Sears F10 User Manual

BURNERS

MODEL F10

INSTALLATION

MANUAL

RIELLO 40

SERIES

OIL BURNERS

RETROFIT APPLICATIONS ONLY

NON-RETROFIT APPLICATIONS

If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with

the heating unit, as settings may differ from those shown in this manual.

F10-2000-02 2902554-1

TABLE OF CONTENTS

TECHNICAL DATA ........................................... 1

Dimensions ........................................... 1

Specifications ......................................... 1

OIL BURNER COMPONENTS IDENTIFICATION .................... 2

F10 Burner Components ................................. 2

Serial Number Identification .............................. 2

INITIAL SET-UP ............................................. 2

ASSEMBLY OF AIR TUBE TO BURNER CHASSIS ................... 3

MOUNTING THE BURNER TO BOILER OR FURNACE ............... 3

Method 1- Universal Mounting Flange ....................... 3

Method 2- Semi-flange Collar ............................. 5

Method 3- Pedestal Mount ............................... 5

ELECTRICAL CONNECTIONS .................................. 5

APPLICATION FIELD WIRING .................................. 6

NOZZLE PLACEMENT ........................................ 7

INSERTION/REMOVAL OF DRAWER ASSEMBLY ................... 7

ELECTRODE SETTING ....................................... 8

TURBULATOR SETTING ...................................... 8

OIL LINE CONNECTIONS ..................................... 8

Single Line (Gravity Feed System) ......................... 9

Two Line (Lift System) .................................. 10

PUMP PURGE .............................................. 11

Single Line (Gravity Feed System) ......................... 11

Two Line (Lift System) .................................. 11

SETTING THE AIR ADJUSTMENT PLATE ......................... 12

BURNER SET-UP CHART ..................................... 12

SPARE PARTS .............................................. 14

PRECAUTIONS - CANADA ..................................... 16

PRECAUTIONS - U.S.A ........................................ 17

PARTS LIST

Your Riello 40 F10 burner should include the following parts. Please check to make sure all parts are present before beginning the installation.

QTY. DESCRIPTION (parts bag)

Mounting flange bolts (short)

2- 4-

1- 1-

Semi-flange bolts (long) Nuts

Chrome nuts Oil pump connector (supply)

Oil pump connector (return) Female 1/4" NPT adapter

Male 3/8" NPT adapter

QTY. DESCRIPTION (carton)

1 - Burner chassis with cover 1 - Universal Mounting Flange

2 - Semi-flanges

1 - Mounting gasket 1 - Installation Manual

1 - By-pass plug 1 - 2.5 mm Allen key

(separate carton)

1 - Combustion head

* OEM burners shipped with combustion head mounted.

F10 -I

RIELLO 40 F10

TECHNICAL DATA

!_ B

DIMENSIONS

Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16

D6012

mm 262 305 204 100 127 265

El 10 inch long (254 mm) tubes also available.

SPECIFICATIONS

FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5kg/h

EFFECTIVE OUTPUT: 203,000 to 413,000BTU/h 59.5 to 121 kW

51,160 to 104,130 kcal/h

VOLTAGE (Single Phase): 120V 60Hz(+10% -15%)

ABSORBED ELECTRICAL POWER: 264 Watts

MOTOR (rated): 3250rpm Run Current 2.2 AMP CAPACITOR: 12.5Microfarads260V

PUMP PRESSURE: 130 to 200PSI PRIMARY CONTROL: RIELLO530SE/C

IGNITION TRANSFORMER: 8kV 16mA

MOUNTING FLANGE DIMENSIONS

MODEL F10 A B

I I

Inches 1 1/4 1/4 mm 32 6

7/16 2 3/16

11 56

FIO- 1

5 1/2"-

7 1/2" - 190 mm

8 15/32" - 215 mm

D6000

OIL BURNER COMPONENTS IDENTIFICATION

F10 BURNER COMPONENTS

RIELLO 40 SERIES

1. Lockout indicator lamp and Reset button

2. Primary control

3. Primary control sub-base

4. Pump pressure regulator adjustment screw

5. Motor

6. Capacitor

7. Air adjustment fixing screws

8. Air shutter

9. End cone

10. Turbulator adjustment screw

11. Air tube cover

12. Coil

13. Vacuum gauge connection port

14. Pressure gauge and bleeder port

15. Return fuel line port

16. Supply fuel line port

17. Adjustable collar

18. Mounting flange with gasket

SERIAL NUMBER IDENTIFICATION

The Riello 15 character serial number, example, 97 A 8511111 00025, is identified as

follows: 97 = last two digits of the year of manufacture; A = BI-week of manufacture;

8511111 = burner product code; 00025 = increment of 1 for each burner produced - spe- cific to product code - reset to zero each January 1st.

iYea r of Manufacture _ 97)_(A)( 851111)_ ( 00025 _ Sequence]

IBl-week of manufacture I burner product code I

INITIAL SET-UP

A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.

B) Remove burner cover by loosening the three screws securing it. Remove control box and air tube cover (see page 7).

C) Remove drawer assembly from air tube, insert nozzle and set turbulator adjustment for specific input required (see pages 7 & 8), then set aside.

D) Mount air tube to burner chassis (see page 3).

F10- 2

ASSEMBLY OF AIR TUBE

TO BURNER CHASSIS

The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific

installation.

A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons.

B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the

screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, instal the

required nozzle (see page 7) and set aside.

C) Remove the two BOLTS (3) from FRONT PLATE (4) of the BURNER CHASSIS. Align the two holes on the AIR TUBE HOLDING PLATE (5) with the two holes left

open on the BURNER CHASSIS FRONT PLATE when the BOLTS (3) were removed.

Replace the BOLTS and finger tighten only. Re-install DRAWER ASSEMBLY into AIR

TUBE. Tighten SCREW (2) securely (see page 7).

D) Tighten the two bolts (3) securely.

$7462

MOUNTING THE BURNER

TO THE BOILER OR FURNACE

There are three possible methods to mount the burner, depending on the individual application. These are:

1) Universal flange bolted to Boiler/Furnace unit.

2) Semi-flange collar bolted to Boiler/Furnace unit.

3) Universal flange mounted to optional Pedestal mount, where flange-mounting direct to appliance is not possible. Pedestal kit must be ordered separately.

METHOD 1 - UNIVERSAL MOUNTING FLANGE

A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using

two special CHROME NUTS (2) provided.

F10- 3

B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. Line up the holes in the UNIVERSAL

MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.

C) Secure the two semi-flanges of the

ADJUSTABLE COLLAR (9) to the AIR

TUBE using the two long BOLTS (6). Be sure that the ADJUSTABLE collar is

properly positioned so the outside edge of the END CONE will be at least 1/4 inch

(6.5 mm) back from the inside wall of the refractory of the combustion chamber (see dimension B at right). The measured

length (A), is to include MOUNTING GASKET and FLANGE, if used.

D) The burner may now be attached to the heating unit by inserting the AIR TUBE

through the BURNER ACCESS HOLE (8) and into the appliance, making sure the

BOLTS (1)line up with the two HOLES (5) in the ADJUSTABLE COLLAR. Secure the

$7461

DRY

BASE

BOILER

D6013

COMBUSTION

CHAMBER

E::Z:Z:Z:Z:_

j .............

D6014

burner in place using two NUTS (7).

A visual verification of the air tube insertion into the combustion chamber of the heating

unit is suggested. Dimension B should be at least 1/4" (see drawing).

NOTE: A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance mounting bolts using the mounting flange for

proper positioning. Lightly tap the flange with a hammer to form the holes.

F10- 4

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