)
3/8"-16 236.0 (26.66) 192.0 (21.71)
3/8"-24 259.0 (29.20) 212.0 (23.97)
Figure A.
Figure B.
© 2008 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Fax: 604.270.7172 Web: www.seastarsolutions.com
NOTICE
Values are stated in: ft-lbs (Nm)
Bolt Size 18-8SS Brass
7/16"-14 31.0 (42.00) 26.0 (35.25)
7/16"-20 33.0 (44.74) 27.0 (36.61)
1/2"-13 43.0 (58.30) 35.0 (47.45)
1/2"-20 45.0 (61.01) 37.0 (50.17)
9/16"-12 57.0 (77.28) 47.0 (63.72)
9/16"-18 63.0 (85.42) 51.0 (69.15)
5/8"-11 93.0 (126.09) 76.0 (103.04)
5/8"-18 104.0 (141.00) 85.0 (115.24)
Torque values for 18-8 stainless steel and brass bolts are taken from
a torque guide by ITT Harper. All results correspond well with basic
bolt equations, using a bolt factor of 0.2 and a factor of 3/4 for a
reusable connection.
Bolt Size 18-8SS Brass
3/4"-10 128.0 (173.55) 104.0 (141.00)
3/4"-16 124.0 (168.12) 102.0 (138.29)
7/8"-9 194.0 (236.03) 159.0 (215.58)
7/8"-14 193.0 (261.67) 158.0 (214.22)
1"-8 287.0 (389.12) 235.0 (318.62)
1"-14 259.0 (351.16) 212.0 (287.43)
INSTALLATION INSTRUCTIONS
Apply a Loctite®Thread locker to the threads
of item 2, BEFORE installing into Item 3.
CAUTION
Item 1. Bushing used for Volvo SX
Drives. Built by Volvo USA with 1/2"
threaded tiller connection points.
NOTICE
*Refer to page 1 for bolt
torque specifications
NOTICE
2
*
1
3
*
*
*
3
2
Copy Par t# 501005, Rev. C, 01/2014 Page 2 of 2
VOLVO BUSHING ADAPTER
PART # HP6115
Figure C.
ITEM PART# QTY DESCRIPTION ITEM PART# QTY DESCRIPTION
1 HP6115 1 Volvo Adapter Bushing
*2 545503 1 SHCS, 3/8" NF x 1-1/2" SS
*3 113529 1 NUT, 3/8" NF Nylok
thin, SS
®
© 2008 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Fax: 604.270.7172 Web: www.seastarsolutions.com
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