Sears YTH24V48 Owner's Manual

Gasoline containing up to 10% ethanol (EIO) ia accept= able for use in this machine. The use of any gasoline ex-

ceeding 10% ethanol(ElO) wiHvoidtheproductwarrantyo Eata maquina puede utilizar gasolins con un contenido

de haata e! 10% de etanol (E10)o EJuao de una gaaolina que supers el 10% de etanoi (EIO) anulata ta garantia

deJ productoo the product warranty°

586 12 04°26

Operator's Manual

Manuat de Operario

Please read the operator's manual carefully and make sure

you understand the instructions before using the machine.

Por favor lea cuidadosamente y comprenda

estas intrucciones antes de usar esta maquina.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNmNG: _n order to prevent accidental starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

i WARNNNG_own a hill in neuto

ral, you may _ose eontro_ of the tractor.

WARNING: Tow onJy the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy ofa load,while on a slope, i8 dangerous. Tires can Jose

traction with the ground and cause you to

_ose eontro_ of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehieJe components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and Jead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

L GENERAL OPERATION

o Read, understand, and follow all instructions on the ma-

chine and in the manual before starting.

o Do not put hands or feet near rotating parts or under the

machine. Keep clear of the discharge opening at all times.

o Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

o Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

o Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

o Never carry passengers. o Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

o Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

o Do notoperate machinewithout theentire grass catcher, dis-

charge chute, or other safety devices in place and working.

o Slow down before turning.

o Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove keys before dismounting.

o Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

o Operate machine only in daylight or good artificial light. o Do not operate the machine while under the influence of

alcohol or drugs.

o Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine

into a trailer or truck.

o Always wear eye protection when operating machine. o Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect them- selves and others from serious injury.

o Follow the manufacturer's recommendation for wheel

weights or counterweights.

o Keep machine free of grass, leaves or other debris build-up

which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris

which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow

machine to cool before storage.

H. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

o Mow up and down slopes, not across. o Watch for holes, ruts, bumps, rocks, or other hidden ob-

jects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

o Choose a low ground speed so that you will not have to

stop or shift while on the slope.

o Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly straight down the slope.

o Keep all movement on the slopes slow and gradual. Do

not make sudden changes in speed or direction, which could cause the machine to roll over.

o Use extra care while operating machine with grass catch-

ers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

o Do not try to stabilize the machine by putting your foot

on the ground.

o Do not mow near drop-offs, ditches, or embankments. The

machine could suddenly roll over if a wheel is over the edge or ifthe edge caves in.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

ill. CHILDREN

WARNING. CHILDREN CAN BE iNJURED BY

TH_S EQUIPMENT. The American Academy of Pediatrics recommends that children be a

minimum of 12 year of age before operating a pedestrian controlled _awn mower and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma= chine and the mowing activity. Never assume that children will remain where you last saw them.

o Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

o Be alert and turn machine off if a child enters the area. o Before and wNle backing, look beMnd and down for small

children.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides

in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

o Never allow children to operate the machine. o Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

o If fuel is spilled on clothing, change clothing immediately. o Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERWCE o Never operate machine in a closed area.

o Keep all nuts and bolts tight to ensure the equipment is

in safe working condition.

o Never tamper with safety devices. Check their proper

operation regularly.

o Keep machine free of grass, leaves, or other debris build=

up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

o Ifyou strike aforeign object, stop and inspect the machine.

Repair, if necessary, before restarting.

o Never make any adjustments or repairs with the engine

running.

o Check grass catcher components and the discharge chute

frequently and replace with manufacturer's recommended parts, when necessary.

o Mower blades are sharp. Wrap the blade or wear gloves,

and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required.

o Maintain or replace safety and instruction labels, as nec=

essary.

_VoTOWING o Tow only with a machine that has a hitch designed for

towing. Donot attach towed equipment except atthe hitch point.

o Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

o Never allow children or others inor on towed equipment. o On slopes, the weight of the towed equipment may cause

loss of traction and loss of control.

o Travel slowly and allow extra distance to stop. V. SERVICE

SAFE HANDUNG OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

o Extinguish all cigarettes, cigars, pipes, and other sources

of ignition.

o Use only approved gasoline container. o Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

o Never fuel the machine indoors. o Never store the machine or fuet container where there

is an open flame, spark, or pilot light such as on a water heater or other appliances.

o Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

o Remove gas=powered equipment from the truck or trailer

and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

o Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete. Do not use a nozzle lock=open device.

o Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

o Never carry passengers. o Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the

machine.

o Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

o Be alert and turn machine off if a child enters the area. o Before and while backing, look behind and down for small

children.

o Mow up and down slopes (15 ° Max), not across. o Choose a low ground speed so that you will not have to

stop or shift while on the slope.

o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly straight down the slope.

o If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

o Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

o When loading or unloading this machine, do not exceed

the maximum recommended operation angle of 15°.

PRODUCT SPECIFICATIONS

Gasoline Capacity 3.0 Gallons {11.36 L) and type: Unleaded Regular

Oil Type: SAE 30 (above 32°F/0°C) (API: SG-SL) SAE 5W30 (above 32°F/0°C)

Oil Capacity: w/Filter: 64 oz. (1.96 L)

w/o Filter: 60 oz. (1.77 L)

Spark Plug: Champion RC12YC

Gap: .030"(.76 mm) Charging System: 16 AMPS @ 3600 RPM Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R Blade Bolt Torque: 45-55 FT. LBS. (62-75 Nm)

CONGRATULATIONS on your purchase of anew tractor.

It has been designed, engineered and manufactured to

give you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for

and using your tractor.

Follow the instructions under "Maintenance" and "Stor- age" sections of this manual. Wear proper Personal Protective Equipment (PPE)

while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or, open toed footwear.

Always let someone know you are outside mowing.

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any un-

improved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECLFICAT_ONS ....................................... 4

CUSTOMER RESPONSIBIUTIES ................................. 4

ASSEMBLY ................................................................. 5-6

OPERATmON ............................................................. 7-13

MAINTENANCE SCHEDULE ...................................... 14

MAINTENANCE ..................................................... 14-18

SERVICE AND ADJUSTMENTS ............................ 19o25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27°28

WARRANTY ............................................................ 30°33

ESPANOL .................................................................... 34

Keys

UNASSEMBLED

Smope Sheet

(1) Oil Drain Tube

Key(s)

.... (1) Quick

il_gill]ilj Connect

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge (2) 7/16" wrenches Utility knife Pliers

When right or left hand ismentioned in this manual, itmeans when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton.

Remove end panels and lay side panels flat.

Check for any additional loose parts or cartons and remove.

For battery and battery cable installation see "RE- PLACING BATTERY" inthe "Service and Adjustments" section in this manual.

ADJUST SEAT (See Fig. 2)

Sit in seat.

o Lift up adjustment lever (A) and slide seat until a com-

fortable position is reached which allows you to press clutch/brake pedal all the way down.

Release lever to lock seat in position.

BEFORE REMOVING TRACTOR FROM

TO CHECK BATTERY (See Fig. 1)

o Lift hood to raised position. NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual

for charging instructions).

LABEL

Fig. 1

Fig. 2

NOTE: You may now rollyour tractor off the skid. Follow the instructions bemowto remove the tractor from the skid.

_I_,WARN_NG: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a weIFventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKiD (See Operation section for _ocation and function of controls)

o Raise attachment lift lever to its highest position. o Release parking brake bydepressing clutch!brake pedal.

o Place freewheel control in "transmission disengaged"

position (See "TO TRANSPORT" in the Operation section of this manual).

o Roll tractor forward off skid. o Remove banding holding the deflector shield up against

tractor.

Continue with the instructions that follow.

ASSEMBLY

CHECK TiRE PRESSURE

The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop- erly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE

WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REWEW THE FOLLOWING CHECKLIST

_f All assembly instructions have been completed. _f No remaining loose parts in carton.

CHECK FOR POSITION OF ALL

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

_f Battery is properly prepared and charged. _f Seat is adjusted comfortably and tightened securely.

_f All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

_f Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

_f Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

_f Check wiring. See that all connections are still secure

and wires are properly clamped.

_f Before driving tractor, be sure freewheel control is in

"transmission engaged" position (see "TO TRANS-

PORT" in the Operation section of this manual).

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS: _f Engine oil is at proper level. _f Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

_f Become familiar with all controls, their location and

function. Operate them before you start the engine.

_f Be sure brake system is in safe operating condition.

_f Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

_f It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper start- ing and transmission purging instructions (See "TO

START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

SLOWREVERSE NEUTRAL HIGH LOW FAST COLD WEATHER IGNITION SWITCH

STARTING

POSITION

ENGINE OFF ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTLIGHTS ON

FUEL BATTERY

OPERATION PEDAL

SYSTEM (ROS)

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

ATTACHMENT

CLUTCH ENGAGED

FaiEure to foEEowinstructions

couEd resuEt in serious injury or death. The safety aEert symboE

is used to identify safety inform-

ation about hazards which can

resuk in death, serious injury

and/or property damage.

REVERSE FORWARD CRUISE CONTROLREVERSE CLUTCH/BRAKE

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious iniury. WARNUNG indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTUON indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTUON when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FURE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

OPERATION

KNOW YOUR TRACTOR

READ THiS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A} ATTACHMENT UFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

(D) THROTTLE CONTROL- Used for starting and controF ling engine speed.

(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your

tractor. (F} _GN_TmONSWITCH - Used for starting and stopping

the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON"

POSIT_ON - Allows operation of mower or other powered attachment while in reverse.

Fig. 3

(H) LIGHT SWITCH - Turns the headlights on and off. (J) CRUISE CONTROL LEVER - Used to set forward

movement of tractor at desired speed without holding the forward drive pedal.

(K} FORWARD DRIVE PEDAL - Used for forward move- ment of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse move- ment of tractor.

(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVmCEREMINDER/HOUR METER-Indicateswhen service is required for the engine and mower.

OPERATION

The operation of any tractor can reault in foreign object$ thrown into the eyea, which can reault in aevere eye damage. Always wear aafety glaaaea or eye ahields while operating your tractor or performing any adjuatmenta or repaira. We recommend atandard aafety

glaaaea or a wide viaion aafety maak worn over apeetacmea.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 4}

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

. Depress brake pedal (B) all the way down and hold. o Pull parking brake lever (C) up and hold, release pres-

sure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make

sure parking brake will hold tractor secure.

Fig. 4

STOPPING (See Fig. 5}

MOWER BLADES = . To stop mower blades, place attachment clutch control

in the "DISENGAGED" position (r_).

ENGINE = . Move throttle control (D) to fast position. NOTE: Failure to move throttle control to fast position,

before stopping may cause engine to "backfire". . Turn ignition key (F) to "STOP" position and remove

key.Always remove key when leaving tractor to prevent unauthorized use.

. Never use the choke to stop the engine. iMPORTANT: LEAVING THE IGNITION SWITCH iN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases

may cause "browning" of grass. Toeliminate this possibility, always stop engine when stopping tractor on grass areas.

pletely, as described above, and eet parking brake before leaving the opera°

CAUTION: Always stop tractor com- tor'a position.

TO USE THROTTLE CONTROL (D} (See Fig. 6}

Always operate engine at fuji speed (fast). . Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

. Full speed (fast) offers the best mower performance.

(|) ATTACHMENT

CLUTCH CONTROL "DISENGAGED"

(_) ATTACHMENT

Fig. 5

GROUND DRIVE = . To stop ground drive, depress brake pedal all the way

down.

. Move motion control lever (J) to neutral position.

CLUTCH CONTROL

"ENGAGED"

Fig. 6

OPERATION

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlJed by the forward and reverse drive pedals.

Start tractor and release parking brake.

o Slowly depress forward (K) or reverse (L) drive pedal to

begin movement. Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL (J) (See Fig. 7)

The cruise control feature can be used for forward travel only.

F_g. 7

SYSTEM CHARACTERISTICS The cruise control should only be used wMle mowing or

transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the

cruise control to disengage. Do not use the cruise control on slopes, rough tertian or while trimmimg or turning.

With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting

your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.

Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1 to 4" (25,4 to

101,6 mm). The heights are measured from the ground to

the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

The average lawn should be cut to approximately

2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheeJs are properly adjusted when they are slightly off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions. NOTE:Adjust gauge wheels with tractor on a flat level

surface.

Adjust mower to desired cutting height. (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual.)

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole as shown and tighten securely.

Repeat for opposite side installing gauge wheel insame adjustment hole.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The position of the attachment lift lever (A) determines the cutting height.

Fig. 8

3/4"

Fig. 9

TO OPERATE MOWER

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat-

ing or cutting off when operating your equipment on rough, rolling terrain or hills.

, Select desired height ofcut. (See "TOAD JUST MOWER

CUTTING HEIGHT".)

, Start mower blades by engaging attachment clutch

control.

OPERATION

TO STOP MOWER BLADES

Disengage attachment clutch control.

Fig. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to traveminthe reverse

direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON"

position.

AI_WARN_NG: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM - Only use ifyou are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignition key counterclockwise to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start movement.

• When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

TO OPERATE ON HILLS

1_ CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down hilJs.

o Avoid stopping or changing speed on hills.

If stopping is absolutemynecessary, push brake pedal quickly to brake position and engage parking brake.

Torestart movement, slowly release parking brake and brake pedal.

Slowly depress appropriate drive pedal to slowest set- ting.

o Make all turns slowly.

hills with slopes greater than 15° and do not drive across any slope.

TO TRANSPORT (See Fig. 3 & 11)

When pushing or towing your tractor, ensure transmission is disengaged by placing freewheemcontrol infreewheeming

position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) mph (3,2 kmih).

To reengage transmission, reverse above procedure.

TRANSMISSION ENGAGED

Fig. 11

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, ensure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

ROS "ON" POSITtON ENGINE "ON" POSITION

(NORMAL OPERATING)

TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on aslope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

OPERAT+ON

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped from the fac- tory already filled with summer weight oil.

+ Check engine oil with tractor on level ground. + Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL' mark on dipstick is reached. Do not overfill.

+ For cold weather operation you should change oil for

easier starting. (See "OIL VISCOSITY CHART" in the Maintenance section of this manual.)

+ To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

+ Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to ensure fuel freshness.

fuel Do not store, spill or use gasoline

CAUTION: Wipe off any spilled oil or near an open flame,

iMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32 °F (0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING.

TO START ENGINE (See Fig. 3)

The Briggs & Stratton Endurance engine equipped with your tractor features a Ready-Start automatic choke system

to provide simplified starting in normal conditions. Please read the following starting instruction carefully.

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

, Ensure freewheel control is inthe transmission engaged

position.

, Sit on seat in operating position, depress brake pedal,

and set parking brake.

, Move attachment clutch control to "DISENGAGED"

position.

NORMAL STARTING (32°F/0°C and above) , Move throttle control to fast position (_) and click into

place.

+ Insert key into ignition and turn key clockwise (_) to

"START" position and release key as soon as engine starts.

+ When engine starts, the attachments and ground drive

can now be used. If the engine does not accept the load and shuts off, restart the engine and allow it to warm up for one minute.

+ Leave throttle control infast position (_) while mowing. COLD WEATHER STARTING (32°F/0°C and below)

+ Move throttle control beyond fast position into the cold

weather starting position (@).

CAUTION: AIcohom blended fuels (called gasoho_ or us+rig ethano_ or methano0 can attract moisture

wh+eh _eads to separation and formation of acids dur+ng storage. Acid+c gas can damage the fue_

system of an eng+ne while +n storage. To avoid engine probmems,the fue_system should be emptied

before storage of 30 days or monger, Dra+n the gas tank, start the engine and met+trun until the fue_

Hnes and carburetor are empty, Use fresh fue_ next season, See Storage instructions for add+tionam

informat+on. Never use engine or carburetor c_eaner products in the fue_tank or permanent damage may

occur, Fue_stabilizer +san acceptable alternat+ve in re+him+zing the formation of fue_ gum deposits

during storage. Add stab+_izer to gasoline +nfue_ tank or storage conta+ner. A_ways fo+_ow the m+x

ratio found on stabilizer container, Run engine at _east 10 m+nutes after add+rig stabH+zer to allow the

stab+Hzer to reach the carburetor, Do not empty the gas tank and carburetor if us+rig fue_ stabilizer.

CAUTION: Do not run starter continuousmyfor more than fifteen seconds per minute, ffthe engine does

not start after severa_ attempts, wa+ta few minutes and try aga+n.

+ Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts.

+ When the engine starts, move the throttle control back

to the fast position (,_) to warm-up. The time required for warm-up will vary from a few seconds to a minute

depending upon conditions and temperature. + Leave throttle control infast position (,_) while mowing. AUTOMATIC TRANSMISSION WARM UP

+ Before driving the unit in cold weather, the transmission

should be warmed up as follows:

+ Ensure the tractor is on level ground. + Remeasethe parking brake and let the brake slowly

return to operating position.

+ Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

+ The attachments can also be used during the engine

warm-up period after the transmission has been warmed

up.

OPERATION

PURGE TRANSMISSION

iAo o oooovooo0o0ooo,oo0o0o,oo1

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, iT SHOULD BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING

THE TRACTOR.

1. Place tractor safely on a level surface - that is clear

2. Disengage transmission by placing freewheel control

3. Sitting in the tractor seat, start engine. After the en-

i CAUTmON: At any time, during step 4, there

jill) may be movement of the drive wheels.

whee_ _ever whi_e the engine is running.

and open - with engine off and parking brake set.

in disengaged position. (See "TO TRANSPORT" in this section of manual.)

gine is running, move throttle control to slow position.

Disengage parking brake

MOWING TiPS

* DO NOT use tire chains when the mower housing is

attached to tractor.

o Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

* The left hand side of mower should be used for trimming. * Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution

of clippings and more uniform cutting.

* When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12).

4. Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for five

(5) seconds and release pedal. Repeat this procedure

three (3) times.

5. Shut- off engine and set parking brake.

6. Engage transmission by placing freewheel control in engaged position. (See "TO TRANSPORT" in this section of manual.)

7. Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately 5 feet (1,5 m) then backwards for 5 feet (1,5 m). Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal operation.

SERVICE REMiNDER/HOUR METER

Service reminder shows the total number of hours the engine has run and indicates when the engine or mower

needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset oc-

curs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1second

on, 1 second off). To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, besure key

remains inthe "STOP" position when engine is not running.

(

.c ,J

Fig. 12

* If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

* Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

* Always operate engine at full throttle when mow°

ing to ensure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

* When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

Check Brake Operation Check Tire Pressure

Check Operator Presence & ROS Systems

A Check for Loose Fasteners C Check/Replace Mower Blades

T Lubrication Chart 0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling

Check Mower Levelness Check VoBelts

Check Engine Oil Level Change Engine Oil (models with oil filter) Change Engine Oil Imodels without oil filter) Clean Air RIter

G Clean Air Screen

inspect Muffler/Spark Arrester

N Replace Oil RIter (if equipped) E Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Rlter

- Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirly or dusty conditions

BEFORE

EACH

USE

EVERY

HOURS

EVERY EVERY EVERY EVERY BEFORE

25 50 100 SEASON STORAGE

HOURS HOURS HOURS

J J

_1,2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free ba#ery

J v'

5 - See Cleaning in Maintenance Section

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. Toreceive fu[[value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. At least once a season, check to see if you should make

any of the adjustments described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

o Check brake operation. o Check tire pressure.

o Check operator presence and ROS systems for proper

operation. Check for loose fasteners.

LUBRmCATLON CHART

_-_ SPINDLE ZERK o

_._ FRONT

WHEEL

BEARING

ZERK

SECTOR GEAR

TEETH

02501

SPINDLE ZERK

(_ General Purpose Grease

Refer to Maintenance "ENGINE" Section

iMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LiFE OFTHE SELF-LUBRiCATING BEARINGS. IF YOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

FRONT

WHEEL

BEARING

ZERK

ENGINE

MANDREL ZERKS

M NTENANCE

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet (1,5 m) to stop at

highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

(See "TO CHECK BRAKE" inthe Service and Adjustments

section of this manual.) T_RES * Maintain proper air pressure in all tires. (See the sides

of tires for proper PSI.)

* Keep tires free of gasoline, oil, or insect control

chemicals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 13)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as

described, repair the problem immediately. * The engine should not start unless the brake pedal is

fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM * When the engine isrunning, any attempt by the operator

to leave the seat without first setting the parking brake should shut off the engine.

* When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the seat should shut off the engine.

* The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM * When the engine is running with the ignition switch in

the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into

reverse should shut off the engine.

* When the engine is running with the ignition switch

in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSJT_ON (NORMAL OPERATING}

Fig. 13

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

& AUTION: Use onlya replacement blade ap-

proved bythe manufacturer of your tractor. Using a blade not approved by the manu- facturer of your tractor kshazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 14)

o Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

o Remove blade bolt by turning counterclockwise. o Install new or resharpened blade withstamped "GRASS

SIDE" facing the ground.

LMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

o Install and tighten blade bolt securely (45%5 Ft. Lbs./

62-75 Nm).

LMPORTANT: SPECIAL BLADE BOLT ISHEATTREATED.

BLADE

CENTER

ASSEMBLY

(SPECIAL)

F_g. 14

Your tractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

* Keep battery and terminals clean. * Keep battery bolts tight. * Keep small vent holes open. * Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

* Remove terminal guard. * DisconnectBLACKbatterycablefirst then RED battery

cable and remove battery from tractor.

* Rinse the battery with plain water and dry. * Clean terminals and battery cable ends with wire brush

until bright.

* Coat terminals with grease or petroleum jelly. * Reinstall battery. (See "REPLACING BATTERY" in the

Service and Adjustments section of this manual.)

STAR

MAINTENANCE

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to ensure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos-

sible damage to seals, do not use high pressure water or steam to clean transmission.

Inspect cooling fan to be sure fan blades are intact and clean.

o Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use com- pressed airor high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100 C "dO "2'0 -1; ; 1'0 ;0 dO

TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE

Fig. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased

oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine

damage from running low on oil. Change the oil after every 50 hours of operation or at least

once a year ifthe tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OiL (See Fig. 15 - 17)

Determine temperature range expected before oil change.

All oil must meet APi service classification SG-SL

Be sure tractor is on level surface.

o Oil will drain more freely when warm.

Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

Raise hood. Remove fastener from lower dash cover.

CAUTION: Remove lower dash cover carefully to ensure cover tabs are not broken.

Slide lower dash cover up to release cover tabs from tapered slots in lower dash and remove.

LOWER DASH

COVER

TABS

F_g. 15

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install

the drain tube onto the fitting. Unlock drain valve by pushing inward and turning

counterclockwise. To open, pull out on the drain valve.

OIL DRAIN VALVE

LOCKE

Fig. 17

, After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECiFICATiONS" section of this manual.

Use gauge on oil fiil cap/dipstick for checking level. Ensure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL' line on dipstick. Tighten cap onto the tube securely when finished.

MA+NTENANCE

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change ifthetractor is used more than 100 hours inone year. NOTE: If needed, remove lower dash covers using steps

from "Lower dash cover removal" section of this manual.

AiR FILTER

Your engine will not run properly using a dirty air filter. Ser- vice air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

The air screen is over the air intake blower located on top of engine. The air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and

stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirtyconditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces

as necessary. Ensure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen,

dirty orplugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section of this manual.

CLEANING (See Fig. 19)

+ Clean engine, battery, seat, finish, etc. of all foreign

matter.

+ Clean debris from steering plate. Debris can restrict

clutch/brake pedal shaft movement, causing belt slip and loss of drive.

,_ CAUTION: Avoid all pinch points and

movable parts.

+_CLUTCH/BRAKE PEDAL0

CLEAN

TOP SIDE

STEERING SYSTEM, DASH, FENDER AND MOWER NOT SHOWN

Fig. 19

+ Keep finished surfaces and wheels free of all gasoline,

oil, etc.

+ Protect painted surfaces with automotive type wax. Except for the washout port (if equipped), we do not

recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and

transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your

tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. Iffuem filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required. + With engine cool, remove filter and plug fuet linesections. + Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

+ Be sure there are no fuel line leaks and clamps are

properly positioned.

+ Immediately wipe up any spilled gasoline.

OLA

FUEL FILTER

Fig. 18

CLAMP

M NTENANCE

DECK WASHOUT PORT (See Fig. 20)

Your tractor's deck is equipped with a washout port as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to alevel, clear spot onyour lawn, near enough to awater spigot for your garden hose to reach.

LMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your house, garage, parked cars, etc.

Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end

of the mower deck. Release the lock collar to lock the adapter on the nozzle.

Fig. 20

LMPORTANT: q%ghose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor,

re-start the engine and place the throttle lever in the Fast "_" position.

LMPORTANT: Recheck the area to ensure the area isclear. Ensure no children are inthe area while cleaning the deck.

7. Move the tractor's attachment clutch control to the "ENGAGED" position. Remain inthe operator's position

with the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch control to the "DISENGAGED" position. Turn the ignition key to the

STOP position to turn the tractor's engine off. Turn the water off.

9. Pull back the lock collar of the nozzle adapter to discon-

nect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or

paved area. Place the attachment clutch control in the

"ENGAGED" position to remove excess water and to help dry before putting the tractor away.

fitting toured expose you or others to

WARNING: A broken or missing washout thrown objects from contact with the blade.

, Replace broken or missing washout fitting

immediately, prior to using mower again.

o Plug any homesin mower with borersand Iocknuts.

I A J

° Depress brake pedal fully and set parking brake. WARNING: TO AVOmD SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

° P_aee attachment clutch in "DmSENGAGED" position. ° Turn ignition key to "STOP" and remove key.

" Make sure the blades and all moving parts have completely stopped. " Disconnect spark plug wire from spark plug and place wire where it cannot come incontact with plug.

TO REMOVE MOWER (See Fig. 21)

Place attachment clutch in "DISENGAGED" position. Lower attachment lift lever to its lowest position.

Disengage berettension rod (K) from lock bracket (L).

1 _ CAUT,ON: Belt tensionrodisspring 1

U re_ease s_ow_y.

o Remove mower beretfrom electric clutch pulley (M).

Disconnect front link (E)from mower =remove retainer

spring and washer. Goto eitherside ofmower anddisconnectmowersuspen=

sion arm (A) from chassis and rear lift link (0) from rear mower bracket (D)=remove retainersprings andwashers.

Go to other side of mower and disconnect the suspen= sion arm and rear lift link.

From right side of mower, disconnect anti-sway bar (S)

from right rear mower bracket (D) = remove retainer spring and washer and pull mower toward you until the

bar falls from the hole in bracket. Turn tractor steering wheel to the left as far as itwill go.

Slide mower out from under right side of tractor.

loaded. Have a tight grip on rodand |

CAUTNON:After rear lift _inksare discon- nected, the attachment lift _ever will be spring _oaded. Have aright grip on Hft _e-

vet when changing position of the lever.

TO iNSTALL MOWER (See Figs. 21 - 33)

1. SET PARKING BRAKE LEVER AND LOWER ATo TACHMENT LiFT LEVER (See Fig. 21 and 22)

o Depress clutch/brake pedal all the way down and hold. o Pull parking brake lever up and hold, release pressure

from clutch/brake pedal, then remease parking brake

lever. Pedal should remain in brake position. Ensure parking brake will hold tractor secure.

Fig. 22

on meftside of fender.

UFT

Fig. 23

Ao MOWER SiDE SUSPENSION

ARMS

Bo RETAINER SPRING C. REAR LiFT LINK(S)

D° RIGHT SiDE REAR MOWER

BRACKET

E. FRONT LiFT LiNK ASSEMBLY E FRONT SUSPENSION BRACKET

Ho FRONT MOWER BRACKET L LEFTSIDE REAR MOWER

BRACKET K° BELT TENSION ROD L° LOCKaNG BRACKET M° ENGINE CLUTCH PULLEY

Q° DEFLECTOR SHIELD S. ANTra-SWAY BAR Wo FRONT GAUGE WHEEL

[

Fig. 21

EA A

ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 24)

H. FRONT MOWER

BRACKET

Wo FRONT GAUGE

WHEEL

X. SHOULDER

BOLT

Y. 1-1/4 CoD.

WASHER

Z° 3/8-16 LOCKNUT

Fig. 24

TURN STEERING WHEEL

LEFT AND POSLTmON

MOWER (See Fig. 25)

Turn steering wheel to the left as far as it will go and

position mower on right side of tractor with deflector

shield (Q) to the right.

FRONT

TRANSAXLE

Qo DEFLECTOR

SHIELD

iNSTALL ANTI-SWAY BAR (S) OF EQUIPPED) (See Fig. 27 - 29)

TOWARDS TOWARDS b.

90° END INTEGRATED WASHER END

ANTbSWAY BAR (S)

TRANSAXLE MOWER DECK p'-

F_g.27

From right side of mower, first insert 90 °end of anti-sway bar (S) into hole in transaxle bracket (T), located near

left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

ANTI-SWAY BAR /'Y

(S) ...........................................................; LOCATED

,_,,,,_,,-, TRANSAXLE

_/r> ..............................

BRACKET (1")

..................:> ....... BETWEEN REAR

/'-','i TIRES

F_g. 25

4. SUDE MOWER UNDER TRACTOR (See Fig. 26) o Bring belt forward and check belt for proper routing in

all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.

o Slide mower under tractor until it is centered under

tractor.

Ao MOWER SIDE

SUSPENSION ARMS

Q. DEFLECTOR

SHIELD

Fig. 26

B. ANTI-SWAY BAR T. TRANSAXLE BRACKET

Fig. 28

NOTE: Depending on model, bracket (T) may be differ- ent than shown but hole for anti-sway bar will be in same

position/location.

Pivot the integrated washer end of anti-sway bar (S)

towards mower deck bracket on right side of mower.

Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert

integrated washer end of bar into rear mower bracket (D). Secure with small washer and small retainer spring as

shown.

Fig. 29

I A J

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 30)

o Position front hole in side suspension arm (A) over

pin on outside of tractor chassis and secure with large

washer and large retainer spring (B).

Repeat on opposite side of tractor.

; /

/ /

A. MOWER SiDE SUSPENSION ARMS B. RETAINER SPRING

D° RIGHT SiDE REAR MOWER BRACKET

Fig. 30

7. ATTACH REAR LIFT LINKS (C) (See Fig. 31) Insert rod end of rear lift link (C) into hole (U) in tractor

lift shaft suspension arm and pivot link down to mower. Lift rear corner of mower and position slot in link as-

sembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.

Repeat on opposite side of tractor.

Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer

spring (J).

NOTE: Requires deck lifting.

E° FRONT UFT UNK ASSEMBLY E FRONT SUSPENSION BRACKET G. LARGE RETAINER SPRING

H° FRONT MOWER BRACKET

J° SMALL RETAINER SPRING

M° ENGINE CLUTCH PULLEY

Fig. 32

9 LNSTALL BELT ON ENGmNECLUTCH PULLEY (M)

(See Fig. 21 & 33} o Disengage belt tension rod (K)from locking bracket (L). o InstalJbelt onto engine clutch pulley (M).

C. REAR LIFT LINK(S) Do RIGHT SiDE REAR MOWER BRACKET

U° HOLE

Fig. 31

8 ATTACH FRONT MNK (E) (See Fig. 31)

Turn steering wheeJ to position wheels straight forward.

o From front of tractor, insert rod end of front link (E)

through front hole in tractor front suspension bracket (F).

Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).

M.ENGINE

CLUTCH PULLEY

Fig. 33

iMPORTANT: Check belt for proper routing in alJmower pulley grooves and under mandrel covers.

Engage belt tension rod (K) on locking bracket (L).

i CAUTmON: Be_t tension rod is spring loaded. 1

_IL Have a tight grip on rod and engage slowly.

Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before operating

mower asshown inthe Operation section of this manual.

+ 47 hidden pages

Sears YTH24V48 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual