Sears | Craftsman 315.25066 Craftsman Router Routers

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Page 1

Sears

owners manual

ROUTER

MODEL NO. 315.25066

CAUTION: Read Rules for Safe Operation and Instructions Carefully

Introduction
Operation
Repair Parts

THIS SAFETY SEAL OF THE POWER TOOL INSTITUTE ASSURES YOU:

That the manufacturer's power tools, including the particular tool associated with the Seal, are produced in accordance with applicable Standards for Safety of Underwriters' Laboratories and American National Standards (ANSI).

2. That compliance with applicable safety standards is assured by independent inspection and testing conducted by Underwriters' Laboratories (UL).
3. That every motorized tool is inspected under power.
4. That every tool has with it adequate instructions and a list of safety rules for the protection of the user.
5. That the tool manufacturer is a member of the Power Tool Institute and is a sponsor of the Institute's Consumer Safety Education Program.

SEARS, ROEBUCK AND CO.—Chicago, Illinois 60607 U.S.A. and SIMPSONS-SEARS LIMITED—Toronto

FORM NO. EN-765 8-72

PRINTED IN U.S.A.

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GUARANTEE -

CRAFTSMAN PORTABLE ELECTRIC TOOLS ARE UNCONDITIONALLY GUARANTEED FOR ONE YEAR TO GIVE COMPLETE SATISFACTION OR RETURN FOR FREE REPLACEMENT.

THIS GUARANTEE SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO ANY SEARS STORE.

SEARS, ROEBUCK AND CO. and SIMPSONS-SEARS LTD.

introduction

Your Router is the latest development in electric woodworking tools. It has been designed to give you the finest performance in joinery and most beautiful cabinet work. This unit enables the operator to rapidly accomplish inlay work, patternwork and many other types of carving and wood-finishing.

Many exclusive features combine to make this new Router an ideal tool for professional use with precision

results. Very little practice is needed to guide the router along pattern line onto the workpiece surface. By combining various types of cuts you can obtain original and distinctive effects.

The results and beauty of work that can be done in this fashion are limited only by the artistic ability and skill of the operator.

RULES FOR SAFE OPERATION

-	SAFETY
-	SEAL III
1	power tool institute

1. KNOW YOUR POWER TOOL Read owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS UNLESS DOUBLE-INSULATED. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. If adapter is used to accommodate two-prong receptacle, the adapter wire must be attached to a known ground. (Usually the screw securing the receptacle cover plate.) Never remove third prong.
3. KEEP GUARDS IN PLACE and in working order.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. AVOID DANGEROUS ENVIRONMENT. Don't use power tool in damp or wet locations. And keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
7. STORE IDLE TOOLS. When not in use, tools should be stored in dry, high or locked-up place out of reach of children.
8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
9 USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool.
10. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving parts. Rubber aloves and footwear are recommended when working outdoors.
11. USE SAFETY GLASSES with most tools. Also face or dust mask if cutting operation is dusty.
12. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.
13. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both hands to operate tool.
14. DON'T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS. When not in use, before servicing; when changing attachments, blades, bits, cutters, etc.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
18. AVOID ACCIDENTAL STARTING. Don't carry plugged-in tool with finger on switch.
- Copyright, 1969, by Power Tool Institute, Inc. All Rights Reserved

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ROUTER-MODEL NUMBER 315.25066

CUSTOMER INSTRUCTIONS

DO read thoroughly INTRODUCTION and OP-ERATING INSTRUCTIONS before using your
DO be sure switch is in "OFF" position before connecting tool to power supply.
DO disconnect power cord when cleaning or doing maintenance on tool.
DO be sure the voltage of the power supply agrees with the nameplate marking on the unit.
DO use correct size extension cord as recom-
DO replace both brushes when either is worn to about 1/4 inch in length.
DO use only specified replacement parts.

WEAR YOUR

DO disconnect from power source and store in a clean dry place.
DO check bits and cutters periodically for tightness

SAFETY GLASSES

FORESIGHT IS BETTER THAN

NO SIGHT

DO keep collet clean.

CAUTION

DON'T use your ROUTER before reading thoroughly, INTRODUCTION and OPERATING INSTRUCTIONS.
DON'T leave Router unattended before disconnecting from power source.
3. DON'T allow the cord near cutter bit when operating
DON'T allow children to operate Router.
DON'T carry unit by power cord.
DON'T force tool, allow Router to perform as it was designed.
DON'T plug or cover air vents to keep dust from flying. Vents must be kept open to keep motor
DON'T leave the power cord connected to the power supply when installing or changing cut-
DON'T use dull knives or cutters since they will not produce good work and will cause overloading.

The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before commencing power tool operation. We recommend Wide Vision Safety Mask for use over spectacles, or standard safety glasses . available at Sears retail or catalog

WHEN ELECTRIC TOOLS ARE USED ON FIBER-GLASS boats, sports cars, etc. it has been found that they are subject to accelerated wear and possible premature failure, as the fiberalass chips and grindings are highly abrasive to bearings, brushes, commutator, etc. Consequently it is not recommended that this tool be used for continuous production work on any fiberglass material. During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing with an air iet.

THIS PRODUCT, or any electrical product, requires extreme care when service repairs are made. A dangerous electrical hazard can be created by tampering with the electrical or insulating systems or in the replacement or substitution of repair parts. Repairs should be made only by a qualified technician. If service is required we suggest you return the tool to your nearest Sears store for approved service with original factory replacement parts.

DISASSEMBLY of this tool can result in dangerous electrical hazard if any leads (wires) are pinched against metal surfaces or if grounding connection is not secure when tool is reassembled.

GROUNDING —This tool is equipped with an Un-derwriters' Laboratories approved 3 prong plug for your safety. If your outlet is a grounded 3cavity type, your tool will be grounded automa-

MAKE SURE BOX IS GROUNDED

receptacle box es in present tion will not have 3 - cavity receptacles, an *a d a pter is available for use with this

tool. Make sure grounding lead is firmly attached to a grounded

receptacle box as shown above, before attempting to operate tool Extension cords should also be 3-wire.

*(Not used in Canada)

EXTENSION CORDS-The use of any Extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the MIN-IMUM wire size (A.W.G.) Extension Cord.

Extension Cord Length

Wire Size A.W.G. 16

25-100 Feet

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operating

CHUCK—Your Router Chuck is a precision collet type. IMPORTANT—DO NOT TIGHTEN THE COLLET UN-LESS A FULL SIZE 1/4 INCH SHANK BIT IS IN THE COLLET AS THIS MAY CAUSE THE COLLET TO BIND AND PREVENT THE INSERTION OF THE CUT-TER SHANK INTO THE COLLET. Clean collet, collet nut and motor shaft taper frequently to maintain accuracy.

TO INSTALL CUTTERS—IMPORTANT—BE SURE POWER CORD IS DISCONNECTED FROM POWER SUPPLY. Insert shank of cutter all the way into collet, then withdraw the shank of the cutter approximately 1/8" away from bottom. Hold lock nut, Key No. 47 (See parts list, page 7), with locking lever, Key No. 36 and tighten collet nut, Key No. 44, securely with wrench provided.

If difficulty in inserting cutter shank into collet is encountered, remove collet nut, Key No. 44, then tap end of collet, Key No. 45, lightly with a mallet or block of wood to release collet from the shaft.

When removing the cutter, it may have a tendency to bind or stick in collet. If this occurs, be sure collet nut is loose, then tap the body of the cutter lightly with a block of wood or mallet to release cutter shank from collet. Be careful not to damage cutting edges of cutter.

SIZE OF CUT—The average cut should not exceed V4" depth per pass when using larger cutters. In hardwoods, two or three passes should be made when using the largest cutters available. Two or three passes in hardwood are more practical than risking possible damage to the motor unit or cutter breakage through overloading.

TO ADJUST FOR DEPTH OF CUT—IMPORTANT— BE SURE POWER CORD IS DISCONNECTED FROM POWER SUPPLY. (See Fig. 1) Place the router on a flat surface and loosen wing nut, Key No. 41 (See parts list, page 7). Raise or lower the motor unit by hand to the desired setting on the scale. (NOTE: Each graduation of the scale indicates an increase or decrease of 1/32" in the depth of cut). Tighten wing nut.

PROPER CARE OF CUTTERS—The best results for fast accurate cutting are obtained by using cutters which are sharp. A properly sharpened cutter will not only prolong the life of the Router but will make the job of cutting both faster and easier.

Keep cutters clean. Avoid, if possible, running hot and smoking. Remove any accumulated pitch and gum from sides with kerosene.

Follow procedure described below for sharpening cutters. Grind only the inside of the cutting edge of cutters. When grinding cutters, it is sometimes necessary to touch up the end. Be sure when grinding end of cutters to grind the clearance angle the same as that originally furnished. Never grind the outside diameter of cutters as they are ground specially for proper clearance.

BRUSH REPLACEMENT

Periodically check the brushes for wear and replace both brushes when either is worn to about 1/4 inch in length. To check length of brushes they must be removed from tool (see instructions below). Replacement of these relatively inexpensive parts, when necessary, will keep your Router operating more efficiently and prolong the life of the motor.

Replacement of worn-out brushes is considered normal operating maintenance and is not therefore covered by guarantee.

IMPORTANT—BE SURE POWER CORD IS DISCON-MECTED FROM POWER SUPPLY. To replace carbon brushes, (See Fig. 2), Key No. 33 (See parts list, page 7), unscrew brush cap, Key No. 34 and remove old brush. Replace both brushes making sure when inserting that curvature of brush matches curvature of the surface of the motor to which it is mated. Make sure brushes move freely in holder.

LUBRICATION

All the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions, therefore, no further lubrication is required.

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ROUTER-MODEL NUMBER 315.25066

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CRAFTSMAN ROUTER-MODEL NUMBER 315.25066-

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CRAFTSMAN ROUTER-MODEL NUMBER 315.25066

The Model Number will be found on a plate attached to the Housing Cover. Always mention the Model Number in all correspondence regarding your CRAFTSMAN ROUTER or when ordering repair parts.

SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS

Description

Quan

PARTS LIST

Key No. Part Number

•
1	1-623863-01	*Screw (#10-32x1/4 Pan Hd.) 3
2	3-623778-02	Sub-Base
3	1-615972-01	Ball Bearing (Hoover 993L03AC2)
4	2-623787-02	Bearing Retainer Plate
5	1-930678-802	*Screw with Lockwasher (#8-32x1/2 Rd. Hd.)
6	1-623881-01	Cupped Washer
7	1-623880-01	Retaining Ring
8	2-623803-01	Armature Assembly
0	1-703429-801	Washer
1	2-620332-01	Ball Bearing (Hoover 973LOIRSL1AC2)
2	1-623019-02	Bearing Plug
13	1-620789-06	Loading Spring
4	1-940038-07	Screw with Lockwasher (#8-32x11/4 Fil. Hd.)
15	3-623816-01	Field Assembly
16	2-622897-01	Cord
17	2-714365-00	Switch
18	1-930150-09	Screw (#6-20x3/8 Fil. Hd. T.F.) 2
19	1-623786-01	Cord Clamping Plate
20	1-622221-01	Nut (15/32 - 32)
21	4-623821-03	Housing Cover
22	1-930687-06	*Set Screw (#8-32×1/4 Hex Socket Headless)
23	1-940038-805	Screw with Lockwasher (#8-32x1/8 Fil. Hd.)
24	2-613651-01	Bend Relief
25	1-623173-01	Wire Connector
26	1-930993-01	Screw with External Tooth Lockwasher (#6-32x5/16 Pan Hd. T.C.)
27	1-795247-06	Drive Screw 2
28	2-623823-02	Nameplate
29	2-623830-01	Scale
30	1-737983-03	Screw (#8-32x ³ / ₈ Pan Hd.)
31	2-623436-01	Brush Holder 2
32	2-730373-00	Brush Tube
33	2-730352-01	Brush Assembly
34	1-614008-01	Brush Cap
35	1-623797-01	Locking Lever Spring
36	2-623796-02	Locking Lever
37	1-623795-02	Spacer
38	1-940038-804	Screw with Lockwasher (#0x32x98 Fill Hu.)
39	6-6061/9-00	Knob Assembly
41	2-623815-02	Wing Nut - Special
42	4-623822-03	Base
43	1-623166-02
44	1-023/92-03
45	1-623/91-01	Lore Nut (56 18)
46	1-023/94-02	Jam Nut (78 - 10)
47	1-023/93-01	LUCK INUI
48	1-023013-03	Housing
49	4-023//0-U2
		TEN TELEVISION SETTIMAT

*Standard Hardware Item-May be Purchased Locally.

FOR ILLUSTRATION - SEE PAGE 6

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Sears

owners manual

ROUTER

MODEL NO. 315.25066

HOW TO ORDER REPAIR PARTS

SEARS SERVICE IS AT YOUR SERVICE WHEREVER YOU LIVE OR MOVE IN THE U.S.A.

The Model Number will be found on the plate attached to the housing cover. Always mention the Model Number when requesting service or repair parts for your Craftsman Router.

All parts listed herein may be ordered through SEARS, ROEBUCK AND CO. and SIMPSONS-SEARS LIMITED. When ordering parts by mail, selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST.

The PART NUMBER The PART DESCRIPTION
The MODEL NUMBER—315.25066 The NAME of ITEM—ROUTER

All fine tools, on occasion, may require service or the replacement of parts due to wear from normal use. To prolong the life of your tool when repairs are needed, call on your nearest Sears Catalog Order or Retail Store. Please do not risk possible electrical hazards, additional cost or damage to the tool through inexperienced repairs.

Your Sears merchandise takes on added value when you discover that Sears has over 2,000 Service Units throughout the country. Each is staffed by Sears — trained, professional technicians' using Sears approved parts and methods.

SEARS, ROEBUCK AND CO .- Chicago, Illinois 60607 U.S.A. and SIMPSONS-SEARS LIMITED-Toronto