Sears EZ3 917.256543 User Manual

MODEL NUMBER 917.256543 OWNER'SMANUAL

° Assembly

° Operation
° Customer Responsibilities
oService and Adjustments
oRepair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: t-800-659-5917

• ,, ,_,, ......

SAFETY RULES

_lb Safe Operation Practices for Ride-On Mowers ,_

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT lN SERIOUS INJURY OR DEATH,

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual
and on the machine before starting..

• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.

,, Clear the area of objects such as rocks, toys, wire, etc,

which couId be picked up and thrown by the blade..

• Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.,

• Never' carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging
chute_

• Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of
alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into
a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to Ioss-of-controt and

tipover accidents, which can resutt in severe injury or

death All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc
. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles..

° Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope

. Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.
These can change the stability of the machine°

° Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the
slope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

• Do not mow near drop-ofts, ditches, or embankment& The

mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause
sliding,

• Do not try to stabilize the machine by putting your foot on the
ground,.

• Do not use grass catcher' on steep slopes,

!11.CHILDREN

Tragic accidents can occur ifthe operator is not alert tothe

presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that

children will remain where you last saw them_

• Keepchitdrenoutofthe mowing areaandunderthewatchful

careofanotherresponsibleadult.

• Be alertandturnmachine offifchildrenenterthe area.

• Beforeandwhen backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriously
injuredorinterfere withsafemachineoperation_

• Never allowchildrento operatethe machine.

• Use extracare when approachingblind corners, shrubs,
trees,or otherobjectsthatmay obscurevision

IV. SERVICE

• Use extra care inhandling gasoline and other fuels. They are
flammable and vapors are explosive_

Use only an approved container
Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not

smoke.

Never refuel the machine indoors.
Never store the machine or fuel container inside where

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

• Never tamper with safety devices Check their proper

• Keep machine free of grass, leaves, or other debris build-up.

• Stop and inspect the equipment if you strike an object°

• Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subjectto wear, damage, and

• Mower blades are sharp and can cut Wrap the blade(s) or

• Check brake operation frequently. Adjust and service as

there is an open flame, such as a water heater.

and keep equipment in good condition

operation regularly.

Clean oil or fuel spillage. Attow machine to cool before

storing

Repair, if necessary, before restarting

deterioration, which could expose moving parts or allow

objects to be thrown. Frequentfy check components and
replace with manufacturer's recommended parts, when nec-

essary.

wear gloves, and use extra caution when servicing them

required.

Look for this symbol to point out important

safety precautions. It means

CAUTIONIt! BECOME ALERTltl YOUR
SAFETY IS INVOLVED.

u u mmmnmn

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

WARNING &

The engine exhaust from this product contains
chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-
tive harm.

2

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance°
Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized
Service CentedDepartment° We have competent, weIF
trained technicians and the proper tools to service or repair
this tractor°

Please read and retain this manual. The instructionswill
enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL
NUMBER 917,256543

SERIAL
NUMBER

DATE OF PURCHASE
THE MODELAND SERIAL NUMBERSWILL BEFOUNDi

ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIALNUMBE_R AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
ucto Contact your nearest Sears store for details.

CUSTOMER RESPONSiBiLiTiES

o Read and observe the safety rules.

- Follow a regular schedule in maintaining, caring for and
using your tractor°

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECDFICATmONS

HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR
OiL TYPE (API_SF/SG): SAE 10W30 (above 32°F)

OIL CAPACITY: W/FILTER: 40 PINTS

SPARK PLUG: CHAMPION RCt2YC

(GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: t4 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

BATFERY: AMP/HR: 30

BLADE BOLT TORQUE: 30-35 FT., LBS

WARNING; This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cow
ered Iand unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws

(if any) If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Otherstates may have similar laws Federal iaws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

SAE 5W-30 (below 32°F)

W/O FILTER: 3.5 PINTS

FORWARD:

1st 11
2nd 14

3rd 2 3
4th 3 5
5th &5
6th 5.7

REVERSE: 1.8

REAR: t0 PSi

5 AMPS HEADLIGHTS

MIN. CCA: 240
CASE SIZE: U1R

i

UIVlaTED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to

the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
,, Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

= Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
= Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according tothe instructions contained inthe owner's manual
o Riding equipment used for commercial or rental purposes.

LliVliTED 90 DAY WARRANTY ON BATTERY

Fer ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS
FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVECE CENTER, AFTER 30 DAYS FROM THE

DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR
NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY-) THIS WARRANTY APPLIES ONLY WHILE THIS
PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15"19

WARRANTY .................................................................. 3

TABLE OF CONTENTS .............................. ................... 4

ASSEMBLY ............................................................... 7"9

OPERATION .......................................................... 10-14

UNDEX

A

Accessories ............................................................5

Adjustments;

Brake .................................................... 22

Carburetor ...................................... 25

Mower:

Front_To=Back ........................ 21

Side-To-Side ..............................21

Throttle Control Cable ....................24

Air Filter, Engine ...............................................18

Air Screen, Engine ............................. 18

Assembly ..................................................7-9

B

Battery:

Charging ..............................................8

Cleaning .......................................... t7

Starting with Weak Battery ......... 23

Storage ......................................................26

Terminals ..............................................17

Belts:

Motion Drive

Removal/Replacement .............22

Mower' Blade Drive

RemovailReplacement .................22

Blade:

Sharpening ................................................16

Replacement .................................. 16

Brake Adjustment ................................ 22

C

Carburetor Adjustment ......................... 25

Controls, Tractor ..............................................11

Customer Responsibilities ................I5-19

Engine:

Air Filter o.........................................18

Air Screen, Engine ..........................18

Battery ......................................... 17

Cooling Fins, Engine .........................18

Engine Oil ................................. 17

Fuel Filter ................................... 1g

Spark Plugs ................................ 19

Tractor:

Blades ...........................................16

Lubrication Chart ...................... 15

Maintenance Schedule ................!5

Tire Care ..............................9,16,23

Cutting Height, Mower, ........................... 12

E

Electrical:

Interlocks and Relays ......................24

Schematic ...........................................29

Wiring Diagram ............................. 30

Engine:

Air Filter .................................................18

Air Screen ..................................................t 8

Cooling Fins, Engine ........................t8

Oil Change .........................................17

Oil Level ..........................................I3,17

Oi{ Type .............................................17

Preparation ................................... 13

Repair Parts ............................ 48-53

Starting .................._......................... 14

Storage ......................................................26

Filters:

Air ...................................................................18

Fuel ................................................... t g

Fuel:

Type ...........................................................13

Storage .............................................26

Fuse ........................................................ 24

Gauge Wheels .............................................9

Hood Removal/lnsiallation ........................24

Leveling Mower Deck .......................... 21

Lubrication Chart ..........................................15

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Side-to-Side ............ 21

Blade Sharpening ............................16

Blade Replacement .........................16

Cutting Height .............................. 12

Installation .................................... 20

Operation ........................................ 13

Removal ........................................ 20

Mowing Tips ......................................... 14

Muffler ................................................. 19

Spark Arrester .................................3,40

Mulcher Plate .......................................................9

Oil:

Cotd Weather Conditions ....... 13,17

Engine .......................................... 17

Storage .................................................26

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE ................. :.................. 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation ...............................................10-14

Operating Mower ................................................13

Options:

Accessories ............................................... 5

Spark Arrester ............................ 3,40

Parking Brake .............................................11-12

Parts Bag .........................................................6

Parts, Replacement/Repalr .................30-47

Product Specifications ........................................3

P

R

F

Repair Parts ....................................... 30-47

S

Safety Rules ..........................................................2

Seat ..............................................................8

Service and Adjustments ............... 20-25

Brake .............................................. 22

G

H

L

M

Carburetor ...................................... 25

Fuse .......................................................24

Hood Removal/tnstallation ........... 24

Motion Drive Belt

Remova!/Replacement ...............22

Mower Blade Drive Belt

Removal/Replacement .............22

Mower Adjustment:

Front-to-Back .................................. 21

Side4o-Side _............................ 21

Mower Installation ................................20

Mower Removal ........................... 20

Tire Care ....................................9,16,23

Slope Guide Sheet .......................................55

Spark Plugs ........................................... 19

Specifications ..................................................3

Starting the Engine ...............................13-14

Steedng Wheel .............................................7,23

Stopping the Tractor, .......................... 12

Storage .................................................... 26

1'

Throttle Control Cable Adjustment ..... 24

Tires .........................................................9,16,23

O

Trouble Shooting Chart .......................27-28

Transaxle Repair Parts ......................46-47

W

Warranty ............................,.......................................3

Wiring Diagram .................................... 30

Wiring Schematic ......................................29

4

AOOE$$OR! AND ATTACH ENTS

i1,, ii1,,11 , i,, i i

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you, This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching

AERATOR promotes deep root growth for a healthy lawn, Ta-
pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a
healthier, heater looking lawn Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage..
CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots.. 36-inch swath. 24

hardened steel coring tips. 150 Ib capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain,

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped.

MULCH RAKFJDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup_ Twenty spring fine

teeth. Usefulto prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL_AOTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor,.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without

changing blades_ For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this

manual.
RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter watePtight drum holds upto 390 Ibs,of weight. Rounded
edges prevent harm to turf Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wk!,
blade clears 42-1nch path when angled left or right, Raises, Iower,s
with side lever_ Adjustable skids; replaceable, reversibiescraper
bar. (Use with tirechains and wheel weights and/or rear drawbar

weighL)
SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow.. Mounts easily with simple pin
arrangement.. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow I0 to 50 feet Liftcontrolled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, Includes booms for

automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers
SPREADERISEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful for granuEar de-
icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in

liftand depth control system and does NOT require asleeve hitch
Fits any lawn, yard or garden tractor Sirnply hook up to the tractor

drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling ,.without tools.

TIRE CHAINS are heavy duty; close{y spaced extra-large cross

links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun
protector in summer Optional accessories include: tinted!

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach

places, VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications_

Uses (1) 55 Ib weight
WHEEL WEIGHTS for rear wheets provide needed traction for

snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

u..................

Parts Bag contents shown full size

(li Hex Bolt

3/8-16 x 1

©

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

___ (1) Shoulder Bolt

5/16-18

©

(1) Lockwasher 3/8

(1) Locknut 5116-18

(1) Lock Washer 1/2

Seat

Steering

Wheel

Steering

Boot

Video

Cassette

Manual

.......... ,,,,,,,,,,,,,, ........... ,,,,,

Parts bag contents not shown full size

Mulcher

Plate

Parts Bag

©

(1) Washer

17/32 x 1-3/16 x 12 Gauge

©

_ws #10 x 518 (2) Lock Washers #10

_(2)Washers

_::_2!HexBo!ts114-20×3/4 _'_

.,/_'_ 1/4-20

(2) Washers -_ _"_

9/32 x 5/8 x 16 Gauge Lock Washers 1/4

(2) Weld Nuts #10 _i 1

3/16 x 3/4 x 16 Gauge

(2) Hex Nuts _"--'j/

(2) Washers 3/8x 7/8 x 14 Gauge

(2) Shoulder

Bolts (2) Gauge

_ (2) Center-

Steering Wheel _ lock Nuts

Adapter

_ok

Assembtys

Slope Sheet

................. i ...... ,...................

Wheels

Extension
Shaft

I teering

Steering

Wheel

insert

(2) Keys

6

,, ,, ,,,,,,,,,,ul,_ i,i ,,,,, i lit, ..... , , i .... i-,

ASSE LY

..... ' , 1,1,, ii ................... ÁÁÁ,,

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes°
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely_ Use
the correct tools as necessary to insure proper tightness°

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier_ Standard
wrench sizes are listed.

(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel)°

(1) 3/4" Socket w/drive rachet
Phillips Screwdriver

Tire pressure gauge
Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

= Remove all accessible loose parts and parts cartons

from carton (See page 6)_

• Cut, from top to bottom, along lines on al! four corners
of carton, and lay panels fiat°

o Check for any additional loose parts or cartons and

remove°

BEFORE ROLLING TRACTOR OFF SKID

I_ / WHEEL INSERT

_...- 3'8 LOCK WASHER

STEERING
BOOT

ADAPTER

STEERING

_ 3t8 HEX BOLT

EXTENSION
SHAFT

5/!6 HEX BOLT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
° Slide extension shaft onto lower steering shaft Align

mounting holes in extension and lower shafts and
instail 5/16 hex bolt and Iocknuto Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.

o Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL
, Position front wheels of the tractor so they are pointing

straight forward

o Slide steering wheel adapter onto steering shaft exten-

sion,

o Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer, 3/8 Iock washer, 3/8 hex
bolt and tighten securely.

° Snap steering wheel insert into center of steering

wheel.

o Remove protective pfastic from tractor hood and grill
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-

trols)

, Press lift lever ptunger and raise attachment lift lever to

its highest position.

o Release parking brake by depressing clutch/brake

pedal°

• Place gearshift lever in neutral (N) position.
° Roil tractor backwards off skid.

o Remove banding hoiding discharge guard up against

tractor.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-
nals. Before connecting battery, re-

move metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

,, Remove cardboard packing from seat pan and lift seat

pan to raised position.

- Open battery box door.
o Remove terminal protective caps and discard

o If this battery is put into service alter month and year

indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

o First connect RED battery cabte to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as
shown° Tighten secure}y,

° Connect BLACK grounding cable to negative (_)termF

hal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.

o Close battery box door.

7

Openbatteryboxdoorfor:

• Inspectionfor secureconnections(totightenhard-
ware).

o Inspectionforcorrosion.
o Testingbattery.

o Jumping(ifrequired).

o Periodiccharging.

DISCARD
TERMINAL

PROTECTIVE

CAPS

LOCK
WASHER

HUT

HEX

I

FLAT
WASHER

SEAT

SEATPAN

SHOULDER _
BOLT

ADJUSTMENT LARGE FLAT WASHER

BOLT

FIG, 4

HE](
BOLT

POSITIVE

(RED) CABLE

NEGATIVE

(BLACK)CABLE

FIG, 2

SEAT

PAN

BATTERY
BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

= Remove cardboard packing on seat pan°
o Place seat on seat pan and assemble shoulder boil
o Assemble adjustment bolt, lockwasher and flat washer

loosely. Do not tighten.

Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seal

° Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way

down..

= Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment bolt securely°

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes, Correct tire pressure is important for
best cutting performance.

. Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveledo See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manua!°

CHECK FOR PROPER POSiTiON OF ALL

BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted_ See '%0 ADJUST

BRAKE" in the Service and Adjustments section of this
manual

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels withtractor on a fiat level surface,,
o Adjust mower' to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual),

= With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the
ground° Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 locknut and

tighten securely.

o Repeat for opposite side installing gauge wheel in

same adjustment hole,

.......... i .......... ,,, ,......... _,,,_ .... illl, i, ,,ll,,

...............i............................

LOCKNUT

3/8" WASHER

GAUGE WHEEL

_/SHOULDERBOLT

FIG. 5

INSTALL IVlULCHER PLATE
(See Figs. 6 & 7)

o Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

- Tighten hardware securely.
o Raise and hold deflector shield in upright position.

= Place front of mulcher plate over front of mower deck

opening and slide into place, as shown,

o Hook front latch into hole on front of mower deck°
° Hook rear latch into hole on back of mower deck..

CAUTION: Do not remove discharge
guard from mower, Raise and hold

guard when attaching mulcher plate
and allow it to rest on plate while in

operation.

HOOK POINTS DOWN

WELDNUTFROMTH_O_---_

LOCK ___

WELD WASHER \ - _J/_

NUT _ SCREW _

LATCH

LATCH
HOOK

WELD

NUT

WASHER

MULCHER
PLATE

LOCK
WASHER

WASHER

FIGo6

LY

I TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory°

NOTE: It is not necessary to change blades.. The mulcher
blades are designed for discharging and bagging also.

DEFLECTOR

FIG. 7

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructionshave been completed°
_" No remaining loose parts in carton.

,/ Battery isproperly prepared and charged.. (Minimum

1 hour at 6 amps).

,./ Seat is adjusted comfortably and tightened securelyo

Z" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

J Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results° (Tires must be

properly inflated for leveling).

,/ Check mower and drive betts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring_ See that all connections are still secure

and wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

,/ Engine oil is at proper level..

,z Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function° Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

9

LATCH

HOOKS

...................... ii ...ll .i..uu...., ...i. ii.... u

OPERATION

...... i,u,, i , i , li, H

These symbols may appear on your tractor' or inliterature supplied with the product° Learn and understand their meaning_

÷

BATTERY

ENGINE ON

FUEL

CAUTION OR REVERSE

WARNING

ENGINE OFF OILPRESSURE

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

' ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

!0

OPERATION

ii, ,i ,,,i, i,, "IIII''M"= '"111"'"111

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractor to familiarize yourself with the locations of various controls and adjustments_ Save

.,this manual for future reference_

CLUTCH/

BRAKE
PEDAL

HEIGHT
ADJUSTMENT
KNOB

THROTTLE]CHOKE

CONTROL

AMMETER SWITCH POSITION

IGNITION SWITCH

LIGHT

LIFT LEVER
PLUNGER

ATTACHMENT

LIFT LEVER

ATTACHMENT
CLUTCH LEVER

PARKING BRAKE

Our tractors conform to the safety standards of the American National Standards Instituter

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used to control engine

speed.
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine_
PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEAR SHIFT
LEVER

FIG. 8

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor_
LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the

engine°
HEIGHT ADJUSTMENT KNOB; Used to adjust the mower

cutting height.
AMMETER: Indicates battery charging (+) or discharging

(-)o

11

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. A!ways wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.

HOW' TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the

operator' to leave the seat without first setting the parking
brake will shut off the engine.

. Depress clutch/broke pedal intofull "BRAKE" position

and hold.

o Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedalshould

remain in "BRAKE" position= Make sure parking brake

wilt hold tractor secure_

ATTACHMENT CLUTCH LEVER

THRCTrLFJCHOKE

CONTROL

"BRAKE" GEARSHIFT

POSITION

CLUTCHIBRAKE HEIGHT ADJUSTMENT
PEDAL "DRIVE" KNOB

POSITION

STOPPING (See Fig. 9)

MOWER BLADES -

o Move attachment clutch lever to "DISENGAGED" po-

sition..
GROUND DRIVE -
= Depress clutch/brake pedal into full "BRAKE" position.,
° Move gearshift lever to neutral (N) position..

ENGINE -

o Move throttle control to slow (_) positionu

NOTE: FaiIure to move throttle control to slow (_)
position and allowing engine to idle before stopping may

cause engine to "bacldire"o
o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent
unauthorized use,

o Never use choke to stop engine=

"ENGAGED" POSITION

"DISENGAGED"

PARKING DRAKE
"ENGAGED"

"DISENGAGED"

POSITION

FIG. 9

NOTE: Under certain conditions When tractor is standing
idle with the engine running,hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas°

CAUTION: Always stop tractor com-
pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.
= Operating engine at tess than full throttle reduces the

battery charging rate.

= Full throttle offers the best bagging and mower perfor-

mance_

TO MOVE FORWARD AND BACKWARD

(See Fig, 9)

The direction and speed of movement is conbotled by the
gearshift lever°

o Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

o Move gearshift lever to desired position.,
o Slowly release clutch/brake pedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE

TO ADJUST MOWER CUTTING HEqGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction,

o Turn knob clockwise ((-_4) to raise cutting height.

,, Turn knob counterclockwise (lf"_) to lower cutting

height.,

The cutting height range is approximately 1-1/2" to4% The

heights are measured from the ground to the blade tip with

the engine not running° These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowe&

o The average lawn should be cut to approximately2-1/2

inches during the cool season and to over 3 inches
during hot months° For heaIthier and better looking

lawns, mow often and after moderate growth°

= For best cutting performance, grass ow, 6 inches in

height should be mowed twice. Make the first cut
relatively high; the second to desired height.

, ,i ii. ,i,,,,11,,,,,,,,11-,111,1 .... i.-m .............

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens-
ing switch, Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged
will shut off the engine.

o Select desired height of cut
o Lower mower with attachment lift control,

° Start mower blades by engaging attachment clutch

control°

° TO STOP MOWER BLADES - disengage attachment

clutch control.

i,, ii ,,i,,

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-
charge guard in place.

o To restart movement, slowly release parking brake and

clutch/brake pedal°

o Make all turns slowly.

TO TRANSPORT

= Raise attachment lift to highest position with attach-

ment lift control.

° When pushing or towing yourtractor, be sure gearshift

lever is in neutral (N) position

. Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be sure hood is closed and
secured to tractor, Use an appropriate means oftying hood

to tractor (rope, cord, etc.)o

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)

• The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil,

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick intothe tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level,, If necessary, add oil until "FULL"
mark on dipstick is reached, Do not overfill,

. For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual

FIG. 10

TO OPERATE ON HILLS

ii ii ,,,,,,,ll ,,i,,i,ii ,i

I CAUTION: Do not drive up or down i

. Choose the slowest speed before starting up or down

hills.

. Avoid stopping or changing speed on hills
. If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake
_edal quickly to brake position and engage parking

- Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart

movement

hills with slopes greater than 15° and I
do not drive across any slope. I

L

rake.

ADD GASOLINE

o Fill fuel tank,. Use fresh: clean, regular unleaded

gasoline with a minimum of 87 octane° (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTINGo

WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of
acids during storage Acidic gas can damage the fuel
system of an engine while in storage To avoid engine

problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

CAUTION: Fill to bottom of gas tank

filter neck. Do not overfill. Wipeoffany

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

13

..... i , , i ......... i, ,, iii......... i,,,U-,lllll ........ i,,11,,,1111,, L ,i

OPERATION

i ...... ii ........................................... i, i ,11, i ............................. i,,

TO START ENGIN _=(See Fig. 9)

When starting engine for the first time or if engine has run f
out of fuel, it will take extra cranking time to move fuel from r
the tank to the engine,

o Depress clutch/brake pedal and set parking brake.

o Place gearshift lever in neutral (N) position_
o Move attachment clutch to "DISENGAGED" position.

o Move throttle control lever to choke (N) positionfor

ccldengine start. Forwarmenginestart, movethrottte
control to fast (,_) position.,

= Insertkey intoignitionand turn keyclocfw_iseto"START"

position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen

seconds per minute.. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.

o When engine starts, move throttle control to desired

position°

o Allow engine to warm up for' a few minutes before

engaging drive or' attachments_

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TUPS

• Tire chains cannot be used when the mower housing
is attached to tractor.

o Mower-should be properly leveled for best mowing

performance. See"TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.

= The left hand side of mower' should be used for trim-

ming.

. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result ina more even distribution of

clippings and more uniform cutting..

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc,. After one or two rounds, mow

in the opposite direction making left hand turns until
finished (See Fig_ 11 )o

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the

desired height.

o Do not mow grass when it is Wetr. Wet grass will plug

mower and leave undesirable clumps° Allow grass t,._

dry before rnowing_

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of
the attachment being used°

IVIULCHJNG iVtOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed_ Also, the mulched grass will
biodegrade quickly to provide nutrients for' the lawn.
Always mulch with your highest engine (blade) speed
as this wilt provide the best recutting action ot the

biades.

. Avoid cutting your lawn when it isweL Wet grass tends

to form clumps and interferes with the mulching action°
The best time to mow your Dawnis the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

- For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass

blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path,

o Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the
next week. This will help prevent matting and graining

of the lawn.

FIG, 11

MAX 1/3

FIG. t2

"l4.

CUSTOMER RESPONSiBiLiTiES

, i,=,,,,,,n,i, ,,,

AS YOU COMPLETE

REGULARSERWOE :YSERWCE DATES

CheckBrakeOperation _

Check Tire Pressure

_" CheckforLoose Fasteners

R Sharpen/ReplaceMowerBlades

Lubdcai;onChart .........

V ..............

T Check Bat!erY,,Leve!/Recharge

0 CleanBatteryandTerminals

R CheckTransaxleCooling

Adjust Blade Beft(s) Tension
Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

ChangeEngineOil

e,'

e,', e,'

v',
v'

v',

e,"

v' v' ......

e,'

e,'

E clean Air Filter ......................

N CleanAir Screen ,,,

G InspectMuffler/SparkArrester

ReplaceOil Filter(If equipped)

CleanEngineCoolingFins

ReplaceSparkPlug
ReplaceAir FilterPaperCartridge

Replace Fuel Filter

1 - Change more otten when operating under a heavy load or in high ambient tempm-atures

2,- Service more often when operating fn dirty or dusty conditions

3 - If equipped with oil fiiter, change oil every 50 hours
4 - Replace blades more olten when mowing }n sandy sell

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

" Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure

proper air4uel mixture and help your engine run better
and last Ionger_

e",

V' e"

v'

5 - If equipped with adjustable system
6 - Not _'equiredif equipped with maintenance-flee battery

7 - Tighten front axle pivot bolt to 35 ft -Ibe maximum

Do not overttghten

LUBRICATION CHART

(_) ZERK(_)

(_) ".FRONT WHEEL(_)

BEARING ZERK BEARING ZERK

(_) ATTACHMENT _

CLUTCH

PIVOT(S)

BEFORE EACH USE

• Check engine oil level

o Check brake operation°
o Check tire pressure.,

o Check for loose fasteners,

PIVOTS

(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, Pew-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOM RESPONSIBIL ES

TRACTOR

Always observe safety rules when performing any mainte-
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.

(See 'q'O ADJUST BRAKE" in the Service and Adjust-
ments section of this manual)_

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manual)°

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber°

,, Avoid stumps, stones, deep ruts, sharp objects and

other' hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp° Re-
place bent or damaged blade&

BLADE REMOVAL (See Fig. 13)

= Raise mower to highest position to allow access to

bladeso

o Remove hex bolt, Iockwasher and flat washer securing

blade°

o install new or resharpened blade with trailing edge up

towards deck as shown°

o Reassemble hex bolt, lock washer and flat washer in

exact order' as shown°

o Tighten bolt securely (30-35 Ft. Lbs. torque)°
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.

BLADE

I TRAILING EDGE

FLA

LOCI{ WASHER .,,_
HEX BOLT

(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.
= The blade can be sharpened with a file or on a grinding

wheel° Do not attempt to sharpen while on the mower..

= To check blade bafance, you will need a 5/8" diameter

steel bolt, pin, or a cone batancer, (When using a cone
batancer, follow the instructions supplied with bat-
ancer).

o Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced°

NOTE: Do not use a nail for balancing blade.. The lobes of
the center hole may appear to be centered, but are not.

CENTER HOLE / /

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi-
cient for normal use,, However, periodic charging of the

battery with an automotive charger will extend its _ife.
o Keep battery and terminals clean.

= Keep battery botts tight°

• Keep small vent holes open.
o Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power..
° Open battery box door.

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.
° Rinse the battery with plain water and dry.,
o Clean terminals and battery cable ends with wire brush

until bright.
o Coat terminals with grease or petroleum jelly°
. Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

!6

..... i

CUSTOMER RESPON$ BmLmTUE$

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear_

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SForSGo Select the oil's SAE viscosity grade

according to your expected operating temperature_

SAE VISCOSITY GRADES

I L

°F -20 ° 0" 30 ° 32" 40 _ 60 ° 80 _ 100"

°c -3oo -_0_.......-_o_ o° 1oo 20° soo 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE .........

FIG, 15

TO CHANGE ENGINE OIL (See Figs., !5 and 16)
Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG

• Be sure tractor is on level surface,

- Oil will drain more freely when warm.
o Catch oil in a suitable container.

° Remove oil fill cap/dipstick_ Be careful not to altow dirt

to enter the engine when changing oil,

o Remove drain plug,,
o After oi! has drained completely, replace oil drain plug

and tighten securely_

• Refill engine with oil through oil fill dipstick tube. Pour
siowly. Do not overfill, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

• Use gauge on oil fi!l cap/dipstick for checking level.
Insert dipstick into the tube and rest the oilfill cap on the

tube. Do not thread the cap onto the tube when taking
reading° Keep oil at"FULL" line on dipstick Tighten
cap onto the tube securety when finished,

AIR CLEANER
COVER , WING NUT

NOTE: AIthough multi-viscosity oils (5W30, 10W30 etco)
improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil

Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

FOAM
PRE-CLEANER

AIR
SCREEN

PAPER CARTRIDGE

AIR CLEANER
BASE

FILL

CAP/DIPSTICK

OIL DRAIN
PLUG

17

FIG. 16

...... ...................................................... = , = ................. =,,,=,=........................ _

CUSTOMER RESPONSiBILITiES

CLEAN AiR SCREEN (See Fig. 16)
Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum

fibers°

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season_ Service paper cartridge every 100

hours of operation or every season, whichever' occurs firsL
Service air cleaner more often under dusty conditions.
o Remove knob and cover'.

o Remove wing nut and air cleaner from base..

TO SERVICE PRE-CLEANER
o Slide foam pre-cleaner off cartridge.
o Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth.
o Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE
o Gently tap the flat side of the paper cartridge to dis-

lodge dirt.. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge.
Replace a dirty, bent, or damaged cartridge°

o Reinstall the pre-cieaner (cleaned and oited) over the

paper cartridge=

o Reassemble air cleaner, wing nut, cover and tighten

knob securely_

CLEAN AIR INTAKF.JCOOLiNG AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are

kept clean at al! times°
Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower' housing and
other cooling shroud& Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are

reinstaile&
NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating_

MUFFLER

Inspect and replace corroded muffler and spark attester (if
equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

!8

ENGINE OIL FILTER (See Fig, 17)

Replace the engine oil _ter every season or every other oil

change ifthe tractor is used more than !00 hours in one
year,.

o Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

o Remove oil filter and wipe off filter adapter,1

= Apply a thin coating of new engine oil to the rubber

gasket on replacement oil fiiter..

° Install replacement oil filter on filter adapter. Turn oil

filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional t/2 turn.

= Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" inthis section of this manual), For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

° Start the engine and check for oil leaks_ Correct any

leaks before placfng engine into full operation..

I

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season.. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

= With engine cool, remove filter and plug fuel line

sections..

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor°

° Be sure there are no fuel line leaks and clamps are

properly positioned_

° tmmediatelywipe up any spilled gasoline.

CLAMP

FUEL
FILTER

FIG. 18

CLEANING

OIL FILTER

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etco

= Protect painted surfaces with automotive type wax°
We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine

can resutt in a shortened engine life_

FIG, 17

'19

..... i, ,........ iii .............. i

SERVHCEAN ADJUSTMENTS

i, ii1,,,,,,,i,1,,, ,,,11,1 ii i,i1,,,,i,,,,i,i, , i,r

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

o Depress clutch/brake pedal fully and set parking brake.
o Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position,
o Turn ignition key "OFF" and remove key°
o Make sure the blades and all moving parts have completely stopped.

o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

.....i1,11111 i, i, ,,i,, .............

TO REMOVE MOWER (See Fig. 19)

Mower willbe easier to remove from the rightside of tractor.
o Piace attachment clutch in "DISENGAGED" position_

= Move attachment liftlever forward to lower mower to its

lowest position_

° Roll belt off engine pulley.
o Disconnect clutch rod from clutch lever by removing

reta!ner spring.,

= Disconnect anti-sway bar from chassis bracket by

removing retainer spnngo

= Disconnect suspension arms from rear deck brackets

by removing retainer springs,,

° Disconnect front links from deck by removing retainer'

springs.

. Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: tFAN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,
REMOVE THE FRONT LINKS.

TO iNSTALL iVIOWER (See Fig. 19)

= Raise attachment lift lever to its highest position.
° Slide mower under tractor with discharge guard to right

side of tractor.

,, Lower lift lever' to its lowest position=
. Install mower in reverse order of removal instructions.

CLUTCH

SUSPENSION

RETAINER

;PRING

qTI-SWAY BAR

RETAINER
SPRINGS
(BOTH SIDES)

FIG. 19

SERVICE AN ADJUSTMENTS

, i,,i,,11,i,1,1,1 .......... _,,i,, ,,

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or
driveway° Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

o Raise mower to its highest position..

• At the midpoint of both sides of mower, measure height
from bottom edge of mower to groundo Distance"A" on

both sides of mower should be the same or within 1/4"
of each other.

o If adjustment is necessary, make adjustment on one

side of mower onlyo

o To raise one side of mower, tighten lift link adjustment

nut on that side..

o To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower
height about 1/8"..

o Recheck measurements after adjusting,

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs° 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. fF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE,

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately I/4" to
3/4" lower than the rear when the mower is in its highest
position,

Check adjustment on right side of tractor.. Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown

• Before making any necessary adjustments, check that
both front links are equal in length.. Both linksshould be
approximately t0-3/8"o

o If links are not equal in length, adjust one link to same

length as other link.

- To lower front of mower loosen nut "E" on both front
links an equal number of turns,

° When distanc& "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both frc;_t
links,

o To raise front of mower, loosen nut"F" from trunnion on

both front links° Tighten nut "E" on both front links an
equal number of turns°

o When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links..

- Recheck side-to_side adjustment..

GROUND LINE A

FIG. 20

SUSPENSION

ARM

LIFT LINK
ADJUSTMENT NUT

FIG. 21

_3;_ % I MANDREL

FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

NUT "F"

FRONT LINKS TRUNNION

21 FIG. 23

SERVUOEAN ADJUSTMENTS

L ' i ........ i

TO REPLACE MOWER BLADE DRIVE BELT
(See Fig, 24)

The mower blade drive belt may be replaced withouttools,
Park the tractor on level surface, Engage parking brake°

BELT REMOVAL -
o Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual),

= Work belt off both mandrel pulleys and idler pulleys.
o Pul! belt away from mower,
BELT INSTALLATION -
o install new belt in reverse order of removal,

= Make sure bett is in all pulley grooves and insideall belt

guides,,

o Install mower in reverse order of removal instructions.

MANDREL IDLER
PULLEY PULLEYS

MANDREL
PULLEY

FIG. 24

WITH PARKING BRAKE "ENGAGED"

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface, Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footresL
o Remove mower (See "TO REMOVE MOWER" in this

section of this manuaL)

o Remove upper belt keepeL
= Remove belt from stationary idler and clutching idler,

= Pull be_t slack toward re,_r of tractor, Remove belt

upwards from transaxle pulley by deflecting belt keep-
ers,

. Pull belt toward front of tractor and remove downwards

from around engine pu_[eyo

= install new belt by reversing above procedure,

IMPORTANT: MAKE SURE UPPER BELT KEEPER iS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig. 25)

Your tractor' is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

tf tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,

o Depress clutch/brake pedal and engage parking brake,
,, Measule distance between brake operating arm and

nut "A" on brake rod°

o If distance is other than 1-1/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A",

o Road test tractor for proper stopping distance as stated

above., Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest g_ar, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

ENGINE"-'._

PULLEY

CLUTCHING

IDLER

STATIONARY
IDLER

PULLEY

_Tu LOCATOR

ABS

FIG. 26

TRANSAXLE SHIFTER LINKAGE AND AD-

JUSTMENT (See Figs. 27 and 28)

The transaxle should be in neutral when the gear shift Iever
is inthe neutraf (N) (lock gate) position. The adjustment is

preset at the factory; however, if adjustment is needed,
proceed as follows:

° Make sure transax}e is in neutrat (N),.
° Loosen two Iocknuts on tie rod°

• Turn center rod until gearshift lever falls into neutral
lock g_te on fender console.

,, Tighten Iocknuts securely.

GEARSHIFTLEVER

NEUTRAL

LOCK GATE

FIG. 27

_._......_4_00 KNLIT S

.....__c.oo

i .... i ,i

TO REMOVE WHEEL FOR REPAIRS
(See Fig. 29)

o Block up axle securely.

o Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheef contains a square key - Do

not lose)o
o Repair tire and reassemble..
° On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key_
. Replace washers and snap retaining ring securely in

axle groove.

= Replace axle cover°

WASHERS

RETAINING
RING

I

AXLE COVER

SQUARE KEY
(REAR WHEEL ONLY}

FIG, 29

TO START ENGINE WEH A WEAK BATTERY

(See Fig. 30)

T,,ooo------4 )

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (leftto right)

when wheels are positioned straight forward, remove steer s

ingwheel and reassemble per instructions inthe Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor_ If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized
service center/department_

If your battery is too weak to start the engine, it should be
recharged° If "jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WtTHA
12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -
, Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis_

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

= Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

, BLACK cable first from chassis and then from the fully

charged battery°

= RED cable last from both batteries°

23

AND ADJUSTMENTS

POSITIVE TERMINAL NEGATIVE TERMINAL

CABLES

CHARGED
BATTERY

POSITIVE NEGATIVE
TERMINAL TERMINAL

FIG. 30

TO REPLACE HEADLIGHT BULB

o Raise hood..
o Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.

o Close hood..

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The

fuse holder is located behind the dash..

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.
o Stand infront of tractoro Grasp hood at sides, tilt toward

engine and lift off of tractor.

o To replace, reverse above procedures..

HOOD

HEADLIGHT

_IRE

CONNECTOR

FIG. 31

mNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, o_ prevent it from starting.
° Check wiring.. See electrical wiring diagram in the

Repair Parts section of this manual

24

SERVnCE AN ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)

The throttle control has been preset at the factory and
adjustment should not be necessary° Check adjustmentas

described below before loosening cable_ If adjustment is
necessary, proceed as follows:

,, With engine not running, move throttle control lever

from slow [_) to choke (t'-.!)position. Slowly move

lever from choke (N) to fast (,_,) position.

- Check to see if hole in throttle lever and hole in speed
control bracket are aligned.

o If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both holes.,

• Pull throttle cable up to remove slack and tighten cable
clamp screw. Remove alignment pencil or drilt bit..

TO ADJUST CARBURETOR (See Fig, 33)

The carburetor has been preset at the factory and adjust-
ment should not be necessary. However, minor adjust-
merit may be required to compensate for differences in fuel,

temperature, altitude or toad. if the carburetor does need
adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (counter-
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture..

IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS tN CARBURETOR MAY RESULT IF NEEDLE iS
TURNED IN TOO TIGHT..

NOTE: The carburetor on this engine is low emission_ it is

equipped with an idle fuel adjusting needle with a ]imiter
cap, which allows some adjustment within the Iimits allowed

by the cap. Do not attempt to remove the timiter cap. The
timitercap cannot be removed without breaking the adjusting
needle.

- Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above).

- Start engine and allowto warm for five minutes. Make
adjustments withengine running and shift!motion control
lever in neutral (N) position.

° idle speed setting - With throttle control lever in slow

(,_) position, engine should idle at 1750 RPM. If
engine idles too slow or fast, turr_idle speed adjusting

screw in or out until correct idle is attained_

o Idle fuei needle settincl - With throttle control lever in

slow (,_) position, turn idle fuel adjustment needle in

(clockwise) untif engine begins to die and then turn out
(counterclocI_vise) until engine runs rough. Turn needle

to a point midway between those two positions.

= Recheck idle speed. Readjust ifnecessary.

ACCELERATION TEST -

- Move throttle control lever from slow (-_) to fast (,_)
position, If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn. Re-
peat test and continue to adjust, if necessary, until

engine accelerates smoothly..

Nigh speed stop is factory adjusted° Do not adjust -
damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.. IF YOU THINK THE ENGINE-GOVERNED
HtGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.

CABLE

CLAMP

SCREW,

SPEED

BRACKET

THROTTLE

LEVER

FIG, 32

IDLE SPEED
ADJUSTING

IDLE FUEL /

iADJUSTING

!NEEDLE

FIG. 33

25

,,vJL....... u,,,,,u,,,,,,,,u .... i,Ul, ,i ..... i,

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor wil! not be used for 30 days or'

more_

CAUTION: Never store the tractor with
gasoline in the tank inside a building

where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter' storage_ When
mower is to be stored for a period of time, ciean it thor-
oughly, remove all dirt, grease, leaves, etc, Store in a

clean, dry area,,
o Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual)°

= Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments
section of this manual),

° Lubricate as shown in the Customer Responsibilities

section of this manual

o Be sure that all nuts, bolts and screws are securety

fastened Inspect moving parts for damage, breakage
and wear,, Replace if necessary°

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting,

BATTERY

. Fully charge the battery for storage°
° After a period of time in storage, battery may require

recharging°

. To help prevent corrosion and power leakage during

long periods of storage, battery cables should be
disconnected and battery cleaned tho roughly (see'q'O

CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery
terminals.

o Be sure battery drain tube is securely attached.
o If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

o Drain the fuel tank.

= Start the engine and let it run until the fuel lines and

carburetor are empty..

o Never use engine or carburetor' cleaner products in the

fuel tank or permanent damage may occur..

o Use fresh fuel next season..

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stop

age. Add stabilizer to gasoline in fuel tank or' storage
container° Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor'. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

° Remove spark plug(s)_

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

o Turn ignition key to"START" position for a few seconds

to distribute oil.

- Replace with new spark plug(s).

OTHER

. Do not store gasoline from one season to another°
o Replace your gasoline can if your can starts to rust°

Rust and/or dirt in your gasoline will cause problems°

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt°

o Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plas_, '.. Plastic
cannot breathe which allows condensation to f "rm and

wilt cause your tractor to rusL

IMPORTANT: NEVER COVER TRACTOR WHILE EN_INE

AND EXHAUST AREAS ARE STILL WARM

PROBLEM

TROUBLESHOOTBNG POINTS

,11 I .... ii,l,,l ..... i1,,,,i. , _ .............................................. i

CAUSE

CORRECTION

Wig not start

= nn, m,n,,,=

Engine will not turn over

1 Out of fuel.
2 Engine not "CHOKED" properfy.
3 Engine floode&
4 Bad sparkplug
5 Dirty air filter.

6. Dirty fuel filter
7 Water in fuel.

8 Loose or damaged wiring

9.. Carburetor out of adjustment..

10 Engine valves out of adjustment

1 Dirty air filter.
2 Bad spark plug

3. Weak or dead battery

4. Dirty fuel filter
5 Stale or dirty fuel

6 Loose or damaged wiring.
7 Carburetor out of adjustment

8 Engine vaives out of adjustment

I.. Clutch/brake pedal not depressed
2 Attachment clutch is engaged
3 Weak or dead battery

4 Blown fuse

5. Corroded battery terminals

6. Loose or damaged wiring

7. Faulty ignition switch..
8 Faulty solenoid or starter
9 Faulty operator presence switch(es).

1.. Fill fuel tank

2. See "-rO START ENGINE" in Operation section
3 Wait several minutes before attempting to start
4 Replace spark plug.

5. Clean/replace air filter
6 Replace fuel filter.

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel _ter

8 Check altwiring
9 Contact an authorized service center/department

10 Contact an authorized service center/department

1. Clean/replace air filter
2 Replace spark plug
3 Recharge or replace battery

4 Replace fuel filter
5 Drain fuei tank and relill with fresh gasoline.

6. Check a_lwiring
7 Contact an authorized service center/department

8o Contact an authorized service center/department

l. Depressclutchibrake pedal
2 Disengage attachment clutch
3 Recharge or replace battery.

4 Replace fuse,
5 Clean battery terminals

6 Check all wiring
7, Check/replace ignition switch

8 Check/replace solenoid or starter

9 Contact an authorized service center/department

Engine clicks but will not
start

Lossof power

Excessive vibration

1 Weak or dead battery..
2 Corroded battery terminals.

3. Loose or damaged wiring

4. Faulty solenoid or starter.

1-_ Cutting too much grassttoo fast
2 Throttle in "CHOKE" positiOn.r
3 Build-up of grass, ieaves and trash under mower.
4 Dirty air rifler..

5. Low oil level/dirty oil

6.. Faulty spark plug

7. Dirty fuel filter.
8 State or dirty fuel
9 Water in fuel

10_ Spark plug wire loose
11 Dirty engine air screen/fins.

12 Dirtytclogged muffler.
13, Loose or damaged wiring

14_ Carburetor out of adjustment
15- Engine valves out of adjustment,

1 Worn. bent or loose blade

2 Bent blade mandrel

3.. Loose/damaged part(s).

1 Recharge or replace battery
2 CIean battery terminals.

3. Check all wiring.
4_ Check!replace solenoid or starter.

1 Set in "Higher Cut" position/reduce speed.
2 Adjust throttie control
3 Clean underside of mower housing

4 Clean/replace air filter

5. Check oil level/change oil.

6. Clean and regap or change spark plug
7 Replace fuel filter

8 Drain fuel tank and refill with fresh gasoline.
9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and reptace rue! filter.

t0 Connect and tighten spark plug wire
t I. Clean engine air screen!fins

12. Clean/replace muffler
13 Check all wiring

14. Contact an authorized service center/department
15 Contact an authorized service center/department

.............................. =ll i,,u

1. Replace blade Tighten blade boil

2. Replace blade mandrel
3 Tighten loose part(s) Replace damaged parts

27

PROBLEM

L L I_

Engine continues to run
when operator leaves seat

with attachment clutch
engaged

TROUBLESHOOTSNG POINTS

= ................ ..................

CAUSE

1 Faulty operator-safety presence control system,

CORRECTION

i i ..................

1, Checkwiring, switches and connect}OnSr tf not

corrected, contact an authorized service center/
department

Poor cut - uneven

..... ==!=! -=H ,,= ,-i

Mower blades will not
rotate

.... ,, ,,,,,,,, ,, ,,

Poor'grass discharge

Headlight{s) not working

(if so equipped)

=, =,= "HH='

Battery will not charge

1 Worn, bent or loose blade

2. Mower deck not level
3 Buildup of grass, leaves, and trash under mower.

4 Bent blade mandrel,
S Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Obstruction in dutch mechanism

2, Worn!damaged mower drive belt
3, Frozen idler pulley
4, Frozen blade mandrel

1 Engine speed too slow
2 Travel speed too fast
3 Wet grass

4. Mower deck not level
5 Low/uneven tire air pressure

6 Worn, bent or loose blade.
7 Buildup of grass, leaves and trash under mower

8 Mower drive bellworn
9,, Blades improperly installed

10 Improper blades used,
11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1. Switch is "OFF"

2. Bulb(s) burned out

3 Faulty light switch

4 Loose or damaged widng

5 Blown fuse,

1 Bad battery cell(s)

2 Poor cable connections

3. Faulty regulator (if so equipped).

4 Faulty alternator.

1 Replace blade, Tighten blade bolt
2 Level mower deck.

3 Clean underside of mower housing
4 Replace blade mandrel

5 Clean around mandrels to open vent holes

1, Remove obstruction

2. Replace mower drive beff
3 Replace idler pulley

4. Replace blade mandrel,

1 Place throttle control in "FAST" position

2 Shiftto s!ower speed.
3 Atlow grass to dry before mowing

4 Level mower decJ(.
5 Checktires for proper air pressure,

6,, Replace/sharpen blade Tighten blade bolt,
7,, Clean underside of mower housing.
8 Replace mower drive belt

9 Reinstall blades sharp edge down

t0, Replace with blades listed in this manual

11. Clean around mandrels to open vent holes

1. Turn switch "ON"

2. Replace bulb(s),
3 Checldrep_ace light switch.

4 Check wiring and connections
5 Replace fuse.

1. Replace battery

2. Check/dean aH connections

3. Replace regulator,

4. Replace alternator.

Engine "back-fires"

when turning engine

"OFF"

1,, Engine throttle centre! not set at "SLOW"

position for30 seconds before stopping engine

1 Move throttIe control to "SLOW" position and allow

to idle for 30 seconds before stopping engine,