Sears craftsman ez3 917.251492 Owner's Manual

ODEL 917.251492

®Assembly

Operation

Customer Responsibilities

®Service and Adjustments ®Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipn

FOR CONSUMER ASSISTANCE HOT LINE,C_LLTHIS TOLLFREE NUMBER: 1,800-659-5917

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIII ................................................ i_':

SAFETY RULES

_ Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT 1N SERIOUS INJURY OR DEATH.

!. GENERAL OPERATION ' Read, understand,.and follow all Instruct_on_-_the manual

and on the mach{he before starting. _.

• Only allow responsible adu{ts, who are familiar with the Instructions, to operate the machine_ ,.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be suretheareaisclear ofotherpeople before mowing Stop machine if anyone enters the area.

• Never carry passengers.

° Donotmow in reverse unlessabsolutely necessary. Always

lookdown and behind before and while backing,

° Be aware of the mower discharge direction and do not point

It at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.,

• Never leave a running machine unattended, Always turnoff

blades, set parking brake, stop engine, and remove keys before dismounting.

• "rumoff blades when not mowing. ° Stop engine before removing grass catcher or'unclogging

chute.

• Mow only in daylight or good artificiallight.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near orcrossing roadways.

• Use extra care when loading or unloading the machine Into a trailer or truck

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

° Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Taftgrass can htde obstacles.

• Use slow speed. Choose a !ow gear so that you wilfnot have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,.

• Use extra care with grass catchers or other attachments. These can change the stability of the mactltne.

• Keep all movement on the slopes slowand gradual Do not

make sudden changes Inspeed or direction.,

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope,

DO NOT:

° Donot turn onslopes unlessnecessary and then, turnslowly

and gradual y downhil, if possible.

° Do not mow near' drop-oils, ditches, or embankments. The

mower couldsuddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding..

• Do not try to stabilize the machine by putting your foot or}the ground.

° Do not use grass catcher on steep slopes.

ill. CHILDREN

_r_gtc accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and underthe watchful care of another responsible adulL

• Be alert and turn machine off if childrenenter the area_

• Before and when backing, look behind and down for small children_

• Never carry children., They may fall off and be seriously injuredor interfere with safe machine operation°

• Never allow children to operate the machine,.

° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Useextra care inhandlinggasoline and otherfuels.. They are flammableand vapors are explosive_

Use only an approved container. Never remove gas cap or add fuel with the engine

running, Allow engine to cool before refueling, Do not smoke.

Never refuel the machine indoors. Never storethe machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area_

° Keepnuts and bolts, especially blade attachment bolts, tight

and keep equipment in good conditlon_

° Never tamper with safety devices. Check their proper

operation regularly

° Keep machine free ofgrass, leaves, orother debris build-up.

Clean 0il or fuel spillage.. Allow machine to cool before

storing_

• Stop and inspect the equipment if you stdke an object.

Repair, if necessary, before restarting.

• Never make adjustmentsor repairswith the engine running.

• Grasscatcher componentsare subjecttowear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replacewith manufacturer's recommended parts,when nec-

essary.

• Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently_ Adjust and service as

required_

I " Look for this symbol to point out im"' I

& portant safety p_ecautions. It means

i CAUTION!!! BECOMEALERTt!! YOUR

! SAFETY IS INVOLVED. ...........................

,iHi,Ui/.==l I=l =l= I=l

CAUTION: Always disconnect spark plug

wireand place wirewhereit cannot contact

spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

& WARNING A .....

The engine exhaust from this product con- tains ct_emicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm. ..................................................................

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sear_ Authorized

Service Center/Department Department. V_h.ave com- petent, well-trained technicians and the prol_ertools to service or repair this tractor. ,;.

Please read and retain this manual. The instructions wil! enable you to assemble and maintain your tractoi-properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.251492

SERIAL NUMBER

DATEOFPURCHASE THE MODELAND SERIALNUMBERS WILLBE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules° ° Foltowaregular schedule inmaintaining, caring for and

using your tractor.

° Follow the instructionsunder "Customer Responsibili-

ties" and "Storage" sections of this owner's manual°

PRODUCT SPECIFICATIONS

HORSEPOWER: 185

GASOLINE CAPACITY , 3.5 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API_SF/SG): SAE30 (above 32°F)

SAE 5W_30 (below 32°F)

OiL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3_5 PINTS

SPARK PLUG: CHAMPION RV17YC (GAP: ,025")

VALVE CLEARANCE: INTAKE: _003"- _006"

EXHAUST: ,.013" - ,016"

GROUND SPEED (MPH): FORWARD; 0- 5,7

REVERSE: 0- 2_t

TIRE PRESSURE: FRONT: 14 PSt

REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN_ CCA: 240

CASE SIZE: U_R BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimprovedforest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system isequipped with a spark arrester meeting applicable local or state laws

(ifany)° Ifa spark arrester is used, it should be maintained

in effective working order by the operator.,

In the state of California the above is r_.quired by law

(Section 4442 of the California Public Resources Code)° Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)..

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthisCraftsman Riding Equipmentis maintained,lubricatedand tuned up according

to the instructions in the owner's manual, Sears willrepair or replace, free ofcharge, any partsfound to be defective in material

orworkmanship.

This Warranty does not cover:

° Expendable items whichbecome worn duringnormal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by puncturesfrom outside objects,such as nails,thorns, stumps, or glass. ° Repairs necessary because ofoperator abuse, negligence,improper storage or accidentor the failure to maintain the

equipmentaccording to the instructions contained inthe owner'smanual..

° Ridingequipment used for commercial or rentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included wilh this ridingequipment proves defective in material or

workmanshipand our testing determines thebattery willnot hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVtQE CENTER. (IN-HOME "WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT.A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

Thts Warranty gives you speciftc legal dghts, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................ .:.. 3, 17-20

WARRANTY ........................... ,........ :........... _;., ....... ,..3

TRACTOR ACCESSORIES .......................... _.............. 5

ASSEMBLY ................................................... _........ 7-10

OPERATION ..................................... ,; .......... ._,.=... 11-16

INDEX A

Accessories ..........................................................5

Adjustments:

Brake .................... _........................ 23

Carburetor .........................................27

Clutch Pulley .................................. 23

Gauge Wheels ...... ............................14

Mower

Front-To-Back ......................... 22

Side-To-Side ............................ 21

Throttle Control Cable .................. 27

Air Filter; Engine......................................20

Air Screen, Engine ....................................20

Assembly............................................. 7-10

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS .......... ................. 21-27

STORAGE ............. ;..................................................... 28

I_'TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-47

REPAIR PARTS - ENGINE .................................... 51-60

RARTS ORDERINGtSERVICE ............... BACK COVER

Battery:

Charging ...................................................8

Cleaning .......................................... 20

Starting with Weak Battery .......... 25

Storage ..............................................27

Terminals ...................................... 18

Belt:

Motion Drive

RemovatlReplacement .............24

Mower Drive

Removal/Replacement ........... 22

Mower Blade Ddve

Removal/RePlacement .............23

Blade:

Sharpening ...................................................18

Replacement ...................................t8

Brake Adjustment ................................. 23

Carburetor Adjustment .............................27

Clutch Pulley .......................................... 23

Controls, Tractor ......................................12

Customer Responsibilities ............. 17-20

Engine:

Air Filter ................................................20

Air Screen ................................... 19

Cooling Fins ................................20

Engine Oil ............................ 15,19

Fuel Filter ........................................20

Spark Plug(s) ..................................20

Tractor:

Battery....................................... 18

Blade ............................................18

Lubrication Chart ....................... 17

Maintenance Schedule ............ 17

Tire Care .................................8,18,25

TransaxIe ...........................................19

Cutting Height, Mower ................................13

Electrical:

Interlocks and Relays ..........................26

Schematic ..................................... 31

Wiring Diagram ............................. 32

Engine:

Air Filter........................................ 19

Air Screen .......................................L............19

Cooling Fins ................................. 20

Oil Change ........................................19

Oil Level .......................................... 15

Oil Type ..............................................19

Preparation .................................. 14

Repair Parts .....................................51-60

Starting..........................................................15

Storage ......................................... 28

Filter:.

Air Filter ..................................................................._ 20

Fuel ..................................................20

Oil.............................................................20

Fuel:

Storage ............................................28

Type ..............................................................t5

Fuse ............................................................26

Headlights ...............................................26

Hood Removal/Installation ...........................26

Leveling Mower Deck .............................21

Lubrication:

Chart ............................................ 17

Engine......................................................19

Maintenance Schedule ...........................17

Mower:.

Adjustment, Front-to-Back ........... 22

Adjustment, Side-to-Side ................21

Blade ReplacEment ..................... 18

Blade Sharpening ......................... 18

Cutting Height .........................................13

installation ...............................................21

Operation ...................................... 14

Removal ....................................... 2t

Mowing Tips ......................................... I6

: Muffler ......................... ............._................ 20

Spark Arrester':_...................................3,40

Oil:

Cold Weather Conditions........ 15,19

Engine .....................................................19

Storage ................................................... 28

Operation ..................................................11-16

Operating Mower ........................................14

Options:

Accessories ..................................................5

Spark Arrestor ............................ 3,40

Parking Brake .........................................12

Parts Bag ................................................. 6

Parts, Rep[acemenURepair °........... 31-47

Product Specifications ...............................3

Repair Parts ........................................31-47

Safety Rules .............................................. 2

Seat ...................................................................8

Service and Adjustments .................2t-27

Carburetor ..................................... 27

Clutch Pulley .............................................23

Fuse .............................................................26

Hood Removal/Insta_|ation ................26

Motion Drive Belt

Removal/Replacement ............ 24

Mower Ddve Belt

Removal/Replacement ............22

Mower Blade Drive Belt

Removal/Replacement ...............23

Mower Adjustment

Front-to-Back ........................... 22

Side-to-Side ...................................21

Mower Removal/installation .......... 21

Tire Care .................................... 8,25

Slope Guide Sheet .............................. 63

Spark Plug(s) ........................................ 20

Specifications ............................................................. 3

Starting the Engine .................................. 15

Steering Wheel ................................ 7,24

Stopping the Tractor ................................13

Storage ................................................... 28

Throttle Control Cable Adjustment .......27

Tires ....................................................................8,18,25

Troubleshooting Chart .................... 29_0

Transaxle ...................................................i19

Warranty ....................................................3

Widng Diagram ...................................... 32

Wiring Schematic .................................. 31

AND ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GAS CAN

ENGINEOIL

FUELSTABILIZER AIR FILTER

_AINTENANCE

BLADES BELTS

PERFORMANCE r'

Sears offersawide variety ofattachments thatfit yourtractor.,Many ofthese are listedbelow withbrief explanations ofhowthey can heiR

you° This list was current _t the time of publication;however, it may change tnfuture yea_ _more attachments may be added, change_

may be made in these attachments, orsome may no longer be available orfit your model, Contact your nearest Sears store for the

accessories and attachments that are available for your tractor°

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching_ AERATOR promotes deep root growth for a healthy lawn.. Tapered

2,5-inch steel spikes mounted on lO-inch diameter discs puncture

holes insoll atcloseintervals tolet moisture soak in Steelwetght tray

for increasedpenetration,

BUMPER protects front end of tractor from damage. CARTSmake haultng easy. Variety ofsizes available, plus accesso-

riessuch as sidepanel kits, tool caddy, cart cover, protectivemat and dolly. CORING AERATOR takes small plugs out of soil toallow moisture

andnutrients to reach grass roots. 36-inch swath. 24 hardenedsteel

coring tips. !50 tb. capacity weight tray.

DISC HARROW has 2 gangs of 4 steel bladesthat angle from10to 20degrees, 40 inches wide Can hook 2 units intandem. (Requires sleeve hitch,)

DOZER BLADE removes snow; grades dirt, sand and gravel, 48 incheswide,17incheshigh,clears44-tnch pathwhenangled,Master liftcontrollever for operatorease, Spring trip for snow removal on uneven pavement;built-infloat for blade to follow groundcontour. Reversible,replaceablescraperbar, (Use withtire chainsend wheel welghtsand/or rear drawbarwelghto)

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, cartsor other heavy attachments)_

MULCH RAKE/DETHATCHER loosens soi! and flips thatch and matted leaves to lawn surfacefor easy pickup Twentyspringline

teeth°Usefulto preparebareareas for seeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHERcovers36-inchwidepathandtossesthatchinto

largehopper, Mounts behind tractor PLOW turnssoil 6 inchesdeep, cuts10-]nch furrow, Crankadjust-

mentcontrolsdepth,3-positionyokesetswidth.Heavysteel landside forstraightfurrowing° (Requiressleeve hitch,)

RAMP TOPS AND FEET let you load and.unload tractorfrom a

_.pickuptruck, Use with2x 8or2 x 10 lumber,

REARGRADER BLADE is42 Inches wideand operatedfromdriver's seal Revers_le steelbladecan be angled at30 degreesforgrading_

Reversesfor pushingsnow backwards, (Requiressleevehitch) ROLLER for smootherlawn surface. 36-1nchwide,18-inchdtameter water-tightdrum holds up to 390 lbs_of weight. Roundededges preventharmto turf, Adjustable scraper automaticallycleansdrum

SLEEVE CULTIVATOR Is 43 Inches wide. Prepares ground for

seeding, helpsweedcontrol,Steelframe holds 5 adjustable sweeps. Adjusts vertically,horizontally, (Requires sleeve hitch,) Optional

accessory: steel furrowopener for wider openings for potatoes, corn,and otherdeep-seededcrops,

SLEEVE HITCH for use withmasterliftsystem Singlepincouples/ uncouples,

SNOWTHROWER has 42-_nchswath, Drum-type auger handles powderyandwet/heavy snow. Mountseasilywithsimplepinarrange- ment, Dischargechuteadjustsfrom tractor seat, 6-inch diameter spoutdtschargessnow10 to 50 feet,, Liftcontrolledat tractorseat, (Use with chainsand wheel weightsand/orrear drawbarweight.)

SPRAYERS use 12-voltDCelectricmotor that_onnectstothetractor

battery or other 12wolt soume, Includes booms for automatic spraying andhandheld wandfor spotspraying° Wand hasadjustable spraypattern. For applying herbicides, insecticides, fungicides and liquid fertilizers°

SPREADER/SEEDERS make seeding, fertltiztng, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has8hpengineto prepareseed beds,cultivate, and compost

garden residue. Chain-drive transmission.Six 11-inch diameterone pieceheat-treated steel tines. T_lls 30-inch path. (Requires sleeve

hitch°) Oruse 5 hptow-behind TILLER with 36-Inch swath toprepare seed beds, cultivate and compost garden residue. Tiller has its own built-in itff and depth controlsystem and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor, Simply hook upto the tractor drawbar and go! Optional accessories for5 hp tiller convert unit for dethatchtng,aerating, htllingo..withouttools,

TIRE CHAINSare heavyduty; closelyspacedextra-largecrossIinks give smooth ride, outstandingtraction,

TRACTOR CAB has heavydutyvinylfabric over tubularsteelframe, ABS plasttctop;clear plasticwindshieldoffers360 degree visibility

Hinged metal doors with catch. Keeps operator warm and dry

Remove vinyl sides and windshieldsfor use as sun protectorin

summer. Optional aocessorles Include: tinted/tempered solid safety glass windshieldwith hand operatedwiper;,12-volt amber

cautionlight for mounting on cab top, VACS for powerfulcollectionof heavygrassclippingsand leaves

Optional wand attachment topickupdebrisinhard-to.reachplaces, VAC/CHIPPER includesachipper-shredder,

WEIGHTBRACKET for drawbarforsnow removalapplications,Can

be mounted on front of tractorfor plowlngapplications, Uses (1) 55 Ib°weight,

WHEEL WEIGHTS for rear wheelsprovideneeded tractionfor snow removalordozing heavy materials

CONTENTS OF HARDWARE PACK

' iiiii i .............................. IIIIIIIIjIUlUlLUJ[[IJIIIILIJ[ iii iii LIIIIII II1' ii I I

Parts Bag contents shown fu!l size

(1) Shoulder Bolt 5/16-"_

Knob!iiY !

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x5/8

(2) Lock Washers #10

(2) Weld Nuts #10 i

(2) Washers 3/16 x 3/4 x 16 Gauge

(3) Retainer Springs (double loop)

I_lltlltil{!i!llilllililitf0

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9132 x 5/8

x 16 Gauge

(2) Hex:Nuts 1/4-20

(2) Lock Washers 1/4

Parts packed separately in carton

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,

Seat

_ Mulcher

Steering Plate

Wheel

Video

Cassette

Manual Parts Bag

Parts bag contents not shown full size

x 718 x 14 Gauge

\ _///(2) Gauge Q (2) Center-

Wheels lock Nuts

t_wm(2) Front Link Assemblies

_/_ Steering

Wheel

Insert (2) Latch Hook

u u Assemblys

Steering

Sleeve

(2) Keys

Slope Sheet

.... i1,, ,i,, =H ,... i,, i,,i inlnmm ,.,,,,,.,., ..........

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,,

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure prop_ertightness.

TOOLS REQUIRED FOR ASSP_._BLY

A socket wrench setwi!l make assembly easie_i, Standard wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife

('1) t/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)_

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat.

° Remove mower and packing materials°

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large flat washer

from steering shaft°

° Position front wheels of the tractor so they are pointing

straight forward_ ° Slide the steering sleeve over the steedng shaft° ° Position steering wheel so cross bars are horizontal

(left to right) andslide onto steering wheel adapter. ° Secure steering wheel to steering shaft with hex bolt,

lock washer and large fiat washer previously removed.

Tighten securely.

° Snap steering wheel insert into center of steering

wheel. ° Remove protective plastic from tractor hood and grill

IMPORTANT: CHECK FORAND REMOVE ANYSTAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL QFF SKID,

.-_ STEERtNG WHEEL

INSERT

.,_p HEX BOLT

LOCK

,_._ WASHER

LARGE FLAT

wttt=P..LADAPTER_ /

| / / STEERING

, ;;o' __.__ / SLEEVE

t t _/ /

I /

/ t ii ! /

_, I

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

• Press lift lever plunger and raise attachment lift lever to its highest position.

- Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See 'q'O TRANSPORT" in the Operation section of this manual).

° Roll tractor backwards off skid.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR INSTALLSEAT(See Fig. 3)

CONNECT BATTERY (See Fig. 2)

ii_ CAUTION: Do not short battery_ermi-

nals. Before connecting batte_, re- move metal bracelets, wristw_t¢h bands, rings, etc.

Positive te_-minal must be connected

first to prevent sparking from acciden- tal grounding.

HIIH III I LI I I II

• Lifthood to raised position_

• Open terminal access doors, remove terminal protec- tivecaps and discard;

° if this battery isput intoservice after month and year

indicated on label (label located between terminals) charge battery for minimumof one hourat 6-10 amps.

• FirstconnectRED battery cableto positive(+) battery terminalwithhexbolt, flatwasher, lock washer andhex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- teryterminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

- Close terminal access doors. Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware).

° Inspectionfor corrosion. ° Testing battery° ° Jumping (ifrequired).

• Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERM,NAL "\. ._ HEX PROTECTIVE CAPS \ _ "'=""'_/ BOLT

TERMINAL .... ",_ !_/_ .._.JL.=_e _

ACCESS.'FL.. jj_'J!_,

DOOR _. __<:_ _ PosmvE

_.._.._/__ v - (RED)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan_ Place seat on seat pan and assemble shoulder bolt.

= Assemble adjustment knob and flat washer ioosely,

Do not tighten_ o Tighten shoulder bolt securely. ° Lower seat intooperating position and sit on seat° ° Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way

down,

• Get off seat without moving its adjusted position,

Raise seat and tighten adjustment knob securely°

SEAT PAN

SHOULDER BOLT

SEAT

ADJUSTMENT

KNOB

FLAT WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractorwere overinflated at the factory for shipping purposes, Correct tire pressure is important for' best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" inthe Service and Adjustments section of this manual

FIG. 2

i rl II

INSTALL MOWER _'_AND DRIVE BELl: (See " Figs. 4 and 7)

Be sure tractoris on level surface and mowe_suspension arms are raised with attachment lift control. E_gage park- ingbrake. '_: .

o Cut and remove ties securing anti-sway barand belts°

Swing anti-sway bar to left side of mower deck =

• Slide mower undertractorwith discharge guardto right side of tractor, °

IMPORTANT: CHECK BELt FOR PROPER ROUTING IN °

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE, ° Install one front link in top hole of the R.H. front mower

bracket and R.H. front suspension bracket° Retain with two single loop retainer springs as shown.

o tnstail secondfront linkinL,H. front suspensionbracket

only and retain with single loop retainer spring as shown°

= Turn height adjustment knob counterclockwise until it

stops.

° Lower mower linkage with attachment lift control. ° Placethe L.H. suspension arm on inward pointing deck

pin. Ifnecessary, rock and raise front of mower to align deck pin with the hole in suspension arm° Retain with double loop retainer spring with loops down as shown.

= Slide left Sideof mowerback and install the unattached

front link in top hole of the L.H, front mower bracket_ Retain with single loop retainer spring as shown.

Place the R°H_suspension arm on inward pointing deck pin. If necessary', rock and raise front of mower to align deck pin with the hole in suspension arm

Retain with double loop retainer spring with loops down as shown.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring°

Turn height adjustment knob clocl_vise to remove slack from mower suspensiono

Raise mower to highest position° Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" Inthe Operation section of this manual).

CHECK MOWER LEVELNESS

For best cuttingresults mower should be properly leveled, See 'qrO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See thefigures that are shown for replacing motion, mower ddve, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts are routed correctly.

ELECTRIC CLUTCH PULLEY'

FRONT SUSPENSION BRACKETS"

DOUBLE LOOP RETAINER SPRING

CHASSIS (inward pointing BRACKET deck pins)

SUSPENSION ARMS

FRONT MOWER BRACKET

FRONT LINK

SHOULDER BOLT

GAUGE WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

31846

CENTER LOCKNUT

DOUBLE LOOP RETAINER SPRING

ANTI-SWAY BAR

IDLER / PULLEY

FIG. 4

SINGLE LOOP RETAINER SPRINGS

DISCHARGE GUARD

DEFLECTOR SHIELD

INSTALL MULCHER PLATE (See Figs. 5 and 6)

* Installtwo latch hooks to mulcher plateusingscrew,

washer, !ock washer, and weld nut as sho_n.

NOTE: Pre-assembIe weld nut to latch hook b_ inserting weld nutfrom the top with hook pointingdown_

, Tighten hardware securely. o Raise and hold deflector shield in upright position. * Place front of mutcher plate over front of mower deck

opening and slide intoplace, as shown.

= Hook front latch into hole on front of mower deck° ° Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate

and allow it to rest on plate whde in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your' mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: Itis not necessary to change blades. The mulcher

blades are designed for' discharging and bagging also_

HOOK POINTS WELD NUT DOWN FROM THE TOP,

LOCK

WASHER

SCREW

LATCH

HOOK

WASHER

MULCHER PLATE

LOCK WASHER

WASHER

'_'-'--SCREW

WELD

NUT

FIG. 5

FIG. 6

LATCH HOOKS

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFAC TIONFROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been compietedo v" No remaining loose parts in carton. ,/ Battery is properly prepared and charged° (Minimum

1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)_

,/ Be sure mower' deck is properly leveled side-to-side/

front-to-rear for' best cutting results_ (Tires must be properly inflated for leveling),

,f Check mowerand drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check widngo See that all connections are still secure

and wires are properly clamped.

J" Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNtNG HOW TOUSE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

€" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition° _

#" Itis importantto purge the transmission before operat-

ingyourtractorfor the first time. Follow properstarting and transmissionpurginginstructions(See "TO START ENGINE and PURGE TRANSMISSION in Opera-

tion section ofthis manual),.

............................ ..................................................................... i i i ,,,ll,,i,,r,jl/,i,j

OPERATm

..... i,i ii, ,llullllull,,,,,ill, : ............................

These symbols may appear on your tractor or in 5terature supplied with the product° Learn and understand they meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE

OIL PRESSURE

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH

LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hyd_ Modelsonly)

OPERATION

KNOW YouR TRACTOR ...............................................................................

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations withyour tractor to fa_liarize yourself _ith the location of various controls and adjustments. Save

this manual for future reference.

CHOKE CONTROL

LIGHT SWR"CH

CLUTCWBRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

AMMETER

THROTTLE CONTROL

ATTACHMENT CLUTCH SWITCH

LIFT LEVER PLUNGER

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

FREE WHEEL CONTROL

SPEEDS:

3 2

MOTION CONTROL LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards institute°

AMMETER - Indicates charging (+) or discharging (-) of

battery=

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or otherattachments mountedto yourtrac-

tor.

CHOKE CONTROL - Used when startinga cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and

brakingthe tractor and starting the engine, FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towingthe tractorwith the engine off.

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower cuttingheight,

IGNITION SWITCH - Used for starting and stopping the

engine,

LIFT LEVER PLUNGER - Used to release attachn'lertt I[_ ]ever when changing its position,

LIGHT SWITCH - Turns the headlights on and off. MOTION CONTROL LEVER - Selects the speed and

direction ofthe tractor, PARKING BRAKE LEVER - Locks clutch/brake pedalinto

the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. ALwayswear safe_y glasses or eye shields while operating your tractor

or performing any adjustments or repair_ We recommend a wide vision safety mask over the spectacles or standard s_ty glasses.

HOW TO USE YOUR TRACTOR'

TO SET PARKING BRAKE (See Fig, 8)

Yourtractorisequippedwithan operatorpresencesensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake willshutoffthe engine°

. Depress clutch!brakepedal intofull "BRAKE" position

and hold.

o Place parking brake lever in,ENGAGED" position ancl

releasepressure from clutch/brake pedal. Pedalshouid remainin"BRAKE" position,. Make sure parking brake

witl hold tractor secure°

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO

CONTROL LEVER

CHOKE CONTROL..,_

CLUTCH/BRAKE PEDAL "BRAKE" POSITION

IGNITION

MOTION CONTROL LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING POSITION KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

° Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

= Depress clutch/brakepedal into fu]I"BRAKE" position, ° Move motioncontrollever to neutral (N) position_ IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,

i_ENGINE -

° Move throttle control to slow (.ga_)position,.

NOTE: Failure to move throttle contr'0l to slow (._) position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine.

NOTE: Under certain conditions when tractoris standing

idlewith the enginerunning, hotengine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

i CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control wheneveryou are starting a cold engine_ Do not use to start awarm engine.

° To engage choke control, pull knob out Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle. ,, Operating engine at less than full throttle reduces the

battery charging rate.

o Full throttle offers the best bagging and mower perfor-

mance°

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The directionand speed of movement iscontrolled by the

motioncontrollever°

o Start tractor with motion control lever in neutral (N)

position°

- Release parking brake and clutch/brake pedal.

- Slowly move motion control lever io desired position,.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The cuttingheight is controlledbyturningtheheight adjust-

ment knob in desired direction.

• Turn knob clockwise (f-_) to raise cutting heighL

- Turn knob counterclockwise (l,'_)to lower cutting height.

The cut'dng height range isapproximately 1°1t2" to 4°1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approxi- mate and may vary depending upon soit conditions, height of _rass and types of grass being mowed,,

= The average tawn should be cut to approximately 2-1!2

inches during the cool season and to over 3 inch_s _lbring hot months° For healthier and better Iookihg lawns, mow often and'after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired heighL

'13

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractoron a flat level surface. = Adjust mower to desired cutting height (S_e '_,O AD-

JUST MOWER CUTTING HEIGHT" in the*Operation section of this manual)_

° With mower in desired height of cut position, gauge

wheels should beassembled so theyare slightl_ off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

• Repeat for opposite side installinggauge wheel in same adjustment hole.

QUAKE '(

WHEEL /I ,_..\__//

318-16 LOCKNUT _,_,_

3/8WA H /_----/"'_

GAUGE WHEEL

ii im II

TO OPERATE ON HILLS

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 8)

Yourtractor isequipped withan operatorpresencesensing switch. Any attemptby the operator'toleave the seat with

the engine runningand the attachmentciutchengaged will

shutoffthe engine_ ° Select desired height of cut.

° Lower mower withattachment lift control,

• Start mower btades by engaging attachment ctutch

control°

° TO STOP MOWER BLADES_ disengageattachment

clutchcontrol

J '& cAU'T1ON: Do not opera't'ethe mower i

without either the entire grass catcher, on mowers so equipped, or the dis-

............charge'guard in place. . ...

li_ ...............CAUTION: Do not drive up or down I

hills with slopes greater than 15° and I do not drive across any slope. !

• Choose theslowest speed before starting upor'down hills.

• Avoid stoppingorchanging speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• Ifstoppingis absolutely necessary, push clutch/brake pedal quicklyto brake position and engage parking

brake.

° Move motion control leverto neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED, ° To restartmovement,slowlyrelease parkingbrakeand

clutch/orake pedal.

° Slowly move motioncontrollever to slowest setting, ° Make all turnsslowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing yourtractor, be sure to disengage

transmissionby placingfreewheel contro!infreewheeling position_Free wheel controlislocated at the rear drawbar

of tractor.

• Raise attachment lift to highest position with attach- ment lift control.

° Remove retainer spring from freewheel control rod ° Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure,

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood tsclosed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

_DISCHARGE

GUARD

FIG. 10

FIG. 11

0 EBATmON

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig_,12)

= The engine inyour tractor has been shipped,from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground. ° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached_ Do not overfill.

° For cold weather operation you should change oil for

easier starting (See OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

= To change engine oil, see the Customer ResponsibiliL

ties section in this manual.

ENGINE OIL FILL CAP/DIPSTICK

FIG. 12

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

,gasoline wittincrease carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation andformation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

i i ill ii i i

CAUTION: Fill to bottom of gas tank

filler neck. Donotoverfill. Wipeoffany

spilled oil or fuel. Do not store, spill or use gasoline near an open flame°

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has runout of fuel, it will take extra cranking time to move

fuel from the tank to the engine. = Depress clutch/brake pedal and set parking brake_ ° Place motion control lever in neutral (N) position_ ° Move attachment clutch to "DISENGAGED" position°

• Move throttle control tochoke (N) position Note: Before starting, read the warm and cold starting

procedures below.

° Insert keyinto ignitionandturn keyclockwiseto"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec-

onds per minute_ If the engine does not start after several attempts, move throttle control to fast (,,_)

position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the

choke (N) position and retry. WARM WEATHER STARTING (50° F and above) ° When engine starts, move the throttle control to the fast

(,_) position. ° The attachments and ground drive can now be used_ If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above° COLD WEATHER STARTING (50° F and below) ° When engine starts, allow engine to run with thethrottle

control inthe choke (N) position untit the engine runs

roughly, then move throttle Control to fast (,_) position.

This may require an engine warm-up period from several second._to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

,, Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

° Be sure the tractor is on level ground_

• Place the motion controllever in neutral°

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm upo This can be done during the engine warm up

period.

° The attachments can also be used during the engine

warm-up period afterthe transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

...................................................... : ii ii ii illllllllIL

OPERATION

-- _ 7 ; II,N III II III ll'l ,.,.,., , ,, ......

IMPOR;rANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEME:NT, IT SHOULD BE PURGED AFTER REINSTALUATION

BEFORE OPERATING THE TRACTOR.

• Placetractorsafely onlevel surface.withengineoffand

parking brake set.

° Disengage transmission by placing freewheel,control

in freewheeling position (See "TO TRANSPORT" in this section of manual).

= Sittinginthe tractorseat, startengine. Aftertheengine

!s running,move throttlecontroltoslow (,g_) position,

Withmotion controlleverinneutral(N) position,slowly disengage clutch/brake pedal.

- Move motion controllever to full forward positionand hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedurethree (3) times,

NOTE; Duringthis procedurethere willbe no movementof

drive wheels. The airisbeingremovedfrom hydraulicdrive system.

• Movemotion controlleverto neutral(N)position. Shut-

off engine and set parking brake.

° Engage transmission by placingfreewheel controlin

drivingposition(See "TO TRANSPORT" inthissection of manual).

. Sittingin the tractorseat, start engine. Aftertheengine

is running, move throttle control to half (1/2) speed Withmotioncontrollever inneutral(N) position, slowly disengage clutch/brake pedal.

° Slowly_move motion control lever' forward, after'the

tractormoves approximatelyfive (5) feet, slowly move

motion control lever to reverse position.. After' the

tractor moves approximately five (5) feet returnthe

motioncontrollever tothe neutral(N) position.Repeat

this procedure with the motion controllever three (3) times,

• Your tractor is now purged and now ready for normal

operation°

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to tractor'.

= Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section ofthis manual.

• The left hand side of mower should be used for trim_

ruing.

• Drive so that clippings are discharged onto the area

thathas been cut, Havethe cut area to the rightof the tractor This will resultin a more even distributionof

clippingsand more uniformcutting_

• When mowing large areas, startby turningto the right so that clippings will discharge away from shrubs,

fences, driveways,etco After one or two rounds,mow

in the opposite direction making left hand turns until

, finished (See Fig. 13).

= tf grass is extremely tail; it shouldbe mowed twice t'o

reduce load and possiblefire hazard from dried clip- pings. Make first cutrelativelyhigh; the second tothe

desired height.

o, Do not mow grass when it iswet. Wet grass will plug

mo_verand leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

° • When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used°

FIG. 13

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH, CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your•highest engine (blade) speed as this will provide the best recutting action of the

blades.

= Avoidcutting your lawn when it iswet. Wet grass tends

to form clumpsand interfereswith the mulching action. The best time to mow your'lawn isthe early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

° For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 14). For extremely heavy mulching, reduce your widthof cut oneach pass and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path,

° Change your cutting pattern from week to week. Mow

northto south oneweek then change toeast to west the next week. This willhelp prevent matting and graining

of the lawn.

FIG. 14

MAX 1/3

CUSTOMER RESPONSmBmLBTIES

AS YOUCOMPLETE

REGULARSERVICE f __.._" _.._ _,_'._ SERVICE DATES

CheckBrakeOperation _1' V _' CheckTire Pressure _1'

T CheckforLooseFaster,e,s °_ ...... _,: j

v",

Check Battery LeveVRecharge ......

0 CleanBatteryandTerminals

R Check TransaxleCooling

Adjust BladeBelt(s)Tension

Adjust Motion Drive Belt(s) Tension

CheckEngineOil Level tb/

ChangeEngineOil

[

CleanAir Filter

NEic{eanA=rScree"

G ,,,,,,!,nSPect Muffler/SPark Arrester

IN Replace Oil Ftlter (if equipped) E Clean Engine CoolingFins

Replace Spark Plug

v" v' ......................

V'5

V" _2._ v"

v"2

ReplaceAir FilterPaperCartridge ReptaceFuel Filter

v' v"

1 - Change more often when operating under e heavy load or in high ambient temperatures 2 - Se_cB more often when operating in ditty or dusty conditions 3 - If equipped with oil filter, change oi1every 50 hours 4 - Replace blades more often when mow_ng in sandy soil.

5 - If equipped wilh adjustable system 6 - Not mqutred if equipped with maintenance-free battery. 7 _ Tighten frontaxle pivot belt to 35 ft -Ibs,,maximum

Do net over_lghten_

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover itemsthat have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual Some adjustments will need to be made periodically to

properly maintain your tractor_ All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

andlast longer°

BEFORE EACH USE

, Check engine oillevel° o Check brake operation.

o Check tire pressure. ° Check for loose fasteners°

IMPORTANT; DO NOT elL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS_ VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

® FRONT

BEARING ZERK

SECTOR GEAR TEETH

LUBRICATION CHART

(_)TIE ROD BALL JOINTS

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

CUSTOMER RESPONSIB!

TRACTOR

Always observe safety ruleswhen performing any mainte- nance°

BRAKE OPERATION

tf tractorrequires more than six (6) feet stoppingdistance

at high speed inhighest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS". on page 3 of this manual)°

Keep tires free of gasoline, oil, or insectcontrol chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp_ Re- place bent or damaged blades°

BLADE REMOVAL (See Fig. 15)

• Raise mower to highest position to allow access to blades.

Remove hex boIt, tock washer and flat washer securing blade.

Install new or resharpened blade withtrailing edge up towards deck as shown.

TO SHARPEN BLADE (See Fig. 16)

_Care should be taken to keep the blade balanced, An

unbalancedbladewillcauseexcessive vibrationand even-

tual damage to mower and engine.

= Thebladecanbesharpenedwithafileoronagrinding

wheel. Do not attempt to sharpen whiteon the mower,

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin,or a cone balancer. ('When using acone balancer, follow the instructionssupplied with bal-

ancer).

° Slide blade ontoan unthreaded portionofthe steel bolt

or pinand hold the bolt or pinparallel withthe ground.

If blade is balanced, it should remain in a horizontal position° If either end of the blade moves downward, sharpen the heavy end until the blade isbalanced.

NOTE: Donotuse a nailfor balancing blade. The lobesof

he center hole may appear to be centered, but are noL

CENTERHOLE / /

FIG. 16

= Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

° Tighten bolt securely (30-35 Ft. Lbs. torque),.

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED_ NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced,

B, ,_ _)_ MANDREL

•

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 15

BATTERY

Your'tractor has a battery charging system which is suffi- cient for normal use. However, periodiccharging of the batterywith an automotive charger willextend its life.

° Keep battery andterminals clean. ° Keep battery bolts tight.

• Keep small vent holes open.

° Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMIN_ALS

Corrosionand dirt on thebattery and _terminalscan cause

the battery to"leak" power.

= Remove terminal guard.

- Disconnect BLACK battery cable first then RED batter,] cable and remove battery from tractor.

• Rinse the battery withplain water and dry.

° Clean terminals and battery cable ends with wire brush

until brighL ° Coat terminals with grease or petroleum jelly. ,; Reinstall battery (See "CONNECT BATTERY" inthe

Assemblysection of this manual)° ,'

CUSTOME BULUTmES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper coolfng_

Do not attempt to clean fan or transmissionwhile engineis running or while the transmission is hot. To prevent

possibledamage to seals, no not use highpressurewater

or steam to clean transaxle.

Inspect coolingfan to be sure fan bTadesare intact and clean.

Inspect coolingfins for dirt, grass clippings and other materials, To prevent damage to seals, do not use compressed air or high pressure sprayer,

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot required for the life of the transaxte. Should

the transaxle ever leak or require servicing, contactyour

nearest authorized service center/department.

V-BELTS

Check V-beltsfor deteriorationand wear after 100 hoursof operation and replace if necessary. The belts are not adjustable. Replace belts ifthey begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergentoil rated with API service classificationSF orSG. Select theoil'sSAE viscositygrade according to your expected operatingtemperature°

SAE VISCOSITY GRADES

°c -3oo -2o" .Ioo o° _o" 2o_ 3o• 40'

.........TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE ...........

NOTE: Although multi-viscosity oils (5W30, 10W30 etc°) improve starting in cold weather, these multi-viscosity oils

will result in increased oilconsumptionwhen used above 32°F. Check yourengine oil levelmore frequently toavoid possibleengine damage from runninglow on oil.

Change the oil after the first two hours of operation and every 50 hoursthereafter or at least once a year if the tractoris not used for 50 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipsticksecurely each time you check the oil level

TO CHANGE ENGINE OIL (See Figo17)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG

• Be sure tractor is on level surface°

• Oil wil!drain more freely when warm.

• Catch oil in a suitable container° o Remove oil fill capidipstick_ Be careful not to allow dirt

to enter the engine when changing oil, ° Remove drain plugo ° After oil has drained completely, replace oil drain plug

and tighten securely. ° Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

° Use gauge on oil fillcap!dipstick forchecking level. Be

sure dipstick is in all the way for accurate reading,

Keep oil at "FULL" line on dipstick.

OIL DRAIN PLUG

ENGINE OIL FILLER CAP/DIPSTICK

FIG. 17

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent engine damage fromoverheating. Ctean with a wire brush or compressed air to remove dirtand stubborn dried gum

fibers°

i i, ,,,, ,,,, ...... ..

CUSTOMER R

[ III IIIIIIII II

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engineblower housingmust be removed. Remove side panelsandhood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" inthe

Service and Adjustmentssectionof this manual.)._

AIR SCREEN

COOLING FINS (BOTH SIDES)

FIG, 18

AIR FILTER (See Fig. 19)

Your engine will not run properly using a dirty air fiiten Clean thefoam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100

hoursofoperationorevery season,whicheveroccursfirst. Service air cleaner more often under dusty conditions.

• Remove wing nut and cover° , Remove seal and cartridgeplate. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquiddetergent and water.

• Squeeze itdry ina clean cloth°

• Saturate it in engine oil. Wrap it in clean, absorbent clothand squeeze to remove excess oil,

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air', as this wil! damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper'cartridge.

• Reassemble air cleaner, cartridge plate, and seal.

•" Install the air cleaner'cover and wing nut. Tightenwing nut 1/2 turn to1full tdm after nut contacts cover. Do not overtighten.

NSIBiLITIES

FIG. 19

ENGINE OIL FILTER

Replacethe engine oilfilterevery season or every otheroil change if the tractor is used more than 100 hours in one

year.

MUFFLER Inspect and replace corrodedmufflerand sparkarrester°(if

equipped)as itcouldcreate a fire hazard and/or damage°

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 20)

The fuel filter shouldbe replaced once each season. Iffuel filter becomes clogged,obstructingfuel flow tocarburetor,

replacement is required.

° With engine cool, remove filter and plug fuel line

sections.

° Place new fuel filter'in positionin fuel line with arrow

pointingtowards carburetor.

° Be sure there are no fuel line leaks and clamps are

properlypositioned,

• Immediately wipeup any spilled gasoline.

FIG. 20

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

° Keep finished surfaces and wheels free of all gasoline,

oil, etc.

° Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air fiiter and

carburetor are covered to keep water out, Water in engine can result in a shortened engine life.

+ 44 hidden pages

Sears craftsman ez3 917.251492 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual