Sears CRAFTSMAN 917.252530 Owner's Manual

cRoFTX

MODEL NUMBER 917.252530

• Assembly ° Operation

° Customer Responsibilities

• Service and Adjustments ° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

SAFETY RULES &

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

• Only allow responsible adults, who are familiar with the instructions to operate the machine.

- Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrownby the blade,

• Besure the area isclearofother people before mowing. Stop machine if anyone enters the area.

° Never carry passengers. _ : ::::

• Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

° Stop engine before removing grass catcher or unclogging

chute.

° Mow only in daylight or good artificial light,

• Do not operate the machine while under the influence of

alcohol or drugs ...... : ,

and the mowing activity. Never assume that children will remain

where you last saw them .... .....

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

° Before and when backing, look behind and down for small

children,

• Never carry children. They may fall off andbe seriously

injured or interfere with safe machine operation.

° Never allow children to operate the machine,

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE : :

• Use extra care in handling gasoline and other fuels, They are

flammable and vapors are explosive,

- Use only an approved container,

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling, Do not

smoke. : ....

, Never refuel the machine indoors.:

-Never store the machine or fuel :container inside where

° Watch for traffic when operating near or crossing roadways. : there is an open flame, :such as a water heater. ° Use extra care when loading or unloading the machine into " :Never run a machine ins!de a _!osed area.

a trailer or truck. _i:i: :_:::= :: : : : , : Keep nuts and bolts especially blade attachment bolts tight

...... :: :i and keep equipm_nt]rt g00d €ondition.

II. SLOPE OPERATION : :::: : : ::::i(:i:: ::ii:: : i_i i: _Never tamper with :'safety deviceS.: 'Check their proper Slopes are a major factor reiated to loss-of-control andtipover := _i=:i _ Operationregularlyl :i: =::i:

accidents, which can All st0pes : Keeomachine free0f arass leaves or other debris build-up. require extra caution, ifyou cannot back up the slope erif you feel ::: :c ea.n:0 or rue spi _ge: A low 'roach ne to cool befo;'e

uneasy on it, do not mow it. I .:: : :: JiLl:i :storingii:::i :i: ::;:::::: : : :

DO: i: ::= :; ::_ : i: :, i::iStop :and inspect the:equipment :if you strike an object.

• Mow up and down slopes n0i across.::: : :: Repair!

• : : : : : : • Never make adjustments or repairs with the engine running

Remove obstacles such as rocks tree hmbs etc. :: : _ : ......

......... ,_ :.... , :,:_ :L..,_, , ::Grasscatchercomponentsaresubjecttowear, damage, and

• watcn for hOleS ruts or Dumps., uneven terral{i coulu : : _. .. :_. ,_ ....

° Use slow speed. Ch0ose a Iow gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.... i :i

DO NOT: .................

: O =::Donotturnonslopesunlessnecessary, andthen, turnlslowly

and gradually downhill, if possible ................

: : Do not mow near dr0p:-0ff& ditches, or embankments. The : :ii::

•mower could suddenly turn over if a wheel is over the edge

: Ofa c!iff or ditc h,:or if an edge cayes in: _:: : : _: :ii :: :

..... ' Do nOtmow onwet :grassl Reduced tracti0n could Cause

replace with manufacturer's recommended parts, when nec- essary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED. ......

_.:iii::Ii:: i := CAUTIONi ::Always idisconnect Spark: ;" i

plug wire and place wire where it cannot

i contact spark plug in order to ;prevent

accidental starting when Setting :up,

;:::sliding" ::i :ii::i:: :::::::::_:: ;: : :_ : : i: _ :::: : transporting, adjusting or: making

: .... Donottrytostabi zethemachinebyputtingyourfootonthel : :: repairs: : : .: : :' :; :: ::

: : :; :D0 not use:graSs catcheron steep SlopeS: .... ::::2 : ;:::i : :::::::i :: :::::

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center!Department. We have competent, well-

trained technicians and the proper tools to service or repa r

this tractor. , : ....

Please read and retain this manual, The instructions writ enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.252530

SERIAL

NUMBER DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUN D ON A PLATE UNDER THESEAT.

YOU SHOULD REcoRD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct, Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety ru]es.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.0

GASOLINE CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F) _:

SAE 5W-30 (below 32°F) OiL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ-19LM

(GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: .005" - .007" '

EXHAUST: .009" - .011" GROUND SPEED (MPH): FORWARD: 5.5

REVERSE: 2.5 TiRE PRESSURE: FRONT: 14 PS!

REAR: 10 PSi CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system isequipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester isused, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Rosources Code).

Other states may have similar laws. Federal iaws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears wiil repair or repiace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, suc h as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY ....

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

.workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES.

This Warranty gives you specific tega!rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

. ,rl i rllllmrll H r H

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-20

WARRANTY .... ,............................................................. 3

TABLE OF CONTENTS ...... ........................................... 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7,10

INDEX

Accessories............................... _............5

Adjustments:

Brake ........................................... 23

Carburetor ................................... 26

Mower:

Front-To-Back ........................ 22

Side-To-Side .......................... 22

Throttle Control Cable ................. 26

Air Filter, Engine ................................. 19

Air Screen, Engine ............................. 19

Assembly ..................................... _...7-t0

Battery:

Charging ....................................... 8

Cleaning ...................................... 18

Connecting .................................... 7

Starting with Weak Battery .......... 25

Storage ....................................... 27

Terminals .................................... t 8

Belts:

Motion Drive

Removal/Replacement ........... 23

Mower Blade Driv3

Removal!Replacement ........... 22

Blade:

Sharpening .................................. 17

Replacement ............................... 17

Brake Adjustment ............................... 23

Carburetor Adjustment ....................... 26

Controls, Tractor ................................ 11

Customer Responsibilities ............. 16-20

Engine:

Air Filter ................................... 19

: Air Screen, Engine .................. 19

Battery ..................................... 17

Cooling Fins, Engine ............... 20

Engine Oil ............................... 18

Fuel Filter ................................ 20

Spark Plugs ............................. 20

Tractor:

Blades ..................................... 17

Lubrication Chart ..................... 16

: Maintenance Schedule ........... 16

Tire Care ......................... 8,17,26

Cutting Height, Mower ........................ 12

OPERATION .......................................................... 11-15

MAINTENANCE SCi-IEDMLE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... _)1_6

STORAGE .................................................................... 27

TROUBLESHOOTING ........................................... 28-_)9

REPA|R PARTS _ TRACTOR ................................ 3_"_47

REPAIR PARTS - ENGINE .................................... 50155

PARTS ORDERING/SERVICE .................. BACK PAGE

Electrical:

interlocks and Relays .................. 25

Schematic ................................... 31

Wiring Diagram ........................... 32

Engine:

Air Filter ....................................... 19

Air Screen ................................... 19

Cooling Fins, Engine ................... 19

Oil Change .................................. 18

Oil Level ................................. 14,18

Oil Type ............. :......................... 18

Preparation ................................. 14

Repair Parts ........................... 50-55

Starting ........................................ t4

: Storage ....................................... 27

Filters:

Air ................................................ 19

Fuel ............................................. 20

Fuel:

Type ............................................ 14

Storage ....................................... 27

Fuse ................................................... 25

Gauge Wheels ..................................... 9

Hood Removal/installation ................. 25

Leveling Mower Deck ......................... 22

Lubrication Chart ................................ !6

Maintenance Schedule ...................... 16

Mower:

Adjustment, Front-to:Back .......... 22

Adjustment, Side-to-Side ............ 22

Blade Sharpening ....................... 17

Blade Replacement ..................... 17

Cutting Height ............................. t2

, Installation ................................... 21

Operation .................................... I3

Removal ...................................... 21

Mowing Tips ....................................... 15

Muffler ................................................ 20

Spark Arrester .......................... 3,42

Mulcher Plate ..................................... 10

Oil:

Cold Weather Conditions ....... 14,18

Engine ......................................... 18

Storage ....................................... 27

Operation ...................................... 11-15

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester ..................... 3,42

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Pads, Replacement/Repair ........... 32-47

:ProductSpecifications ........................... 3

Repair Parts .................................. 32-47

Safety Rules....;.... .........:...................... 2

Seat ................................................ ,..... 8

Service and Adjustments .............. 21-26

Brake ........................................... 23

Carburetor ................................... 26

Fuse ............................................ 25

Hood Removal/Insta!lation .......... 25

Motion Drive Belt

Remova!/Replacement ........... 23

Mower Blade Drive Belt

Removal/Replacement ........... 23

Mower Adjustment:

Front-to-Back ......................... 22

Side-to-Side ........................... 22

Mower Installation ....................... 21

Mower Removal .......................... 21

Tire Care ............................. 8,17,24

Slope Guide Sheet ............................. 57

Spark Plugs ........................................ 20

Specifications ....................................... 3

Starting the Engine ............................ 14

Steering Wheel ................................ 7,24

Stopping the Tractor ........................... 12

Storage ............................................... 27

Throttle Control Cable Adjustment ..... 26

Tires ........................................... 8,17,24

Trouble Shooting Chart .................. 28-29

Transaxte Repair Parts................. 48-49

Warranty ............................................... 3

Wiring Diagram .................................. 32

Wiring Schematic ............................... 31

i i iiiiiiiiiiiiil,,,, ill illllllll lit HI,I,,,,,, II i,,

IIIIIIIIIIIII /11/_1 ill ii

AND ATTACHMENTS

iiiii IIIIIIIIII i III/ I

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased, Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPA"KPLUG.............GASCAN

I ENG!NE olL_::

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers awide vadety ofattachments that fit your tractor. Many of these are listed below with bdef explanations of how they canhelp

you. This listwas current at the time of publication; however, itmay change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or tit your model, Contact your nearest Sears store for the

accessories and attachments that are available for your tractor, i Most of these attachments do not requireadditional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching anddetaching. .....

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervalsto let moisture soak in. Steel weight tray for increased penetration,

BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protectsfront end of tractor from damage. CARTS make haufing easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes sma{Iplugs out of soil to a{Iow mo{s-

lure and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infront ofmower deekto reduce chances of "scalping" on uneven terrain. GANG HITCH letsyou tow 2 or3 pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKE/DETHATGHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful toprepare bare areas forseeding. Available for front or rear mounting. : HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-[n-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you loadand un[oad tractor trom a

pickuptruck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for .smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs.ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADEforsnow remova[only. 14-inchhigh, 48-inch wide blade clears 42-inch path when angtedleff or right. Raises,lowers with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Usewith tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow !0 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides fungicides and liquidfertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you Collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has itsown built-in

liftand depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aeratirlg, hilling...without toots. TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12.volt amber caution light for mounting on cab top.

VACS for powerful collect{on of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

places. VACICHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

..... lain Ill i ]ln l ill, II I==

CONTENTS OF HARDWARE PACK

i i,alll,,,i,, iii ,,,,,,,,,,,,,,,, ,,,,, t t i ,,, ,,,,,,,, ,,, , ,,,,,,,,, ,, i t

............ ,i,ii

Parts packed separately in carton

i t iii/_iitilitiiiiiit it tttttllltl it it I

Parts Bag contents shown full size

i i it

i i ii

(1) Large Flat Washer

t (2) Sheet

Metal

Screws

#10-16 x 1/2

i!!ll]lltll1t,"

(1) Shoulder Bolt 5/16-18 (1) Hex Bolt t/2-13 x 1

(1) LockWasher 1/2 _

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #10

_Waihers :ug_ i:

(2) Weld Nuts #10

3/16 x 3/4 x 16 Ga

! "litt't/lil't'l"i' @

t2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

[2) Washers 9/32 x 5/8 x 16 Gauge _

(2) Lock Washers 1/4

Seat

Steering

Wheel

Battery acid

Steering

Boot

Owner's Manual

Mulcher

Plate

Parts Bag

i i i, i i

Parts bag contents not shown full size

(2) Washers 3/8

Shoulder _/ !q_ x 7/8 x 14 Gauge

(2)

Bolts i )._/Z_ l _'_ (2) Center-

_," ^, _/ lock Nuts

(z) Gauge

Wheels <_

Steering Wheel

Adapter@@

Steering

(2) Latch Hook Wheel Steering

Assemblys Insert Bushing

(2) Keys

Slope Sheet

,i i r i

Battery Caps

and Instructions

ASSEMBLY

,,,,,,,,,,,,,=, ii wii i i llnln i I II ,,, ii III I

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrenchset will make assembly easier. Standard wrench sizes are listed,

(1) 5/16" wrench (1) 3/4" Socket w!drive rachet (2) 7/t6" wrenches Phillips Screwdriver (1) !/2" wrench Tire pressure gauge (1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

- Remove all accessible loose parts and parts cartons from carton (See page 6).

° Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft.

° Raise steering shaft forward until screw holes in dash

iine up with steering bushing. Install two (2) sheet metal screws and tighten securely.

• Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

• Slide steering wheel adapter onto upper steering shaft.

• Position front wheels of the tractor sothey are pointing

straight forward.

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

Assemble large fiat washer and 3/8-24 locknut and tighten securely.

Snap steering wheel insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FORAND REMOVE ANY STAPLES

1NSKID THAT MAY PUNCTURE TIRESWHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See 'q'O TRANSPORT" in

the Operation section of this manual). '

• Roll tractor backwards off skid.

° Remove banding holding discharge guard up against

tractor.

WHEEL

ADAPTER

STEERING BOOT

STEERING SHAFT

I BUSHING

SCREW

ABS

_/ TAB

POSITION)

STEERING , ,', SHAFT :'-" TAB

(SHIPPING

POSITION) ' , SLOT

FIG. 1

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Figs. 2 and 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally incontact with battery acid. Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the batteryvent caps. Always wear gloves, clothing and goggles to Protect your

hands, skin and eyes.

nllllnl

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag.

• Remove cardboard packing from seat pan, raise seat pan and open battery box door.

• Remove battery from tractor to fill with acid and charge.

• Fill battery with acid. Fill each ceil until it reaches the

bottom of the vent wells. Do not overfill.

° Allow battery to stand and settle for at least thirty

minutes. After standing, check the battery cell acid level. If below the vent wells, add more acid until the correct level is reached.

....... H

While battery isstanding (after adding acid) and faterl while battery is being charged, continue with assembly oftractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT fS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT iN A SHORTENED BATTERY LIFE.

Charge battery at a rate of 6 amperes for I hour. Use a 12 volt battery charger. Observe all safety precau- t{ons required for battery charging.

Checkthe acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water.

Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then :wipe dry.

Check battery case for leakage to make sure that no

damage has occurred in handling.

Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming,

Follow instructions on how to install battery.

SEAT PAN

i, VENT WELL

LEVEL

BATFERY

FIG. 2

CUT AWAY VIEW

FIG. 3

Ly_ •

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washerand flat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

o Lower seat intooperating position and sit on seat.

• Slideseat until a comfortable position is reached wh{ch allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

BOLT

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be properfy leve]ed. See '%0 LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section Ofthis manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate you rtractor, check to see that

the brake iSproperly adjusted. See '%0 ADJUST BRAKE"

in the Service and Adjustments section of this manual.

INSTALL BATTERY (See Figs. 5A and 5B)

i i i i ii i,,i,l,,,,,,m

CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Liftseat to raised position.

• Open battery box door.

• Be sure battery drain tube is attached to battery box.

• Lower battery into battery box with battery terminals

_toward front of tractor.

= First connect RED battery cable topositive(+) terminal

with hex bolt, fiat washer, lock washer and hex nut as

shown. Tighten securely.

• Connect BLACK grounding cableto negative (-)termi- nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely,

° Close battery box door. _ , Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware) ....

inspection for corrosion.

BATTERY BOX DOOR

• Testing battery.

• Jumping (if required).

° Periodic charging.

NEGATIVE (BLACK) CABLE

LOCK

: : .... _HER

POSITIVE

(RED) CABLE

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FIG. 5A

;

BLY¸

BATTERY

BOX DOOR

VENT CAPS

HH,,II

FIG. 5B

: i

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 6)

Assemble gauge wheels with tractor on a flat evel surface.

• Adjust mower to desired cutting height (See 'q'O AD- JUST MOWER Cu]-rlNG HEIGHT in the Operation

section of this manual). .....

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer and 3/8-16 locknut and tighten securely.

Repeat for opposite side installing gauge wheel in

same adjustment hole.

I GAUGE WHEEL

bUNTING

LOCKNUT

3_"WASHER

GAUGE WHEE_

.,_fSHOULDER BOLT

FIG. 6

_...................... iiil,lll ill ii_ll,ll,i n ii i I, H iiil,lll,llll i illll i il,,,,i Hill, III,HIIIIII I III/

ASSEMBLY

• Install two latch _hooksto mulcher plate :using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assembleweid nut:to ilatch h0okby inserting weld nut from the top with :hook pointing down.

• Tighten hardwaresecurely._i _::

• Raiseandholddeflecto shieiduPr ghtposition.

• Place front of mulcher p!ateover fr0nt of mower deck opening and slide into place as shown.

• Hook front latch intohole on front ofmower deck.

•, Hook rear latch into hole on back of mower deck.

........... ................................

_ CAUTION: Do not remove discharge

| • • guard from mower. Raise and hold

| _ guard when attaching mulcher plate | _ and allow it to rest on plate while in

! operation. ,,, ,, _ :

TO CONVERT TO BAGGING OR .....

DISCHARGING i_ii _ : _ ii

Simply remove mulcher plate and store in a safe place. Your :mower is now ready for discharging or nsta!lation of optional grass :catcher accessory.

WELD NUT FROM THE TOP

LOCK

WELD WASHER

LATCH ,

SCREW

HOOK POINTS DOWN

HOOK

WASHER

MULCHER PLATE

LOCK

WASHER

'_SCREW

FIG. 7A

WELD

NUT

DEFLECTOR SHIELD "I

LATCH HOOKS

FIG. 7B

•/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,," No remaining loose parts in carton. ,/ Batteryis properly prepared and Charged. (Minimum

1 hour at 6 amps).

#" Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. :(For shipping purposes,

the tires were overinflated at the facton]).

,/ Be sure mower deck is propedy leveled side-to-side/

front-to-rear for best Cutting results. (Tires must be

properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pu leys and inside all belt keepers.

,[ Check wiring. See that all connections are still secure

and wires are properly clamped.

,7 Before driving tractor, be sure freewheel control is in

drive position. .....

WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS: i

,/ Engine oil isat proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See'q'O START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself withthe locations of various controls and adjustments. Save

this manual for future reference.

THROTTLE/CHOKE

CONTROL

CLUTCHIBRAKE

PEDAL

HEIGHT ADJUSTMENT

KNOB

: AMMETER LIFT LEVER

IGNITION PLUNGER SWITCH

ATTACHMENT LIFT LEVER

_,TTACHMENT

CLUTCH LEVER

PARKING BRAKE

MOTION

CONTROL

LEVER

FREEWHEEL CONTROL

APPROX. SPEED 3 MPH 2 MPH 1 MPH

FIG. 8

Our tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine sPeed. CLUTCH/BRAKE PEDAL: Used for deciutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raiseand lowerthe mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift leverwhen changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB: Usedto adjustthe mower cutting height.

AMMETER: Indicates charging (+) or discharging (-) of battery.

.............................................................................OPERATION ............................

ttiitttttttt tti tt tt tt imH,,,,,,,,,, ,HI tit ttttttt i ,H,,,,,,,,, ,,,,, iiit t iittitttiii iiiiiiiiiiiiii iii iiit

HOW TO USE YOUR TRACTOR

.... ..................... .......................................................................:L¸¸ ':":"'""'_'i.... ' ":"'":i""i": ....

The operation of any tractor can result in foreign objects thrown into the eyes, which can I

result in severe eye damage. Always wear safety glasses or eye shields while operating your |

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask !

over the spectacles or standard safety glasses,.................. .... ,_,_ .......,I

TO SET PARKING BRAKE (See Fig. 9)

Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal intofuil "BRAKE" position and hold.

• Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position, Make sure parking brake

will hold tractor secure.

ATFACHMENT CLUTCH LEVER

THROTTLE/ "'ENGAGED" POSITION CHOKE

CONTROL "DISENGAGED"

*POSITION

PARKING BRAKE

"BRAKE"

POSITION

MOTION CONTROL

,: LEVER

"DISENGAGED"

POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 9

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal intofull "BRAKE" position.

• Move motion control leverto neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURI_ TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttlecontrol to slow (,_=t) position.

NOTE: Failure to move throttle control to slow (,at) position and allowing engine to idle before stopping may

cause engine to "backfire".

' Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,

, ill i ,,,,,,m = H

CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

.... ,......................

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle,

• Operating engine at tess than full throttle reduces the battery charging rate.

• Fullthrott{e offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9)

The cutting height is controlled byturning the height adjust- ment knob in desired direction.

• Turn knob clockwise (f-_) to raise cutting height.

• Turn knob counterclockwise (1_-'_)to lower cutting height,

The cutting height range is approximately 1-I/2" to 4", The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth,

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height,

illl,llll i ii iill ii i i ii i i, ,,Ill,

OPERATION

i ill II,IH i i illl ill • • i i

TO OPERATE MOWER (See Fig. 10) i

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat

w th theengine running andthe attachment clutch engaged will shut off the engine.

• Select desired height of cut.... .....

• Lower m0werwith attachment lift control. .....

• Start mower blades by engaging attachment clutch control,

• TO STOP MOWER BLADES- disengage attachment clutch control.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

• • '• • • H

POSITION ATTACHMENT

/ LIFT LEVER

__: HIGH POSITION

i /

II Low

i f'(" DISCHARGE

"-<Jr GUARD

FIG. 10

i,,lllHHIL

Illll

TO OPERATE ON HILLS

CAUTION: Do not drive up or down I

hills with slopes greater than 15°and I

do not drive ac,ross any slope. I

illll lll l i ,,,ll,i

Choose the slowest speed before starting up or down hills. '

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.,

• If stopping is absoIutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake, ...... :

• MoVemotion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH!BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and

clutch/brake pedal. ....

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs, 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by :placing freewheel control in :freewheeling position. Free wheel control is located atthe rear drawbar

of tractor. : :....

• Raise attachment lift to highest position with attach- ment lift control.:

• Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole ofcontrol rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengagetransmission, reverse above procedure. NOTE: To protect hood from damage when transporting

yourtractor onatruckor atrailer, be sure hood isc osed and secured totractor; Use an appropr atemeans of tying hood

to tractor(rope; cord, etc,)..... ........

FIG, 11

OPERATION

BEFORE STARTING THE ENGINE :: IMPORTANT: COLD STARTING FOR HYDRO (BELOW

...... 40 F) - AFTER STARTING ENGINE AND BEFORE

CHECK ENGINE OIL LEVEL (See Fig, 9) MINuTEDRIVING'BY PLACINGLET TRANSMISSIONMoTIoNWARMcoNTRoLUPFORLEvERONE(_)tN

The engine in your tractor has been shipped, fromthe :: : NEUTRAL (N) POSITION AND RELEASING CLUTCH/ factory, already filled with summer weight oil. ': ' BRAKE PEDAL.

* Check engine oil with tractor on level ground. NOTE; tf at a high altitude (above 3000 feet) or in cold

• Remove oil fiitcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oi1until

=FULL" mark on dipstick is reached. Do not overfill.

• For cotd weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

t es section n th s manual.

' : i: ii

ADD GASOLINE ....... '_

• Fill fuel tank. Use freshl clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING, : ' '

WARNING:Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which Ieads to separation andformation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuet system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products_ in the fuel tank or permanent damage may occur,

[ _I k CAUTION: Fill tobottomofgasta'nk' i

• lki filler neck. Do not overfill. Wipe off any I

spilled oil or fuel. Do not store, spill or !

_iuse gasoline near an open flame. ...... !

i:iilii: :,i,! ii!¸i: ,ili i':iii ::i::;ii¸:i¸ ilii :ii:!ii

TO START ENGINE (See Fig. 9)

When starting engine loathe fi_t time:0r if engine !1asrun out of:fuel,it Wi!l_akeextra cranking time to move fuel from

• brake:,

:Place motion control ::leverin neutral (N) position.i:

:Move attachment € utch'tO'"DISENGAGED" pos t On

• Move throttle control lever to choke (Xl) position for

cold engine start. Forwarm engine start, move thrott e control to fast (,t_) position.

• Insertkey into ignitionandturn keyclockwise to"START" position and release key as soon as engine starts. Do

temperatures (below 32°F), the carburetor fuel mixture may need tobe adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual. _ ....

not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,t_) position, wait a few minutes and try again.

When engine starts, slowly move throttle control lever to desired running speed.

Allow engine to warm up for a few minutes before

engaging drive or attachments.

PURGE TRANSMISSION

................................ iii ,,,,, H H,I, ,I

............... CAUTION: Never engage or disengage i

':freewheel lever while the engine isrun- : |

nlng. _ : : I

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating tractor for the first time. This procedure wi!t :remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULDYOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See '%0 TRANSPORT" in

this section of manual).

• Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to stow (,_) position. With motion control lever in neutral (N) position, slowly disengage clutch!brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N)position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See 'qO TRANSPORT" in this section of manual).

• Sitting inthetractor seat, start engine. Afterthe engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control tever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

...........................PERATION ':

................... ,,,,,, i iiii i

MOWING TIPS

• Tirechains cannot be used when the mower housing is

attached to tractor .....

° Mower should be ,properly leveled for best mow!ng

performance. See 'TOLEVEL MOWER HOUSING in

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

the Service and Adjustments section of this manual. The left hand side of mower should be used for trim-

ming. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right ofthe

machine. This will result ina more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite di[ection making left hand turns until

finished (See Fig. 12 ). ............

If grass is extremely tail, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it iswet. Wet grass willplug

mower and leave undesirable clumps. Allow grass to

dry before mowing. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performanceas wett as the quality of cut desired. When operating attachments, select aground speed

that will suit the terrain and give best performance of the attachment being used.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this w I° provide the best recutting action of the blades.

Avoid cutting your lawn when itis wet. Wet grasstends toform clumps and interferes with the mulching action. The best time to mow you r lawnis the early afternoon. At this time the grass has dried and the newly cut area

will not be exposed to the direct sun. For best results, adjustthe mowercutting height sothat

the mower cuts off only the top one-third of the grass blades (See Fig. 13). For extremely heavy mulching, reduce your width of cut and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

northto south one week then change to east to west the next week. This wilt he!p prevent matting and graining

of the lawn ....

MAX 113

FIG. 13

FIG. 12

H,II'I I I IIll IIH,III,,,, nl inll Ullllll,i, i lllll i IIn II i I

CUSTOMER BILITIES

.... , ,, ,,,, ........................... ,,,,, ,,,,,,,,,,,,,,,,,, ,,,,, , ........................... ,,,,,, , lllllllllllllll , , ,,,,,,,,,,,,,,,,,,

MAINTENANCE: SCHEDULE '''!':':'.,__ ..,_"'_..........................

AS YOU COMPLETE

REGULAR,SERVICE ._'__-//_._" SERVICE DATES

Check Brake Operation _i ......

Check Tire Pressure ..................

T Check for Loose Fasteners I/ 1_7 I_

R SharpervReP.!ace Mower Blade s i 1_4

C LuSrication Chart , _ ............. if

T Check Battery Level/Recharge !_B ......... .... I,,

0 Clean Battery and Terminals if I_

R Check_raosa×leCooling

Adjust Blade Belt(s) Tension Vf5

'Adjust Motion Drive Belt(s) Tension ...... lk_s ......

Check Engine OilLave1 If I if i

Change Engine Oil V _ tk_1,2,3 .................. V _ ......

E Clean Air Fi[ter V'2 N Clean Air Screen . 1_2 G InspeciM uffie r/Spark Arrestor 1_

I Replace Oil""Filter (If equipped) V_1,2

N *'CleanEngine cooling Fins : v*a .....

Replace Spark Plug ............. " " If if "

Replace Air Filter Paper Cartridge ..........................Ik_2

.........,., p,aoe'Fuo,F,.tor t ..........I V

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overSghten.

1- Changemore0_enwhenoperatingunderaheavyloadorin highambienttemperatures. 2- Servicemoreoftenwhenoperating in dirtyor dusty conditions. 3- Ifeqaippedwithoilfilter,changeell every50hours. 4- Replaceb]adesmoreoftenwhenmowinginsandysoil.

i _ i ii:i_i_: i , i :

GENERAL RECOMMENDATIONS

The warranty onthis tractor does not cover items that have

been subjected:to:operator abuse or :negligence. To receive full value from the Warranty,operat0r must maintai n

tractor as instructed in this manual. (_

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

(_ SPINDLE

LUBRICATION CHART

BEARING ZERK

Once ayear you shouid repIace the spark plug, clean or replace air filter, and check blades and hefts for (_ CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S) proper air-fuel mixture and help your engine run better and last longer.

-FRONT WHEEL (_

BEARING ZERK

IGINE®

BEFORE EACH USE o Check engine oil level.

o Check brake operation. o Check tire pressure.

• Check for loose fasteners.

(_ SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT O1L OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

TRACTOR

Always obsewe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance athigh speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual), i:_::, ,:

TIRES

• Maintain proper air pressure in alt tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

• Keeptires free of gasoline, oil, or insectcontrol chemi- cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades. ..... :

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to blades. ,

• Remove hex bolt, Iockwasher and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt lock washer and f at washer n

exact order as showi.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE8HEATTREATED. NOTE: We do not recommend sharpening blade -but ifyou

do, be sure the blade is balanced.

MANDREL

_ ASSEMBLY

TRAILING EDGE

FLAT WASHER ,!

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

• The blade can be sharpened with afile or on a grinding wheel. Do not attempt to sharpen while onthe mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or acone balancer. (When using a cone

balancer, follow the instructions supplied with bal- ancer).

• Slideblade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position. Ifeither end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

he center hole may appear to be centered, but are not,

CENTERHOLE / /

- AOE

FIG. 15

BATTERY (See Fig. 16)

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

° Acid solution level in each battery cei! should be even

with bottomsof vent wells. Add onlydistilled oriron free water if necessary. Do not overfill.

• Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep vent caps tight and small vent holes incaps open.

• Recharge at 6 amperes for 1 hour.

iii i,i i i,nl,,Ul |lulllll iii ii i

USTOMERI RESPONSIBILITIES

ii1,11,111 i iii1,111,1 i i i i nl n lI n i,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. :

• Open battery box door.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking soda to one gallon of water. Becareful nottoget

the soda solution into the cells.

• Rinse the battery with plain water and dry,

• Clean terminals and batterycable ends with wire brush

until bright. _....

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BA-I-FERY" in the

Assembly section of this manual).

ENGINE

CUT AWAY VIEW

VENT WELL

BATTERY CELL ACID LEVEL

FIG. 16

V-BELTS

Check V-belts for deterioration and wear after 100hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Donot attempt to clean fan or transmission while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• _nspectcooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required forthe life ofthetransaxle. Should the transaxle ever leak or require servicing, contact your near- est authorized service center/department.

LUBRICATION

Only use high quality detergent oil rated with API service classification SF orSG. Select the oil's SAE viscosity grade

according to your expected operating temperature,

'"'"SAE VISCOSITY GRADES

..............J..........

C.F _20_ 0o 30_ 32 ° 40 ° 60 ° 80_' 100 _' °C -30`= -20 = .t0 o 0 ° 1_0_ 20° 30" 40 =

TEMPERATURE RANGE ANTICIPATE[) BEFORIE NEXT OIL CHANGE

FIG. 17 ........

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oi! fill

cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 17 and 18)

Determine temperature range expected before oil change.

All oil must meet AP1service classification SFor SG.

• Be sure tractor is on level surface.

• Oil wilt drain more freely when warm.

• Catch oil in a suitable container. ° Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug. ° After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

. FILL

CAP/DIPSTICK

OIL DRAIN PLUG

FIG. t8

+ 42 hidden pages

Sears CRAFTSMAN 917.252530 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual