Sears lgt2654 Operators Manual & Parts Lists

Gasoline containing up to 10% ethanol (EIO) is accept= able for use in this machine. The use of any gasoline ex-

ceeding 10% ethanol(ElO) wiHvoidtheproductwarrantyo Esta maquina puede utilizar gasolina con un contenido

de hasta e! 10% de etanol (E10)o EJuso de una gasolina que supere el 10% de etanoi (EIO) anulata ta garantia

deJ productoo the product warranty°

585 98 55-96

Operator's Manual

Manuat de Operario

Please read the operator's manual carefully and make sure

you understand the instructions before using the machine.

Por favor lea cuidadosamente y comprenda

estas intrucciones antes de usar esta maquina.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNmNG: _n order to prevent accidental starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

i WARNNNG_own a hill in neuto

ral, you may _ose eontro_ of the tractor.

WARNING: Tow onJy the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy ofa load,while on a slope, i8 dangerous. Tires can Jose

traction with the ground and cause you to

_ose eontro_ of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehieJe components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and Jead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

L GENERAL OPEF{AT_ON o Read, understand, and follow all instructions on the ma-

chine and in the manual before starting.

o Do not put hands or feet near rotating parts or under the

machine. Keep clear of the discharge opening at all times.

o Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

o Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

o Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area. o Never carry passengers. o Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing. o Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades

when crossing gravel surfaces. o Do not operate machine without the entire grass catcher,

discharge chute, or other safety devices in place and

working. o Slow down before turning.

o Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove keys before dismounting.

o Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or

unclogging the discharge chute. o Operate machine only in daylight or good artificial light. o Do not operate the machine while under the influence of

alcohol or drugs. o Watch for trafficwhen operating near or crossing roadways.

o Use extra care when loading or unloading the machine

into a trailer or truck. o Always wear eye protection when operating machine.

o Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect them-

selves and others from serious injury. o Follow the manufacturer's recommendation for wheel

weights or counterweights. o Keep machine free of grass, leaves or other debris build-up

which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris

which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow

machine to cool before storage.

HoSLOPE OPERATION

Slopes are a major factor related to loss of control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

o Mow up and down slopes, not across. o Watch for holes, ruts, bumps, rocks, or other hidden ob-

jects. Uneven terrain could overturn the machine. Tall

grass can hide obstacles. o Choose a low ground speed so that you will not have to

stop or shift while on the slope. o Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes.

Do not shift to neutral and coast downhill. o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly

straight down the slope. o Keep all movement on the slopes slow and gradual. Do

not make sudden changes in speed or direction, which

could cause the machine to roll over. o Use extra care while operating machine with grass catch-

ers or other attachments; they can affect the stability of

the machine. Do no use on steep slopes. o Do not try to stabilize the machine by putting your foot on

the ground. o Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

ill. CHILDREN

WARNING. CHILDREN CAN BE iNJURED BY

TH_S EQUIPMENT. The American Academy of Pediatrics recommends that children be a

minimum of 12 year of age before operating a pedestrian controlled _awn mower and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma= chine and the mowing activity. Never assume that children will remain where you last saw them.

o Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

o Be alert and turn machine off if a child enters the area. o Before and wNle backing, look beMnd and down for small

children.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides

in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

o Never allow children to operate the machine. o Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

o If fuel is spilled on clothing, change clothing immediately. o Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERWCE o Never operate machine in a closed area.

o Keep all nuts and bolts tight to ensure the equipment is

in safe working condition.

o Never tamper with safety devices. Check their proper

operation regularly.

o Keep machine free of grass, leaves, or other debris build=

up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

o Ifyou strike a foreign object, stop and inspect the machine.

Repair, if necessary, before restarting.

o Never make any adjustments or repairs with the engine

running.

o Check grass catcher components and the discharge chute

frequently and replace with manufacturer's recommended parts, when necessary.

o Mower blades are sharp. Wrap the blade or wear gloves,

and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required.

o Maintain or replace safety and instruction labels, as nec=

essary.

_VoTOWING o Tow only with a machine that has a hitch designed for

towing. Donot attach towed equipment except atthe hitch point.

o Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

o Never allow children or others inor on towed equipment. o On slopes, the weight ofthe towed equipment may cause

loss of traction and loss of control.

o Travel slowly and allow extra distance to stop. V. SERVICE

SAFE HANDUNG OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

o Extinguish all cigarettes, cigars, pipes, and other sources

of ignition.

o Use only approved gasoline container. o Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

o Never fuel the machine indoors. o Never store the machine or fuet container where there

is an open flame, spark, or pilot light such as on a water heater or other appliances.

o Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

o Remove gas=powered equipment from the truck or trailer

and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

o Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete. Do not use a nozzle lock=open device.

o Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

o Never carry passengers. o Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the

machine.

o Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

o Be alert and turn machine off if a child enters the area. o Before and while backing, look behind and down for small

children.

o Mow up and down slopes (15 ° Max), not across. o Choose a low ground speed so that you will not have to

stop or shift while on the slope.

o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly straight down the slope.

o If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

o Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

o When loading or unloading this machine, do not exceed

the maximum recommended operation angle of 15°.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 4 Gallons/15,14 L and type: Unleaded Regular

Oil Type (API: SGoSL): SAE 10W30 (above 32°F/0°0)

SAE 5W30 (below 32°F/0°0) Oil Capacity: 64 oz/1,96 L Spark Plug: Champion 24 132 03

(Gap: .030"/.76 mm) Charging System: 15 AMPS @ 3600 RPM Battery: AMP/HR: 28

MIN. CCA: 230

Case Size: UI R Blade Bolt Torque: 45°55 FT. LBS./62-75 Nm

CONGRATULATmONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to

give you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, weH-trainedtechni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSJB LMES

Road and observe the safety rules. Follow a regular schedule in maintaining, caring for

and using your tractor.

Follow the instructions in the Maintenance and Storage

sections of this manual. Wear proper Personal Protective Equipment (PPE)

while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection.

Do not mow in shorts and/or open toed footwear.

Always let someone know you are outside mowing.

WARNNNG: This tractor is equipped with an internal combustion engine and should not be used on or near

any unimproved forest-covered, brush-covered or grass- covered land unless the engine's exhaust system is

equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFmCAT_ONS....................................... 4

CUSTOMER RESPONSmBILMES ................................. 4

ASSEMBLY ................................................................. 6°9

OPERATION ........................................................... 10o16

MAINTENANCE SCHEDULE ...................................... 17

MAINTENANCE ..................................................... 17-21

SERWCE AND ADJUSTMENTS ............................ 22-26

STORAGE .................................................................... 27

TROUBLESHOOTING ............................................ 28-29

WARRANTY ............................................................ 31-34

ESPANOL .................................................................... 35

UNASSEMBLED

(5)1-3/16

O.D. Washers

(5) Large

Retainer Springs

Mower

Mower Front Wheel

(1) Shoutder Bolt

(i) 1-i/40.O.

Washer

(1)3/8-1e

(1) Wheel

If Equipped

*installed by Dealer

(1) Anti-Sway Bar

Keys

(2) Keys

(1)3/40oD.

Washers

(1) Oil Drain Tube

(1) Quick Connect

(1) Smalt Retainer

Springs

*Brush Guard Kit

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers

(1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand ismentioned in this manual, itmeans when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

, Remove all accessible loose parts and parts cartons

from carton. Remove end panels and lay side panels flat.

Remove mower and packing materials. Check for any additional loose parts or cartons and

remove.

BEFORE REMOWNG TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

o Lift hood to raised position. NOTE: If this battery is put into service after month and

year indicated on labem(label is located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual for charging instructions).

For battery and battery cable installation see "RE- PLACING BATTERY" inthe "Service and Adjustments"

section in this manual.

NOTE: You may now roll your tractor off the skid. Continue using the instructions that follow to remove the tractor from

the skid.

_, WARNLNG: Before starting, read, understand and fol-

low all instructions in the Operation section of this manual.

Ensure tractor is in a well-ventilated area. Ensure the area

in front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKiD (See Operation section for location and function of controls}

, Raise attachment lift lever to its highest position. o Release parking brake by depressing clutch/brake

pedal.

, Place freewheel control in "TRANSMISSION DISEN=

GAGED" position. (See "TO TRANSPORT" in the Operation section of this manual.)

o Roll tractor forward off skid. Continue with the instructions that follow.

TO INSTALL MOWER AND DRIVE BELT (See Figs. 3 - 15}

1. SET PARKbNG BRAKE LEVER AND LOWER AT° TAOHMENT L_FT LEVER (See Fig. 3 & 4}

, Depress clutch/brake pedal all the way down and hold. , Pull parking brake lever up and hold, release pressure

from clutch/brake pedal, then release parking brake

lever. Pedal should remain in brake position. Ensure parking brake will hold tractor secure.

Fig. 2

Fig. 1

ADJUST SEAT (See Fig. 2)

Sit in seat. Lift up adjustment lever (A) and slide seat until a com-

fortable position is reached which allows you to press clutch/brake pedal all the way down.

Release lever to lock seat in position.

PARKING BRAKE

Fig. 3

CAUTION: Lift lever i8 spring loaded. Have a tight grip on lift lever, lower it slowly and en- gage in _owest position. Lift _ever i8 _oeated

on _eft side of fender.

ASSEMBLY

LIFT

Fig. 4

ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 5)

H, FRONT MOWER

BRACKET

WoFRONT GAUGE

WHEEL

X, SHOULDER

BOLT

Y. I-I/40oD.

WASHER

Zo 3/8-16 LOCKNUT

Fig. 5

TURN STEERING WHEEL

MOWER (See Fig. 6)

Turn steering wheel to the left as far as it will go and

position mower on right side of tractor with deflector

shield (Q) to the right.

FRONT

LEFT AND POS_T_ON

4. SLIDE MOWER UNDER TRACTOR (See Fig. 8) Bring belt forward and check belt for proper routing in

all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.

Slide mower under tractor until it is centered under tractor.

Ao MOWER SiDE

SUSPENSION ARMS

Qo DEFLECTOR

SHIELD

Fig. 8

INSTALL ANTI-SWAY BAR (S) OF EQUIPPED) (See Fig. 9 - 11)

ANT_-SWAY BAR (S)

TRANSAXLE

Fig. 6

Qo DEFLECTOR

SHIELD

:ITOWARDS TOWARDS

TRANSAXLE MOWER DECK _

90° END INTEGRATED WASHER END

Fig. 9

From right side of mower, first insert 90°end of anti-sway bar (S) into hole in transaxle bracket (T), located near

left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Ao MOWER S_DE SUSPENSION

ARMS Bo RETAINER SPRING C. REAR UFT LINK(S)

D° RIGHT SIDE REAR MOWER

BRACKET E. FRONT UFT UNK ASSEMBLY R FRONT SUSPENSION BRACKET

Ho FRONT MOWER BRACKET L LEFTSIDE REAR MOWER

BRACKET K° BELT TENSION ROD L° LOCKING BRACKET M° ENGINE CLUTCH PULLEY

Q° DEFLECTOR SHIELD S. ANTra-SWAY BAR

Wo FRONT GAUGE WHEEL

Fig. 7

ASSEMBLY

ANTI-SWAY BAR

(s)

NOTE: Depending on model, bracket (T) may be differ- ent than shown but hole for anti-sway bar will be in same

position/location.

Pivot the integrated washer end of anti-sway bar (S)

towards mower deck bracket on right side of mower.

Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert

integrated washer end of bar into rearmower bracket (D).

Secure with small washer and small retainer spring as shown.

, ..................,_J"? TRANSAXLE

BRACKET (1")

LOCATED

BETWEEN REAR

/ TIRES

SoANTI-SWAY BAR

1". TRANSAXLE BRACKET

Fig. 10

7. ATTACH REAR LmFTUNKS (C) (See Fig. 13) Insert rod end of rear lift link (C) into hole (U) in tractor

lift shaft suspension arm and pivot link down to mower.

o Lift rear corner of mower and position slot in link as-

sembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.

o Repeat on opposite side of tractor.

C. REAR LiFT LINK(S) Do RIGHT SiDE REAR

MOWER BRACKET

U° HOLE

Fig. 13

8 ATTACH FRONT MNK (E) (See Fig. 14)

qiarnsteering wheel to position wheels straight forward.

o From front of tractor, insert rod end of front link (E)

through front hole in tractor front suspension bracket (F).

Move to left side of mower and and insert large retainer

spring (G) through hole in front link (E) behind front suspension bracket (F).

o Insert other end of link (E) into hole in front mower

bracket (H) and secure with washer and small retainer

spring (J).

NOTE: Requires deck lifting.

J. .... _ 1". TRANSAXLE

BRACKET

Fig. 11

6. ATTACH MOWER SiDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12)

o Position front hole in side suspension arm (A) over

pin on outside of tractor chassis and secure with large

washer and large retainer spring (B).

o Repeat on opposite side of tractor.

BRACKET

Fig. 12

FRONT LiNK /

LOCATION,

Eo FRONT UFT LINK ASSEMBLY E FRONT SUSPENSION BRACKET G. LARGE RETAINER SPRING

H° FRONT MOWER BRACKET J° SMALL RETAINER SPRING M. ENGINE CLUTCH PULLEY

S ¸

F_g. 14

ASSEMBLY

9 iNSTALL BELT ON ENGmNE CLUTCH PULLEY (M)

(See Fig. 7 & 15)

o Disengage belt tension rod (K)from locking bracket (L).

Install belt onto engine clutch pulley (M).

M.ENGINE

CLUTCH PULLEY

F_g. 15

iMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.

o Engage belt tension rod (K) on locking bracket (L).

i CAUTION: Be_t tension rod is spring loaded. 1

_Have a tight grip on rod and engage slowly.

Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before operating

mower asshown in the Operation section of this manual.

MOWER DRIVE BELT _NSTALLATION

Follow procedure described in "TO REPLACE MOWER

BLADE DRIVE BELT " in the "Service and Adjustments" section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSIT_ON OF ALL

See the figures that are shown for replacing motion and mower blade drive belts inthe Service and Adjustments sec=

tion ofthis manual. Verify that the belts are routed correctly.

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST7

_J All assembly instructions have been completed. _J No remaining loose parts in carton.

_J Battery is properly prepared and charged. _J Seat is adjusted comfortably and tightened securely. _J All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

_J Be sure mower deck is properly leveled side=to=side/

front=to=rear for best cutting results. (Tires must be properly inflated for leveling).

_J Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

_J Check wiring. See that all connections are still secure

and wires are properly clamped.

_J Before driving tractor, be sure freewheel control is in

"transmission engaged" position (see "TO TRANS- PORT" in the Operation section of this manual).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS: _J Engine oil is at proper level.

_J Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

_J Become familiar with all controls, their location and

function. Operate them before you start the engine. _J Be sure brake system is in safe operating condition. _J Be sure Operator Presence System and Reverse Op=

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual). _J It is important to purge the transmission before op=

erating your tractor for the first time. Follow proper

starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION"

in the Operation section of this manual).

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

OPERATION

These symbols may appear on your tractor or in literature supplbd with the product. Learn and understand their meaning.

L 1\1

REVERSE NEUTRAL HmGH

LOW CHOKE FAST

SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

LIGHTS ON FUEL BATTERY REVERSE FORWARD

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

(Automatic Models only)

OPERATION

SYSTEM (ROS)

FREE WHEEL

DANGER, KEEP HANDS

AND FEETAWAY

DANGER indicates a hazard which, if not avoided, will resumt in death or serious injury.

WARNING indicates a hazard which, if not avoided, coumd resumt in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might resumt in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that coumd resumt in damage

to the tractor and/or engine.

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

HOT SURFACES indicates a hazard which, if not avoided, coumd resumt in death, serious injury

and/or property damage.

is used to identify safety inform- ation about hazards which can

result in death, serious injury

NRE indicates a hazard which, if not avoided, coumd result in death, serious injury and/or property damage.

and/or property damage.

MOWER HEIGHT

CRUISE CONTROL

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

CLUTCH/BRAKE

PEDAL

OPERATION

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A} ATTACHMENT UFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

(D) THROTTLE CONTROL- Used to control engine speed. (E) ATTACHMENT CLUTCH SWmTCH- Used to engage

the mower blades, or other attachments mounted to your tractor.

(F) NGNmT_ONSWITCH - Used for starting and stopping the engine.

Fig. 16

(G) REVERSE OPERATmON SYSTEM (ROS) "ON" POSIT_ON - Allows operation of mower or other powered

attachment while in reverse. (H) UGHT SWITCH - Turns the headlights on and off.

(J) MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

(M) FREEWHEEL CONTROL - Disengages transmission

for pushing or slowly towing the tractor with the engine off.

(N) CHOKE CONTROL- Used when starting acold engine. (P) SERWCE REMiNDER/HOUR METER - Indicates

when service is required for the engine and mower.

(Q) 12'VO LTPOWER PORT- Used for 12-volt accessories.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide

vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 17)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

Depress brake pedal (B) all the way down and hold.

o Pull parking brake lever (C) up and hold, release pres-

sure from brake pedal (B), then remeaseparking brake lever. Pedal should remain in brake position. Make

sure parking brake will hold tractor secure.

Fig. 17

STOPPING (See Fig. 18}

MOWER BLADES -

Tostop mower blades, place attachment clutch control in the "DISENGAGED" position (t_).

ENGINE -

Move throttle control (D) between half and fuji speed

(fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine

to "backfire".

Turn ignition key (F) to "STOP" position and remove key.Always remove keywhen leaving tractor to prevent

unauthorized use.

Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases

may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

pletely, as described above, and set CAUTION: Always stop tractor com-

parking brake before leaving the opera° tot's position.

TO USE TH ROTTLE CONTROL (D) (See Fig. 19)

Always operate engine at fuji speed (fast). , Operating engine at less than fuji speed (fast) reduces

the engine's operating efficiency.

, Fuji speed (fast) offers the best mower performance.

(_) ATTACHMENT

CLUTCH SWITCH

"DISENGAGED"

(_) ATTACHMENT

Fig. 18

GROUND DRIVE -

Tostop ground drive, depress brake pedal all the way down.

Move motion control lever (J) to neutral position.

CLUTCH SWITCH "ENGAGED"

Fig. 19

TO USE CHOKE CONTROL (N) (See Fig. 19)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

o To engage choke control (N), pull knob out. Slowly

push knob in to disengage.

OPERATION

TO MOVE FORWARD AND BACKWARD

(See Fig. 20}

The direction and speed of movement is controlled by the motion control lever. (J)

Fig. 20

Start tractor with motion control lever in neutral position.

Release parking brake.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 21)

The position of the attachment lift lever (A) determines the cutting height.

TO ADJUST GAUGE WHEELS (See Fig. 22)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is atthe desired cutting height in operating position. Gauge wheels then keep thedeck inprop-

er position tohelp prevent scalping inmost terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level

surface.

Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in this section of

manual).

With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole.

Tighten securely.

Repeat for all, installing gauge wheel in same adjust-

ment hole.

3/4"

Fig. 21

Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1 to 4" (25,4 to

101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately

2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to desired height.

Fig. 22

TO OPERATE MOWER

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat- ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

Select desired height of cut. (See "TOADJUST MOWER CUTTING HEIGHT".)

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

without either the entire grass catcher, on CAUTION: Do not operate the mower

mowers so equipped, or the deflector chute in p_ace (See Fig. 23).

Fig. 23

OPERATION

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (RO%. Any attempt by the operator to travemin the reverse

direction with the attachment clutch engaged will shut off the engine unless ignition key is placed inthe ROS "ON" position.

AI_WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary. USINGTHE REVERSE OPERATION SYSTEM (See Fig. 24)

Only use ifyou are certain no children or other bystanders will enter the mowing area.

Move motion control lever to neutral (N) position. With engine running, turn ignition key counterclockwise

to ROS "ON" position.

ROS '"ON'" PosmoN

Look down and behind before and while backing. Slowly move motion control lever to reverse (R) posi-

tion to start movement. When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ENGINE "ON" POSITION

(NORMAL OPERATING)

F_g. 24

TO OPERATE ON HILLS

[_lh CAUT_ON:Donotdriveupordownhills

, Choose the slowest speed before starting up or down

hills.

o Avoid stopping or changing speed on hills. , If slowing is necessary, move throttle control lever to

slower position.

, If stopping is absolutemy necessary, push clutch/brake

pedal quickly tobrake position and engage parking brake.

, Move motion control lever to neutral position. iMPORTANT: THE MOTION CONTROL LEVER DOES NOT

RETURNTO NEUTRALPOSITIONWHEN THE BRAKEPEDAL IS DEPRESSED.

" Torestart movement, slowly release parking brake and

clutch/brake pedal. , Slowly move motion control lever to slowest setting. , Make all turns slowly.

with slopes greater than 15° and do not drive across any smope.

TO TRANSPORT (See Fig. 25)

When pushing or towing your tractor, ensure transmission is disengaged by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment riftto highest position with attachment

lift control.

Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) mph (3,2 km/h).

To reengage transmission, reverse above procedure.

TRANSMiSSiON ENGAGED

TRANSMiSSiON DISENGAGED

Fig. 25

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, ensure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and

comply with specifications ofthe manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and indicates when the engine or mower

needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset oc-

curs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1second

on, 1 second off). To service engine and mower, see the Maintenance section of this manual.

Note: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, besure key

remains inthe "STOP" position when engine is not running.

OPERATION

BEFORE STARTING THE ENGmNE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped from the fac= tory already filled with summer weight oil.

Check engine oil with tractor on level ground.

Pull up and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and push down firmly into place. Remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do

not overfill.

For cold weather operation you should change oil for easier starting. (See "OIL VISCOSITY CHART" in the Maintenance section of this manual.)

To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

* Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to ensure fuel freshness.

fuel Do not store, spill or use gasoline

CAUTION: Wipe off any spilled oil or near an open flame.

iMPORTANT: WHEN OPERATING INTEMPERATURES BELOW32°F (0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING.

TO START ENGINE (See Fig. 16)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Ensure freewheel control is inthe transmission engaged position.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

Place motion control lever in neutral position. Move attachment clutch to "DISENGAGED" position.

Move throttle control to fast position Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures bemow.

Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50°F/10°C and above)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Ifthe engine starts to

run roughly, pull the choke control out slightly for afew seconds and then continue to push the control inslowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto warm upfor one minute using the choke as described above.

CAUTmON: A_cohoi bmended fuels (called gasohol or using ethano_ or methanol} can attract moisture

which _eads to separation and formation of acids during storage. Acidic gas can damage the fue_

system of an engine whime in storage. To avoid engine problems, the fuemsystem should beemptied

before storage of 30 days or Jonger. Drain the gas tank, start the engine and _et it run untim the fuel

Hnes and carburetor are empty. Use fresh fue_ next season. See Storage hstructions for additional

information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may

occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fue_ gum deposits

during storage. Add stabilizer to gasoline in fue_ tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at _east 10 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fue_ stabilizer.

COLD WEATHER STARTING (50°F/10°C and bemow)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke

control is fully in. Ifthe engine starts to run roughly, pull the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may require anengine warm=up period from several seconds

to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit incold weather, the transmission should be warmed up as follows:

Be sure the tractor is on levemground. Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake slowly return to operating position.

Allow one minute for transmission towarm up. This can be done during the engine warm up period.

The attachments can be used during the engine warm- up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

OPERATION

PURGE TRANSM_SSION

1_ CAUTION: Never engage or disengage free- 1

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission wNch may have devel=

oped during shipping of your tractor. iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT,iT SHOULD BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING

THE TRACTOR.

1. Place tractor safely on a level surface =that is clear

2. Disengage transmission by placing freewheel control

3. Sitting in the tractor seat, start engine. After the en=

i CAUTmON: At anytime, during etep 4, there

_may be movement of the drive wheels.

4. Move motion control lever to full forward position and

5. Move motion control lever to neutral position. Shut- off

6. Engage transmission by placing freewheem control in

7. Sitting inthe tractor seat, start engine. After the engine

8. Slowly move motion control lever forward, after the

Your transmission is now purged and now ready for normal operation.

whee_ _ever while the engine ks running.

and open =with engine off and parking brake set.

in disengaged position. (See "TO TRANSPORT" in this section of manual.)

gine is running, move throttle control to slow position. Disengage parking brake

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

engine and set parking brake. engaged position. (See "TO TRANSPORT" in this

section of manual.) is running, move throttle control to half (1/2) speed.

With motion control lever in neutral position, slowly disengage clutch/brake pedal.

tractor moves approximatelyfive (5) feet (1,5 m), slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet (1,5 m) return the motion control lever to the neutral position. Repeat this procedure with the motion control lever three (3)

times.

MOWING TiPS

, DO NOT use tire chains when the mower housing is

attached to tractor.

, Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

The left hand side ofmower should be used for trimming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution

of clippings and more uniform cutting. When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 26).

(

Fig. 26

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

. Always operate engine at full throttle when mow°

ing to ensure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear togive the mower cutting performance as well as the quality of cut desired.

, When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

M NTENANCE

Check Brake Operation Check Tire Pressure

R_ Check Operator Presence & ROS Systems A Check for Loose Fasteners

C ChecWReplace Mower Blades T Lubrication Chart

(} Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness

Check V-Beks Check Engine Oil Level

Change Engine Oil (models with oil filter)

Change Engine OiH(models without oiHfiHter)

Clean Air Filter

G Clean Air Screen

Inspect Muffler/Spark Arrester

N Replace Oil Filter(tf equipped)

Clean Engine Cooling Fins Replace Spark Plug

RepHace Air FiHter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions

BEFORE

EACH

USE

EVERY

HOURS

EVERY

HOURS

EVERY

HOURS

_#3

_1 _2

t!2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

EVERY

100

HOURS

EVERY

SEASON

_,2

5 - See Cleaning in Maintenance Section.

BEFORE

STORAGE

J v'

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter ensure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

o Check brake operation. o Check tire pressure.

o Check operator presence and ROS systems for proper

operation. Check for loose fasteners.

LUBRmCATLONCHART

_-_ SPINDLE ZERK _ SPINDLE ZERK

_-_ FRONT FRONT

WHEEL WHEEL

BEARING BEARING

ZERK ZERK

SECTOR GEAR

TEETH

02501

(_ General Purpose Grease

Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.

IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

ENGINE

MANDREL ZERKS

MAINTENANCE

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet (1,5 m) to stop at

highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

(See "TO CHECK BRAKE" in the Service and Adjustments section of this manual.

TIRES

Maintain proper aurpressure in all tires. (See the sides of tires for proper PSI.)

Keep tires free of gasoline, oil, or insect control chemicals wNch can harm rubber.

* Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot

and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE

OPERATION SYSTEM (ROS) (See Fig. 27) Be sure operator presence and reverse operation systems

are working properly. If your tractor does not function as described, repair the problem immediately.

* The engine should not start unless the brake pedal is

fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM * When the engine isrunning, any attempt by the operator

to leave the seat without first setting the parking brake should shut off the engine.

* When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the seat should shut off the engine.

* The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM * When the engine is running with the ignition switch in

the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

* When the engine is running with the ignition switch

in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROB "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

F_g. 27

BLADE CARE

Forbest results mower blades must be kept sharp. Replace

bent or damaged blades.

& CAUTNON: Use orflya replacement bladeap-

proved bythe manufacturer of your tractor. Using a blade not approved by the manu° facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 28)

o Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

o Remove blade bolt by turning counterclockwise. * Install new or resharpened blade with stamped "GRASS

SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

* Install and tighten blade bolt securely (45%5 Ft. Lbs./

62=75 Nm).

IMPORTANT: SPECIAL BLADE BOLT ISHEATTREATED.

BLADE

CENTER

BLADE _.._ BOLT / _

(SPECIAL}

_ i MANDREL

ASSEMBLY

STAR

Fig. 28

Your tractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

* Keep battery and terminals clean. * Keep battery bolts tight.

* Keep small vent holes open. * Recharge at 6=10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

* Remove terminal guard. * Disconnect BLACKbatterycablefirst then RED battery

cable and remove battery from tractor.

* Rinse the battery with plain water and dry. * Clean terminals and battery cable ends with wire brush

until bright.

* Coat terminals with grease or petroleum jelly. * Reinstall battery. (See "REPLACING BATTERY" in the

Service and Adjustments section of this manual.)

lVi NTENANCE

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or

steam to clean transmission.

Inspect cooling fan to be sure fan blades are intact and

clean.

o Inspect coolingfins for dirt, grass clippings and other ma-

terials. To prevent damage to seals, do not use compre- ssed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The beretsare not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

Only use high quality detergent oil rated with API service classification SG-SL. Select the oirs SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100 C -30 -10 1'0 20 30 4'0

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Fig. 29

Change the oil after every 50 hours of operation or at least once a year if the tractor isnot used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

LOWER DASH

COVER

TABS

Fig. 30

Remove oil fill cap/dipstick. Be careful not toallow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

o Unlock drain valve by pushing inward

and turning

counterclockwise. To open, pull out on the drain valve.

OIL DRAIN VALVE

CLOSED AND _ _,_._ ._

LOCKE

PoBmo,

,,o.._.

.uLLOW CAP/_',_. _>i;_j-"" .J "TUBE

Fig. 31

" After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

, Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

, Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECiFiCATiONS" section ofthis manual.

Use gauge on oil fill cap/dipstick for checking level. insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL:.' line on dipstick. Tighten cap onto the tube securely when finished.

TO CHANGE ENGINE OIL (See Fig. 29-31)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

Be sure tractor is on level surface. Oil will drain more freely when warm.

Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

Raise hood. Remove fastener from lower dash cover.

CAUTION: Remove lower dash cover carefully to ensure cover tabs are not broken.

Slide lower dash cover up to release cover tabs from tapered slots in lower dash and remove.

ENGINE OiL FILTER

Replace the engine oil filter every season or every other oil change ifthe tractor isused more than 100hours inone year.

NOTE: If needed, remove lower dash covers using steps from "Lower dash cover removal" section of this manual.

MAINTENANCE

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

The air screen is over the air intake blower located on top of engine. The air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and

stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are

kept clean at all times. Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty orplugged cooling fins, and/or cooling shrouds removed

will cause engine damage due to overheating.

inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (See Fig. 32)

The fuel filter should be replaced once each season. Iffuem filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

* With engine cool, remove filter andplug fuemlinesections. * Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

* Be sure there are no fuel line leaks and clamps are

properly positioned.

* Immediately wipe up any spilled gasoline.

CLEANING (See Fig. 33}

* Clean engine, battery, seat, finish, etc. of all foreign

matter.

* Clean debris from steering plate. Debris can restrict

clutch/brake pedal shaft movement, causing belt slip and loss of drive.

_ CAUTION: Avoid all pinch points and 1

STEER

PLATE __

STEERING SYSTEN, DASH, FENDER AND NOWER NOT SHOWN

* Keep finished surfaces and wheels free of all gasoline,

oil, etc.

* Protect painted surfaces with automotive type wax.

Except for the washout port (if equipped), we do not

recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and

transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your

tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

movable parts.

i,,'i,i" TOP SIDE_ _ _

i,)

Fig. 33

FUEL FILTER

Fig. 32

M NTENANCE

DECK WASHOUT PORT (See Fig. 34)

Your tractor's deck is equipped with a washout port as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to awater spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your house, garage, parked cars, etc.

Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push

the adapter onto the deck washout port at the left end

of the mower deck. Release the lock collar to lock the adapter on the nozzle.

/HOSE

NOZZLE ADAPTER _

WASHOUT

F_g.34

IMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the

Fast "_" position.

LMPORTANT: Recheck the area to ensure the area isclear.

Ensure no children are in the area while cleaning the deck.

7. Move the tractor's attachment clutch control to the "ENGAGED" position. Remain inthe operator's position

with the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch control to the "DISENGAGED" position. Turn the ignition key to the

STOP position to turn the tractor's engine off. Turn the

water off.

9. Pull back the lock collar of the nozzle adapter to discon- nect the adapter from the nozzle washout port.

10.Move the tractor to a dry area, preferably a concrete or paved area. Place the attachment clutch control in the "ENGAGED" position to remove excess water and to

help dry before putting the tractor away.

fitting could expose you or others to

WARNING: A broken or missing washout

thrown objects from contact withthe blade.

, Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iooknuts.

+ 47 hidden pages

Sears lgt2654 Operators Manual & Parts Lists

Specifications and Main Features

Frequently Asked Questions

User Manual