Sears Craftsman 536.886121 Owner's Manual

OWN

R'S

UAL

MODEL NO.

536.886121

Caution:
Read and Follow

All Safety Rules
and Instructions

Before Operating

This Equipment

5 HORSEPOWER
22" DUAL STAGE
SNOW THROWER

120V. ELECTRIC START

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments
Q Repair Parts

SEARS, ROEBUCK AND CO., Hoffman Estates, IL

337440 05/17/95

®

60179 U.S.A.

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND

PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG
TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS.

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE

RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS, DO NOT

ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER

ANY CIRCUMSTANCES.

TRAINING 6,

1. Read the operator's manual carefully_ Be
thoroughly familiar with the controls and the 7,

proper use of the snow thrower. Know how to
stop the snow thrower and disengage the
controls quickly.

8-

2_ Never allow chUdren to operate the snow thrower

and keep them away while it is operating. Never
allow adults to operate the snow thrower without
proper instruction, Do not carry passengers., 9

3. Keep the area of operation clear of all persons,
particularly small children, and pets..

4. Exercise caution to avoid slipping or falling,
especially when operating in reverse

PREPARATION

1. Thoroughly inspect the area where the snow
thrower is to be used and remove all doormats,
sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral
before starting the engine (motor).

3. Do not operate the snow thrower without wearing
adequate winter outer garments Wear footwear

that will improve footing on slippery surfaces.

4 Handle fuel with care; _tis highly flammable.

(a) Use an approved fuel container,
(b) Never remove fuel tank cap or add fuel to a

runningengineor hot engine°

(c) Fill fuel tank outdoors with extreme care

Never fill fuel tank indoors_

5_

(d) Replace fuel tank cap securely and wipe up

spilled fuel

(e) Never store fuel or snow thrower with fuel in

the tank inside of a building where fumes may

reach an open flame or spark.

(f) Check fuel supply before each use, allowing

space for expansion as the heat of the engine
(motor) and/or sun can cause fuel to expand.

Use extension cords and receptacles as specified
by the manufacturer for all snow throwers with
electric drive motors or electric starting motors.

Adjust the snow thrower height to clear gravel or
crushed rock surfaces.

Never attempt to make any adjustments while the
engine (motor) is running (except when
specifically recommended by the manufacturer)

Let engine (motor) and snow thrower adjust to

outdoor temperatures before starting to clear

snow,,

Always wear safety glasses or eye shieEdsduring
operation or while performing an adjustment or
repair to protect eyes from foreign objects that
may be thrown from the snow thrower-

OPERATION

1.. Do not put hands or feet near or under rotating
parts Keep clear of the discharge opening at all

times.

2. Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads Stay alert

for hidden hazards or traffic.

3. After striking a foreign object, stop the engine

(motor), remove the wire from the spark plug,
disconnect the cord on electric motors,

thoroughly inspect the snow thrower for any

damage, and repair the damage before restarting
and operating the snow thrower.

zl_ If the snow thrower should start to vibrate

abnormally, stop the (motor) and check
immediately for the cause Vibration is generally
a warning of trouble..

5. Stop the engine (motor') whenever you leave the
operating position, before unclogging the auger/
impeller housing or discharge guide, and when

making any repairs, adjustments, or inspections

6 When cleaning, repairing, or inspecting, make

certain the augedimpeHer and all moving parts

have stopped. Disconnect the spark plug wire
and keep the wire away from the plug to prevent
accidental starting.

7. Take all possible precautions when leaving the

snow thrower unattended Disengage the auger/
impeller, shift to neutral, stop engine, and
remove key.

,l_lJIl_ II'l ......

SAFETY RULES

8. Do not tun the engine indoors, except when starting
the engine and for transporting the snow thrower in
or out of the building. Open the outside doors;
exhaust fumesare dangerous(containing CARBON

MONOXIDE,an ODORLESSand DEADLYGAS)

9° Do not clear snow across the face of slopes

Exercise caution when changing direction on
slopes_Do not attemptto clear steep slopes

10. Never operate the snow thrower without proper

guards, platesor othersafety protectivedevices
in place.

11o Never operate the snow thrower near glass

enclosures, automobiles, window wells,
drop-otis, and the like without proper adjustment
of the snow discharge angle. Keep children and
pets away.

12. Do not overload the machine capacity by
attempting to clear snow at too fast a rater

13. Never operate the snow thrower at high transport
speeds on slippery surfaces. Look behind and
use care when backing

14 Never direct discharge at bystanders or allow

anyone in front of the snow thrower.

15. Disengage power to the auger/impeller when
snow thrower is transported or not in use..

16 Llse only attachments and accessories approved

by the manufacturer of the snow thrower (such

as tire chains, electric start kits, etc.),,

17_ Never operate the snow thrower without good

visibilityor light. Always be sure of your footing,
and keep a firm hold on the handles, Walk; never
run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts frequently for

proper tightness to be sure the snow thrower
is in safe working condition

2. Never store the snow thrower with fuel in the fuel
tank inside a building where ignitionsources are

present such as hot water and space heaters,
clothes dryers, and the like,. Allow the engine to
cool before storing in any enclosure,

3o Always refer to operator's manual instructions

for important details if the snow thrower is to be

stored for an extended period

4 Maintain or replace safety and instruclion labels,

as necessary..

5. Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the auger/

impeller.

WARNING

This snow thrower Is for use on sidewalks,
driveways, and other ground level surfaces°

CAUTION should be exercised while using on
steep sloping surfaces. DO NOT USE SNOW

THROWER ON SURFACES ABOVE GROUND
LEVEL such as roofs of residences, garages,
porches or other such structures or buildings.

LOOK FORTHIS SYMBOL TO POINT OUT
IMPORTANT SAFETY PRECAUTIONS. IT
MEANS--ATTENTION!!! BECOME
ALERTI!! YOUR SAFETY IS INVOLVED.

......c=.0r,ia o s.io,,65WA""i.G!

_i The engine exhaust from this product

contains chemicals known to the State
of California to cause cancer, birth de-
fects or other reproductive harm.

3

CONGRATULATIONS on your purchase of a Sears
Craftsman Snow Thrower it has been designed, engi-

neered and manufacturedto give youthe best possible

dependability and performance

Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
CenterlDepartmenL Sears hascompetent, well-trained
techniciansand the propertoolsto service orrepairthis
unity

Please read and retainthismanual The instructions will
enableyouto assemble andmaintainyoursnowthrower
properly. Always observethe "SAFETY RULES:

: RODUCT SPECIFICATIONS

llll i

HORSE POWER: 5 hp

DISPLACEMENT: 12.04

cu. in.

GASOLINE CAPACITY: 2 quarts

Unleaded

OIL (21 oz. Capacity): SAE 5W-30

SPARK PLUG : Champion
(GAP .030 in.) RJ19LM

VALVE CLEARANCE: Intake: .010 In.

Exhaust: .010 In.

MAINTENANCE AG REEMENT

A Sears Maintenance Agreement is available on this
product Contact your nearestSears Store for details

CUSTOMER RESPONSIBILITIES

® Read and observe the safetyrules
e Followa regularschedulein maintaining,caring for and using your snow thrower

e Followthe instructions under "Customer Responsibilities" and "Storage" sections of thisowner's manual

TWO YEAR LIMITED WARRANTY ON CRAFTSMAN

SNOW THROWER

For two years fromthe date of purchase,when this Craftsman Snow Thrower is maintained, lubricated
and tuned-up according to the instructions in the owner's manual, Sears will repair, free of charge, any

defect in material and workmanship_

If this Craftsman Snow Thrower is used for commercial or'rental purposes, this warranty applies for only

90 days from the date of purchase.

This warranty does not cover the following:
e Expendable items which become worn during normal use, such as spark plugs, drive belts and shear

pins.

o Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure

to maintain the equipment according to the instructions contained in the owner's manual

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE
NEAREST SEARS SERVICE CENTERIDEPARTMENT tNTHE UNITED STATES THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state_

SEARS, ROEBUCK AND CO Department DI817WA, Hoffman Estates, IL 60179

4

SA FEm_ RULES ........................................ 2_3

PRODUCT SPECIFICATIONS .......................... 4

CUSTOMER RESPONSIBILITIES ....4,16-t8

WARRANTY ........................................................ 4

TABLE OF CONTENTS ............................................5

INDEX ......................................................................5

ASSEMBLY ..................................................... 6-9

OPERATION .......................................................10-t 5

SERVICE AND ADJUSTMENTS ..............I9-25

STO RAG E ..................................................... 26

TROUBLE SHOOTING ..............................................27

REPAIR PARTS (SNOW THROWER),,,. 28-39

REPAIR PARTS (ENGINE) .........................40-43

PARTS ORDERING/SERVICE ....................... 44

A

Adjustment:

Belt

Traction and Auger .......................20

Belt Guide ..................................................22

Cable .........................................................20

Carburetor ....................................................24

Frictbn Wheel ................................................22

Spark Plug .............................................25

Assembly:

Crank Assembly ..................................8

Shifter Lever Knob .............................9

Skid Height Adjustment ...............8, 19

Snow Chute ...........................................9

Unpacking .........................................................7

B

Bells:

Adjust Belts .............................................20

Belt Guide Adjustment ..........................22

Replace Belts ...........................................21

C

Cables, Clutch ..............................7, 9, 20

Carburetor: ...................................................24

Choke ................................10, 11, t4,15

Clutch, Levers .............................7, 9,10, 12

Controls:

Engine ......................... 10, 11, 14, 15

Snow Thrower ........................10, 11,12

Crank:

Assembly ...............................................8

Operation ................................................11

Customer Responsibilities ..........4,16-18

Agreement .............................................4

Auger Gear Box ........................................18

Auger Shaft ............................................17

Engine....................................................i8

General Recommendations ................16

Hex Shaft and Gears .........................18

D

Drive, Auger ..................................................12

Drive, Traction..........................................12

Deflector, Snow Chute ...........................11

E

Engine:

Control ..................................10, tl, 14, 15

Oil Cap .........................................13, 18

OilChange ...................................................18

OilLevel ......................................13, 18

OUType ..................................4, 13, 18

Speed Governor .....................................24

Starting, Electrically...............................14

Starting, Manually ......................14, 15

Storage ...................................................26

INDEX

F

Fuel, Type ....................................4, 13, 18

Fuel, Storage .......................................t3, 28

Friction Wheel:

Adjustmen!..................................................22

Replacement ...................................23

G

Gears:

Auger Gear Box .......................................18

He× Shaft ................................................18

H

Handle, Upper and Lower .................7, 8

Height Adjust Skids ...............................8, 19

Hex Shaft ...................................................18

I

Ignition, Key .......................I0, 11, !4, 15

Index.....................................................5

L

Levers:

Auger Drive Clutch .................................

........................................7, 9, 10, 11, t2, 20

Choke .........................10, 11, 13, !4, 15

Shitter .............................................9, 10, 12

Throttle Control ..............I 0, 11, 14, 15

Traction Drive Clutch ...............................

..........................................7, 9, 10, 11,12, 20

Lubrication:

Auger Gear Box .........................................18

Auger Shaft .............................................17

Axles ......................................................17

Chart .............................................................16

Dfsc Drive Plate ........................................17

Engine ....................................13,18,26

Hex Shaft and Gears ...........................18

O

Oil:

Engine ........................................4, !3, 18

Extreme Cold Weather ...............13,18

Storage .....................................................26

Type ......................................................4, 13, 18

Operation:

Engine Controls .............10, 11, 14,15

Operating Snow Thrower., 11, 12, 15

Lockout Pin, Wheel ............................12

Operating Tips ........................................15

Startingthe Engine, Electric .............14

Starting the Engine, Recoil ................15

Snow Thrower Controls ...............10-12

P

Parts ..............................................................28-43

Primer Button .....................10, 11, 14,15

R

RepairtReplacement Parts .......... 28-43

Recoil Starter ......................................14

Replacements:

Auger Shear Bolt .............................24

Belts ......................................... 20,21

Friction Wheel .................... 22,23

S

Safety Rules ......................................2, 3

Service and Adjustments:

Auger Housing Height .............. 7, !8

Auger Shear Boft ........................ 23

Belts ........................................... 20-21

Bell Guide ..................................... 22

Belt Replacements .................... 20

Cable ................................. 7, 9, 20

Carburetor .......................... 13,24, 26

Friction Wheel ..................... 22, 23

Scraper Bar .............................. t9

Spark Plug .............................. 25

Spark Plug .............................. t8, 25

Specifications ................................. 4

Speed Governor ........................... 24

Starting the Engine:

Recoil Start ........................ 14, t5

Electric Start ................................... t 4

Stopping the Engine ................. 14

Stopping the Snow Thrower ............ 11

Shipping Carton ...................................6, 7

Skid Height ......................................8, 19

Shifter Lever ................................ 9,12

Shear Bolts ....................................... 24

Storage ........................................... 26

T

Table of Contents ............................. 5

Trouble Shooting Chart ................... 27

Tools for Assembly .......................... 6

Traction Drive Belt .............. 20, 2t

Tire Pressure ................... 13,19

W

Warranty ............................................. 4

Wheel, Lockout Pin ...................... 12

CONTENTS OF

HARDWARE PACK

CONTENTS OF PARTS BAG

................................. ,,,,, ,,,,,,,,,,,,,,,,,,

"2 - Spare Shear Bolts

(1/4.20 x 1-3/4 In.)

DQ

*2 - Spare Spacers

1- Knob With Threads (not shown actual size)

"2 - Spare 1t4 - 20 Locknuts

1 - Owner's manual (not shown
actual size)

*Non-Assembly Parts

Parts packed separately in carton (not shown full size)

1 - Starter Molor Cord (not
shown actual size)

I
I
I
i
I

1 - Parts Bag

1- 5W30 container oft

='_L

1 -Snow Chute Assembly

1 - Crank Assembly

2 - Ignition Keys (Attached to engine In ptastlc bag)

6

H ,,,,,i ,,i IIIIH,.I. II.I I I ,I Illll II I ,/'/ I,,,,,,, .....

AS LY

TOOLS REQUIRED FOR ASSEMBLY ......................................................

1 - Knife (to cut carton and plastic ties)
2 - !12 inch wrenches (or adjustable wrenches)
2 - 9116 inch wrenches (or adjustable wrenches)
2 - 3/4 inch wrenches (or adjustable wrenches)

t - Pliers (to spread cotter pin)

I- Screwdriver
1 - Measuring Tape or Ruler

Figure 1 shows the snowthrower in the shipping position

Figure 2showsthe snowthrowercomptetely assembled

Reference to the right and left hand side of the snow
thrower is from the operator's position at the handle

TO REMOVE SNOW THROWER

FROM CARTON (See Fig. 1)

® Locate and remove container of 5W30 oil

• Locate the crank assembly and place the assembly

as{de,

O

O

® Remove and discardthe packing materialfrom around

snow thrower,

® Cut all four comers of the carton from top to bottom

and lay the panels flat.

e Cut ties securing the clutch control cables to the lower

handle and lay cables back away from the motor

frame°

Roll thesnowthrower off the carton by puli_ngon the

lower handle_CAUTION: DO NOT back over cable.

To complete upper handle installationand install
chute crank assembly, see To Install The Upper

Handle and Crank Assembly paragraph on page 8
NOTE: Itthe cables have become disconnected from the
clutch levers, reinstall the cables as shown in Fig, 3 and

Fig, 3Ao

i i ill iqt ii mE HqLI II

........... 4" LG FREE

STATE 3" LG FREE

STATE

TRACTION __ AUGER

DRIVE.,.. / DRIVE

SPRING_\.. J SPRING

tRACTION_"__ _--"_ f_ AUGER

DRIVE _1_"//,, _,_DRIVE

SPR|NG-.._ _ H SPRING

LEVER 1___2 ......i,;,,'i,,,i,,ii'i,i,_ CABLE,

FIG. 3A

CAU]ION :IF YOUARE REMOVINGSNOW

FROM ANY GRAVELED OR UNEVEN

SURFACE, RAISE THE FRONT OF THE

SNOW THROWER BY MOVING THE

SKIDS DOWN. THIS WiLL HELP TO PRE-
VENT STONES AND OTHER DEBRIS
FROM BEING PICKED UP AND THROWN

BY THE AUGER.

LOWE HANDLE

SHIFTER

PLATE

UPPER

HANDLE

ASSEMBLY

FIG. 1

ADJUST SKID

FIG. 2

DRIVE

LEVER

FIG. 3

7

LY

HOW TO SET UP YOUR SNOW

THROWER

® Your snow thrower is equipped with height adjust

skids (See Fig_ 2) on the outside of the auger
housing. To adjust the skid height for different
conditions, see To Adjust Skid Height paragraph or]
page 19.

TO INSTALL THE UPPER HANDLE
AND CRANK ASSEMBLY

® Remove the screws, flatwashers, lockwashers, and

hex nuts securing the shifter plate in the lower holes

of the lowerhandle and move shift lever to 3rd gear

(See Fig. 4A)_

@ Loosen, but do not remove, the screws, flatwashers,

tockwashers,and hex nuts in the upper' holes of the
lowerhandle.

® Raise upper handle into operating position. Upper

handle should be to tile outside of the lowerhandle
and shifter plate to the inside.,

® Replace theright hand screw,flatwasher, Iockwasher,

and hex nut through the handle and shifter plate,.Do
not tighten until all bolts are in place

NOTE: Unless you have the assistance of another per-
son, it may be easier to installone side of the handle at a
time.

® Remove the 3/8" nylon Iocknut and flatwasher from

the eye bolt assembly (on the chute crank assembly
removed eadier). Check to make sure the two 3t8"
jamnuts are tight., The jam nuts should be2.75 inches
from the end of the eye bolt. (See Fig. 4B).

® Install eye bolt through lower hole inthe lefthandside

of the handle and shifter plate (See Fig. 4B).

e Install the 3!8" flatwasher and the 3t8" nylon Iocknut

looselyon the eye bolt as shown in FIG 4B.

® Tighten nut on eye bolt installedearlier, keeping eye

in linewith the rod while tightening the inside securely

® Carefully remove cotterpin, clevis pin and drilled pin

from yoke end of crank rod assembly.

® Place universal joint into end of worm gear lining up

large holes. Insert drilled pin (ensure opening in pin
is in line with small openings in universal joint).

® Place yoke end of crank rod around universal joint,

lining up openings, Insert clevis pin throughassem-
bly and secure with cotter pin.. Spread ends of cotter
pin to lock in place..

• Tighten the screw, flatwasher, !ockwasher and hex
nut at the lower right hand hole (See Fig 4A).

NOTE: Make sure the cables are not caught between the
upper and lowerhandle,
® Tighten two upper handle boils.

UPPER

)LE

11t32" FLATWASHER

NUT

BLACK 2.3_ ,_

CAP BOLT

5/16" HIFTER

LOCKWASHER PLATE

FIG, 4A

ADJUSTNUTSTO

UPPER

HANDLE_,_ MOVE EYE BOLTIN

OUT

EYE

3/8"

FLAW='ASHER

LOCKNUT

FLATWASHER

ADAPTER

FIG. 4B

CLEVIS PiN 'ER PIN

UNIIVERSALJO]NT

CRANK ROD

ASSEMBLY

DRILLED PIN

FIG. 5

TO iNSTALL SHIFTER LEVER KNOB

@ Thread the shifter lever knob onto the threaded end

of the shifter lever until itissnug against the hex nut
and the lip is pointed toward the engine. Tighten the
hex nutagainstthe bottom o! the shiftlever knob (See
Fig. 6).,

TO CHECK/ADJUST CLUTCH

CONTROL CABLES

The control cables, Fig_7, attached to the auger clutch

lever and traction clutch lever may need to be adjusted

before you use your snow thrower.

For instructionson checking or adjusting the control
cables, see ToAdjust Clutch Control Cables paragraph on
page 20.

TO ASSEMBLE SNOW CHUTE

• Remove three carriage bolts, flatwashers, and nuts
from snow chuteflange.

e Position snow chute on snow chute flange and align

the three holes inthe snow chute with holes insnow

chute flange.

e Replace carriage bolts (from insideofchute) asshown

in FIGo7A. flat washers, nuts and tighten..

_/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW
SNOW THROWER, WE WISH TO ASSURE THAT YOU

RECEIVE THE BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

#' All assembly instructionshave been completed.

4' The discharge chute rotates freely.
/ No remaining !ooseparts incarton_.

WHILE LEARNING HOW TO USE YOUR SNOW
THROWER, PAY EXTRA ATTENTION TO THE

FOLLOWING IMPORTANT ITEMS:

/./' Engine oil is at proper level.

i'v" Make sure gas tank is filied properly with clean, fresh,

unleaded gasoline.

/,/' Become familiar with all controls-their location and

function.Operate controts before starting engine.

LEVER

FIG. 6

T.A'c:noNcLuTC.L E. Au E"CLuTc,LEVER

CONTROL CABLES

FIG.7

LOCKNUTS

FLA'TWASHER

SNOW CHUTE

_,GE

BOLTS

FLANGE

FIG. 7A

9

......... i ii iillllIll II,,11I, ul Ill I ll,,I.

O T

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW

THROWER= Compare the illustrationswithyour snow throwerto familiarize yourselfwith the locationofvarious

controlsand adjustment& Save this manualfor future reference.

AUGER TRACTION

DRIVE DRIVE LEVER

LEVER

KEY

BUTTON

STARTER

SPEED
SHIFTER

LEVER

CRANK

ASSEMBLY

CHUTE
DEFLECTOR

DISCHARGE

CHUTE

\

STARTER

HANDLE

THROTTLE CONTROL

HEIGHT ADJUST SKIDS

S_RAPER BAR

FIG. 8

SEARS SNOWTHROWERS conformto the safety standards of the American National Standards Institute, B71 3-1984

........................ . ..... ,,,, , ,,,,,,,,, , ,,,,

AUGER DRIVE LEVER - Starts and stops the auger and
impeller (snow gathering and throwing).,

TRACTION DRIVE LEVER - Propels the snow thrower
forward and in reverse,

SPEED SHIFTER LEVER - Selects the speed of the
snow thrower (6 speeds forward and 2 speeds reverse).
CRANK ASSEMBLY - Changes the direction of snow
throwing through the discharge chute.
CHUTE DEFLECTOR - Changes the distance the snow

is thrown,,

DISCHARGE CHUTE - Changes the direction the snow
is_itrown.

10

HEIGHT ADJUST SKIDS - Adjusts theground clearance
of the auger housing,

IGNITION KEY - Must be inserted to start the engine
ELECTRIC STARTER BUTTON - Used to start the

engine using the 120 V,. electric starter
RECOIL STARTER HANDLE - Stads the engine manu-
ally,.
CHOKE CONTROL - Used to start a cold engine
PRIMER BUTTON - Injects fuel directty into the carbure-
tor manifofd for fast starts in cold weather

THROTTLE CONTROL - Controls the engine speed

OPE

TION

The operation of anysnowthrower can result in foreign objects being thrownintothe
eyes, which can result in severe eye damage. Always wear safety glasses or eye
shields while operating the snow thrower.
We recommend standard safety glasses available at SEARS Retail Stores or
Service Centers

u

These symbols may appear on your unit° Learn and understand their meaning.

ENGINE

START

ENGINE OFF CHOKE FAST SLOW

RUN OFF

STOP FUEL

OIL PRIMER

BUTTON

TRACTION

DRIVE

CLUTCH

AUGER

DRIVE

CLUTCH

IGNI_ON KEY

INSERTTO

RUN PULL OUT

TO STOP

CAUTION: READ OWNER'S MANUAL BE-

FORE OPERATING MACHINE, NEVER
DIRECT DISCHARGE TOWARD BY-

STANDERS. STOP THE ENGINE BEFORE
UNCLOGGING DISCHARGE CHUTE OR
AUGER HOUSING AND BEFORE LEAV-
ING _'HE MACHINE.

HOW TO USE YOU R SNOW
THROWER

TO STOP YOUR SNOW THROWER

• To stopthrowing snow, release the augerdrive lever

(See Fig. 11, page 12)..

® To stop the traction drive, release the traction drive

lever. (See Figure ! 1, page ! 2),.

® To stop the engine, push the throttle control lever to

STOP and pull out the ignition key (See Fig. 10).

NOTE: DO NOT turn key..
TO CONTROL SNOW DISCHARGE
O

O

Turn the crank assembly to set the direction of the
snow throwing,

Loosen the wing knob on the chute deflector and

move the deflector to set the distance,, Move the
deflector UP for more distance, DOWN for less
distance. Then tighten the wing knob (Fig 9)

11

WING KNOB

FIG. 9

THROTTLE

CONTROL

FIG. 10

STARTER

HANDLE

/1111 i IIH,

O

TO MOVE FORWARD AND BACKWARD

@ To shift, re]easethe tractiondrivelever andmovethe

speed shifterlever tothe speed youdesire, Ground
speed isdetermined bysnow conditions,,Selectthe
speed you desire by movingthe speed shifterlever
(eft intothe appropriatenotchontheshiftlever plate:

Speeds 1, 2 - Wet, Heavy, Extra Deep

Speed 3 - Light
Speed 4 - Very Light

Speeds 5, 6 _Transportonly

• Engage the traction drive lever (See Fig 11, left
hand)_As the snow thrower starts to move, maintain
a firm hold on the handles, and guide the snow
thrower along the clearing path Do not attempt to
push the snow thrower.

@ To move the snow thrower backward, move the

speed shifter lever right into first or second reverse
and engage the traction drive lever (left hand).,

IMPORTANT: NEVER MOVE THE SPEED SHIFTER

LEVER WHILE THE TRACTION
LEVER IS DOWN

TO THROW SNOW

@ Push down the auger drive lever (See Fig. 11, right

hand)

@ Release to stop throwing snow.

TO USE WHEEL LOCKOUT PIN

® The left hand wheel is secured to the axle with aklick

pin (See Fig_!2A). This unit was shipped with this
klick pin in the locked (through wheel hole) position_

Q For ease of maneuverability in light snow conditions,

disconnect the klick pin fromthewheel locked position
and push into the single wheel drive (unlocked axle
hole only) position (See Fig. t2B).

® Make sure that the klick pin is in the single wheel

drive position of the axle only and not through the
locked position

ATION

TRACTION DRIVE

LEVER

AUGER DRIVE

LEVER

\

HAND

FIGo 11

KUCK PIN

/ RIGHT

HAND

LOCKED

POSITION

2-WHEEL DRIVE

FIG, 12A

KLICK PiN

UNLOCKED

POSITION

SINGLE WHEEL DRIVE

FIG. 12B

12

i ,,, ,,,,,,,,,,,,,,,,,, ..................................................................

OP T

OIL FILL CAP/DIPSTICKBEFORE STARTING THE ENGINE

® Ifthe snowthrowermustbe moved withoutthe aidof

theengine, itis easiertopullthesnow throwerbythe

handles rather than pushing

O Before you service or start the engine, familiarize

yourself with the snow thrower Be sure you
understand the function and locatfonof all controls.

NOTE: Check tension of clutch cables before starting the
engine_(See ToAdjust The Control Cables paragraph on
page 20).

• Be sure that all fasteners are tight
® Make sure the height adjust skids are properly

adjusted (See To Adjust Skid Height paragraph on
page 19)o

® Check tire pressure (14 to 17 pounds) See side of

tire for maximum inflation Do not exceed maximum
pressure

FILL OIL:

This snow thrower was shipped with a container of

5W30 oil. This oil must be added to the engine before
operating Remove the oil fill cap/dipstick and fill the
crankcase to FULL line on dipstick (2t ounces) (See Fig

13).
NOTE: Engine may already contain some residual

oil. Check frequently when filling the crankcase, Do

not over-filL

Tighten the fill cap/dipstick securely each time you check
the oil level

NOTE: Oil must be changed after the first 2 hours of
operation to extend engine life.

For extreme cold operating conditions o! 0°F and below,

use apartial synthetic 0W30 motor oil for easier starting

NOTE: OIL LEVEL MUST

BE BETWEEN FULL

AND ADD MARK

FILL GAS:

FIG_13

Fill the fuel tank withclean, fresh, unleaded grade auto-
motive gasoline° Be sure that the container you pour the
gasoline from is clean and free from rust or other foreign
particles. Never use gasoline that may be stale from long
periods of storage in the container

WARNING; Experience indicates that alcohol blended
fuels (called gasohol orthose using ethanol or methanol)
can attract moisture which leads to separation andforma-
tion of acids during storage the fuel system of an engine
while in storage_ Acidic gas can damage the fuel system
of an engine while in storage°

To avoid engine problems, the fuel system should be

emptied before storage for 30 days or longer Start the

engine and let it run until the fuel lines and carburetor are

empty. Use the carburetor bowl drain to empty residual
gasoline from the float chamber (Fig 37, page 26) Use
fresh fuel next season (See Storage instructionson

page 26 for additional information,,)

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur

13

TO STOP ENGINE

® To stop engine, move the throttle control lever to

STOP positionand remove key Keep the key in a

safe place_The enginewiltnotstartwithoutthe key_

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficientoil. The snow

throwerengine isequippedwith a 120 voltAC_ electric

starter and recoil starter, Before starting the engine, be
certain that you have read the following information:

COLD START (See Fig. 14)

® Be sure theauger drive and traction drive leversare

in the disengaged RELEASED position.
e Move the throttle controlto RUN position
® Remove the keys from the plastic bag, Insert one

key into theignition slot. Be sure itsnaps intoplace

DO NOTTURN KEY..Keep the second key inasafe

place,

@ Rotate the choke knob to FULL choke position.

® Connect the power cord to the switch box on the

engine.

® Plug the other end of the power cord intoa three-

hole, grounded 120 volt A_C..receptacle.

® Pushthe primer button while covering the vent hole

as follows: (Remove finger from primer button
between primes).

Do not prime if temperature is above 50°F.

Two times iftemperature is 50°F to 15°F.

Four times if temperature is below 15°F.

® Push down on the starter button until the engine

starts.. Do not crank for more than 10 seconds at a
time, This electric starter isthermally protected_If

overheated it will stop automatically and can be
restarted only when it has cooled to a safe
temperature (a wait of about 5 to 10 minutes is
required).

® When the engine starts, release the starter button

and slowly rotate the choke to OFF position. If the
engine falters, rotate the choke to FULL and then
gradually to OFF.

® Disconnect thepowercord from the receptacle first

and then from the switch box on engine.

NOTE: Allow the engine to warm up for a few minutes
because the engine will not develop full power until it
reaches operating temperature.

® Run the engine at full throttle RUN when throwing

snow.

PRIMER ELECTRIC

CHOKE BU'FI'ON rER

CONTROL

,_ BUTTON

/

IGNITION RECOIL

KEY STARTER

FIG,14

CAUTION: GASOLINE ISFLAMMABLE AND
CAUTION MUST BE USED WHEN HAN-
DLING OR STORING IT.

DO NOT FILL FUEL TANK WHILE SNOW

THROWER IS RUNNING,WHEN IT IS HOT,

OR WHEN SNOW THROWER IS IN AN EN-
CLOSED AREA.

KEEP AWAY FROM OPEN FLAME OR AN
ELECTRICAL SPARK AND DONOT SMOKE
WHILE FILLING THE FUEL TANK.

NEVER FILL THE TANK COMPLETELY.
FILL THE TANK TO WITHIN 114" - 1t2"
FROM THE TOP TO PROVIDE SPACE FOR
EXPANSION OF FUEL.

ALWAYS FILL FUEL TANK OUTDOORS
AND USE A FUNNEL OR SPOUT TO PRE-
VENT SPILLING.

MAKE SURE TO WIPE UP ANY SPILLED
FUEL BEFORE STARTING THE ENGINE,

STORE GASOLINE IN A CLEAN, AP-
PROVED CONTAINER AND KEEPTHE CAP
IN PLACE ON THE CONTAINER_

TO STARTENGINE (Recoil Starter)

Be surethatthe engine has sufficient oil.The snow thrower
engine is equipped with a recoit starter, Before starting the
engine,be certain that you have read the foUowinginforma-

rion:

COLD START (See Fig. 14)

® Be sure the augerdfive and tractiondrive levers are in

thedisengaged RELEASED position.

® Move the throttle controlto RUN position.
® Remove the keysfrom the plasticbag.,Insertone key

intothe ignitionslot. Be sure it snaps into place. DO
NOT TURN KEY Keep thesecond key inasafe place

® Rotate the choke control to FULL choke position

t4

' OPE ...................................AT

CAUTION: NEVER RUN ENGINE
INDOORS OR IN ENCLOSED, POORLY
VENTILATED AREAS°ENGINE EXHAUST
CONTAINS CARBON MONOXIDE, AN

ODORLESS AND DEADLY GAS. KEEP
HANDS, FEET, HAIR AND LOOSE

CLOTHING AWAY FROM ANY MOVING
PARTS ON ENGINE AND SNOW

THROWER.

WARNING: TEMPERATURE OF
MUFFLER AND NEARBY AREAS MAY
EXCEED 150° F. AVOID THESE AREAS.

DO NOT ALLOW CHILDREN OR YOUNG

TEENAGERS TO OPERATE OR BE NEAR
SNOW THROWER WHILE IT IS
OPERATING.

CAUTION: DO NOT ATTEMPT TO RE-

MOVE ANY ITEM THAT MAY BECOME
LODGED IN AUGER WITHOUT TAKING

THE FOLLOWING PRECAUTIONS:

RELEASE AUGER DRIVEAND TRACTION
DRIVE LEVERS,,

- MOVETHROTTLELEVERTOSTOP PO-
SITION.

o REMOVE (DO NOT TURN) IGNITION

KEY.

o DISCONNECT SPARK PLUG WIRE,

• DO NOT PLACE YOUR HANDS IN THE
AUGER OR DISCHARGE CHUTE. USE
A PRY BAR.

O

Push the primer button while covering the vent hole
as follows: (Remove finger from primer button be-
tween primes)_

Do not prime if temperature isabove 50°E

Two times if temperature is 50°F to 15°F

Four times if temperature is below 15°F.

® Pull the recoilstarter handle rapidly. Do not allowthe

handleto snap back, butallow itto rewind slowlywhile
keeping a firm hold on the starter handle.

• As the engine warms up and begins to operate
evenly, rotate the choke control slowly to the OFF
position,. If the engine falters, return to FULL choke,
then slowly move to the OFF position.

NOTE: Allow the engine to warm up for a few minutes
because the engine will not develop full power until it
reaches operatingtemperature,

• Run the engine at full throttle (RUN) when throwing

snow°

WARM START

If restarting a warmengine after a short shutdown, leave

choke at OFF and do not push the primer button. If the
engine fails to start, follow the Cold Start instructions
above.

FROZEN STARTER

tf the starter is frozen and will not turnengine:

O Pull as much rope out of the starter as possible

• Release the starter handle and let it snap back
against the starter

Ifthe engine still fails to start, push the primer button two
or three times again and repeat the two previous steps
until the engine starts. Then continue with the directions
for cold slart.

To heip prevent possible freeze-up of recoil starter and

engine controls, proceed as follows after each snow

removal job

e With the engine running, pull the starter rope hard

with a continuous full arm stroke three or four times.

Pullingof starter rope will produce a loud clattering
sound This isnot harmlul to the engine or starter.

e With the engine not running, wipe all snow and

moisture fromthe carburetor cover inarea of control
levers. Also move throttle control, choke control, and
starter handte several times

SNOW THROWING TIPS

e For maximum snow thrower efficiency in removing

snow, adjust ground speed, NEVER the throttle.. Go
slower in deep, freezing, or wet snow. tf the track
slips, reduce forward speed, The engine is designed
to deliver maximum pedormance at full throttle and
should be run at this power setting at all times

e Most efficient snow throwing isaccomplished when

the snow is removed immediately after it falls.

® For complete snow removal, slightly overlap each

path previously taken.

e The snow should be discharged down wind whenever

possible_

@ For normal usage, set the skids so that the scraper

bar is1/8"above theskids. For extremely hardpacked
snow surfaces, adjust the skids upward so that the
scraper bar touches the ground.

O On gravel orcrushed rock sudaces, set the skids at

1-1/4" below the scraper bar (see To Adjust Skid
Height paragraph on page 19). Stones and gravel
must not be picked up and thrown by the machine

• After the snow throwing job has been completed,
allow the engine to idle fora few minutes, whichwill
melt snow and accumulated ice off the engine

• Clean the snow thrower thoroughlyafter each use

I, Remove ice and snow accumufation and all debris

from the entire snow thrower, and flush with warer (if
possible) to remove allsalt or other chemicals Wipe

snow thrower dry.

15

CUSTOM ILITI

J .,,,,,,,,

SERVICE RECORDS

,,,uL.... ,,J,..................

SCHEDULE

Fill in dates as you complete

regular service After Before As

First2 Each Needed
hours Use

Every I Every Every Each Before
5 10 25 Season Storage

Hours Hours Hours

SERVICE

DATES

Check Engine Oil Level _ pJ

Change Engine Oil _

- = =

Tighten Al!Screws and Nuts PJ .............. PJ I......

Lub,=teA,Pi,otPoint, V" _'

, , ,......... , ,,,,,.......

Lubricate Auger Shaft (See Shear
Bolt Replacement) _ PJ

Lubricate Disc Drive Plate Zerk (See
Customer Responsibilities) PJ PJ

J

,,,,, ,,,

iCheck Auger Clutch Cable
Adjustment (See Cable Adjustment) PJ

Check Traction ciUtch Cable ' i

Adjustment (See Cable Adjustment) _

AdjustD,iveSe,_ _" 11 I,"

Check Fuel

Drain Fuel

Replace Spark Ptug

GENERAL RECOMMENDATIONS

The warrantyon thissnowthrowerdoes notcover items

that have been subjected to operator'abuse or negli-

gence, To receive full value from the warranty,operator
must maintain snow thrower as instructed inthismanuat..

Some adjustments will need to be made periodically to
properly maintain your snow thrower

All adjustments inthe Service and Adjustments section of
this manual should be checked at least once each
season,,

AFTER FIRST USE

® Check for any loose or damaged parts.
® Tighten any loose fasteners.
® Check and maintain the auger
® After each use, remove all snow and slush off the

snow throwerto prevent freezing ofauger orcontrols

® Check controls to make sure they are functioning

properly,

® If any parts are worn or damaged, replace

irnmediately.

LUBRICATION CHART

Lubricate

Diso Drive
Plate Zerk

Moly

rease,,

Pate auger shafL
Coat with a clinging type
grease such as Lubriplate or
fiber Impregnated grease_

16

' CUSTO.........

............ i i i ill ii ,,ll ,lllll,i,illllllllllllll

i ILmTES

SNOW THROWER

LUBRICATION - EVERY TEN HOURS

@ Auger Shaft- For storage, lubricate auger shaft ( See

Fig, 16)withaclinging type grease such as Lubriplate.
When replacing shear bolts, remove shear bolts and
lubricate auger shaft (see To Replace Shear Bolt
paragraph on page 24).,

@ See Lubrication Chart diagram on page 16 for

lubrication points and type of lubricant,

LUBRICATION - EVERY 25 HOURS
@ Lubricate Disc Drive Plate every 25 hours and at the

end of the season and/or before storage,

To Lubricate:
@ Position speed selector lever in first gear

@ Tum disc drive plate clockwise by hand until grease

zerk is clearly visible at front center (see Fig. 18)

@ Place a coin or (a shim of equal thickness) between

the rubberfdction wheel and disc drive plate to pre-
vent rubber friction wheel contacting the drive disc,

@ Togrease zerk, use a handgrease gun, lubricate with

a Hi Temp EP Moly grease, (see Fig, 18 inset) DO
NOT over fill or allow grease to come in contact with
the disc drive plate or friction wheel or damage will

resulL Fill zerk only until grease becomes visible
below bearing assembly located under grease zerk,

(see Fig 18 inset)

IMPORTANT; Remove coin and ensure that a gap

exists between friction wheel and disc drive plate.

NOTE: Clean all excess grease found on friction disc hub.
CAUTION; Do not allow grease to contact friction wheel

and disc drive plate,

LUBRICATION - BEFORE STORAGE

@ Remove both wheels, grease (any automolive type

grease) both axles (See Fig 15) and replace wheels

Do this at least once a year and/or prior to storage,

AXLE

'_,

........AXLE

FIG. 15

FIG. 16

i i / iiii

HEX SHAFT AND GEARS

FRICTION

WHEEL

(Require No
Lubrication)

/

/

FRICTION

WHEEL

GREASE

ZERK

GAP BETWEEN

:RiCTION WHEEL

DISC DRIVE

DRIVE

..,PLATE

FIG. 18

17

.......................................................................................................... , ,, ,,,, ...............................

CUSTOM ILITIES

LUBRICATION .........

® Hex Shaft and Gears - Hex shaft and gears require

no lubrication All bearings and bushings are lifetime
lubricated and require no maintenance (See Fig. 18,

page 17).

NOTE: Any greasing or oiling of the above components

can cause contamination of the friction wheel Ifthe disc
ddve plate or friction wheel come in contact with grease

or oil, damage to the friction wheel will result.,
Should grease or oilcome in contact with the disc drive

plate or friction wheel, be sure to clean the plate and

wheel thoroughly_

NOTE: For storage, the hex shaft and gears should be

wipedwith 5W30 motor oitto prevent rusting(See Fig. t8,

page 17).
@ Auger Gear Box - The auger gear box has been

factory lubricated for life. if for some reason lubricant

should leak out, have auger gear case checked by a
competent repairman.

ENGINE

LUBRICATION

FIG. 19

i, i i i i ....,i lira. I II.lJIL i HI] ,,i m.,

FIG. 20

Check the crankcase oil level (See Fig. 19)before startng
the engine and after each five (5) hours of continuous
use.,Add S.,A.E. 5W30 motor oil as needed. Tighten fill
cap/dipstick securely each time you check the oil Ievel,
SrAE 0W30 motor oil may be used to make starting
easier in areas where the temperature is 20° F or lower.

OIL RECOMMENDATION

Only use high quality detergent oil ratedwith API service

classification SG Select the oi!'s viscosity grade accord-

ing to your expected operating temperature:

RECOMMENDED VISCOSITY GRADES

LDER_€ .{ _WARMER

5W30 SAE30

NOTE: Forextreme cold operating conditions of0° F and
below, use partial synthetic0W30 oilfor easier starting

NOTE: Although multi-viscosity oils improve starting in
cold weather, these multi-viscosity oils will result in
increasedoilconsumptionwhen used above32°F Check
your engine oil level more frequently to avoid possible
engine damage from running low on oil,,

Change the oil after first two hours ofoperation and every
25 hours thereafter or at least once a year if the snow
thrower is not used for 25 hours (See Fig 20)

e Position snow thrower so that the oil drain plug is

_owestpoint on the engine Remove oil drain plug
and oil fill capfdipstick Drain oil into a suitable

container. Oil will drain more freely when warm

0 Replace oil drain plug and tighten securely Refill

crankcase with S.AE 5W30 motor oil

SPARK PLUG

• Make sure that thespark plug is tightened securely
into the engine andthe spark plug wire isattached to
the spark plug

® ifatorque wrench isavailable, torque plug to18to23

foot pounds,

® Clean the area around the spark plug base before

removal to prevent dirt from entering the engine

® Clean the spark plug and reset the gap periodically

at .030 inch.

18

_ CAUTION: ALWAYS DISCONNECT THE

SPARK PLUG WIRE AND TiE BACK
AWAY FROM THE PLUG BEFORE MAK-
ING ANY ADJUSTMENTS OR REPAIRS.

TO ADJUST SKID HEIGHT

This snow thrower is equipped with two height adjust-

ment skids, located on the outside of the auger housing
(See Fig°21). These skids elevate the front of the snow

thrower°

For normal hardsurfaces, such as a paved driveway or

walk, adjust the skids as follows:

@
@

O

Check tire pressure (14 to 17 pounds).
Place the extra shear bolts supplied (found in parts

bag) under each end of the scraper bar nearbut not
under the skid_

Loosen the skid mounting nuts (See Fig 21), and
adjust the skids to allow the front of the snow thrower

to rest on the shear bolts. Retighten the mounting

nuts_
® Set the skid on the other side at the same height..
NOTE: For graveled or uneven surfaces, raise the front

of the snow thrower by moving the skids down. This will

help prevent rocks and other debris from being picked up
and thrown by the auger°

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper barwifl have a
definite wear pattern,.The scraper bar inconjunction with
the skids should be adjusted to allow 1t8" between the

scraper bar and the sidewalk or area to be cleaned. The
scraper bar may have to be returned to itsoriginal lower
setting to maintain the original performance level_To
adjust:

• Position the snow thrower on a level surface.

• Loosenthecarriage boltsand nuts securingthe scraper
bar to the auger housing.

® Adjust the scraper bar to the proper position.

@ Tighten the carriage bolts and nuts, making sure that

the scraper bar is parallel with the working surface

@ For extended operation, the scraper bar may be

reversed if the scraper bar must be replaced due to

wear, remove the carriage bolts and nuts and install a

new scraper bar_

SKID MOUNTING NUTS

AUGER HOUSING

HEIGHT ADJUST SKID

FiG, 21

CAUTION: BE CERTAIN TO MAINTAIN
PROPER GROUND CLEARANCE FOR
YOUR PARTICULAR AREA TO BE

_ CLEARED. OBJECTS SUCH AS GRAVEL,

STONES OR OTHER DEBRIS, IF STRUCK
BY THE IMPELLER, MAY BE THROWN
WITH SUFFICIENT FORCE TO CAUSE

PERSONAL INJURY, PROPERTY DAM-
AGE OR DAMAGE TO THE SNOW
THROWER.

O

Make sure both tires are equally inflated,Propertire
pressure is 14to 17 PSt,See side of tire formaximum
inflation, Do not exceed sidewall maximum pressure

on tire.

!9

Periodic adjustment ofthe cables mayberequired due to

normal stretch and wear on the belts. Tocheck for correct
adjustment, the control lever must be in the full forward
position, restingonthe plasticbumper._The control cables

are correctly adjusted when the center of the "Z" fitting is

between the center and top of the hole in the ctutch lever

and there is no droop in the cable (See Fig._23)
If adjustment is necessary:
® Disconnect "Z" Fitting from drive lever,
@ Push the cable through the spring (See Fig 24) to

expose the threaded portion of the cable

® Holdthe square er_ofthe threaded portionwith pliers

and adjust the Iocknut inor out until the excess slack
is removed (See Fig.24),

@ Pullthe cable backthroughthe springandconnect the

cable°

@ Do the same for'the otherlever cable,

NOTE: Whenever the traction drive or auger belts are
adjusted or replaced, the cabtes will needto be adjusted

TO ADJUST BELTS

Belts stretch during norrnal use._If you need to adjust

AUGER MUST REIN FULL

LEVER FORWARD POSmON

(Just Contacting

"Z" FITTING Plastic Bumper) WHEN

CHECKING

PLASI']C BUMPER

FIG, 23

,__/SPRING

,LOCKNUT

FIG. 24

the belts due to wear or stretch, proceed as follows:

AUGER DRIVE BELT
Ifyour snow thrower will not discharge snow, check the

control cable adjustmenL if it is correct, then check the

condition of the auger drive belt. It may be loose or

damaged., If it is damaged, replace it See To Replace

Belts paragraph on page2t., Ifthe auger drivebelt isloose,
adjust as follows:

® Disconnect the spark plug wire.
® Remove the belt cover (See Fig 27, page 21)
® Loosen the nut on the auger idlerpulley (See Fig 26)

and movethe pulley toward the belt about t/8"
® Tighten the nut..
® Press the auger drive lever, Check the tension on the

belt (opposite auger idler pulley). The belt should

deflect about 112"with moderate pressure (See Fig.

25),

NOTE: You may have to move the auger idlerpulley more

than once to obtain the correct tension
® Replace the belt cover..

® Check the clutch control cable adjustment,.

® Reconnect the spark plug wire

TRACTION DRIVE BELT

PULLEY

ENGAGED

DR|VE

PULLEY

112INCH

DEFLECTION

IMPELLER

PULLEY

FIG, 25

I I /I IIIIIIII II II IIII II IIIIII

_TRACTION DRIVE BELT

AUGER

DRIVE BELT BELT GUI DE

(Left Hand)

BELT GUIDE
(Right Hand)

!IVE

IDLER PULLEY

AUGER IDLER

PULLEY

The traction drive belt has constant spring pressure and
does not requireadjustment.

® Replace the traction drive belt ifit isslipping (see To

Replace Belts paragraph on page 21).

FIG. 26

.....SE ....................CE ADJ.................................................................TS

TO REPLACE BELTS

The drive belts on this snow thrower are of special
construction and should be replaced with original
equipmentbelts available from yournearest Sears Store

or Service Center.
You will need the assistance of a second personwhile

replacingthe belts.
Drainthegasolinefrom thefu eltankby removingthefuel

liner Drain the gas and reinstallthe fuel line

DOORS, AWAY FROM FIRE OR FLAME.

AUGER DRIVE BELT

If your snow thrower will not discharge snow, and the

auger drive belt is damaged, replace it as follows:
® Disconnect the spark plug wire

• Remove the belt cover (See Fig 27)
@ Loosen the belt guides (See Fig 28) and pull away

from the engine drive pulley

@ Loosen the nut onthe auger idler pulley (See Fig. 28)

and pull idler pulley away from the belt
@ Remove belt from engine drive pulley
@ Remove top two bolls securing auger housing to

motor mount frame, Loosen bottom two bolts. (See

Fig. 30, page 22),

@ Auger housing and motor mount frame wilt separate,

hinged by bottom two bolls.
@ Remove old belt from the auger drive pulley..
@ Install new replacement beltof thesame type ontothe

auger pulley.

@ Position belt onto engine drive pulley.

O Adjust theauger drive belt (see ToAdjust Auger Drive

Belt paragraph on page 20).

• Adjustthe belt guides (see ToAdjust The BeltGuides
paragraph on page 22).

• Replace top two bolts, Re-tighten bottom two bolts.

• Reinstall the belt cover_

@ Check the clutch control cable adjustment (see page

20).

@ Reconnect the spark plug wire.

TRACTION DRIVE BELT (See Fig. 28)

tf your snow thrower will not move forward, check the
traction drive belt for wear. (Check other causes also in
the Trouble Shooting Points section.) if the traction drive

belt needs to be replaced, proceed as follows:

• Disconnect the spark plugwire

@ Remove the belt cover,

@

@

®

0

@

@

@

@
®

0

0
®

iiii ilJlllllllllllllllllllllliji1¸/111i i

TRACTION DRIVE TRACTION DRIVE BELT

X 1/2 INCH SELF

TAPPING SCREW

iiiiHu

FIG. 27

DRIVE

BELT

BELT GUIDE
(Bight Hand)

TRACTION DRIVE

IDLER PULLEY

BELT GUIDE

DRIVE

PULLEY

AUGER IDLER

PULLEY

FIG, 28

Loosen nuton auger idlerand pull auger idler pulley
away from belt@

Remove auger drive belt from engine pulley
Pull the traction drive belt idler pulley away from the

drive belt.
Remove drive belt

Positionnew replacement belt of the same typeonto

traction pulley.

Pull idler pulley away from belt, allowing belt to be
positioned onto engine pulley

Release idler pulley Ensure idler pulley is properly

engaged with bell

Reinstall auger drive belt on engine

Adjust belt guides and tighten the mounting screws
(see To Adjust The Belt Guides paragraph on page

22).
Readjust auger idler to adjust belt See page 20

Reinstall the bell cover.
Reconnect the spark plug wire

@ Loosen bell guides and pull guides away from the

engine drive pulley.

21

S ...........CE ADJUST ..........TS

......... ..... Jl iiiii u i iiiiiii ,111,,,i / ,, ................ii : : : ................................... .

TO ADJUST THE BELT GUIDES ...................... .........................

MOTOR MOUNT FRAME

® Disconnect the spark plugwire.
® Remove the belt cover by removing the screw and

flatwasheron the leftand right hand sides See Fig 27,

page 21_
Q Engage the auger drive clutch lever.
® Measurethe distance betweenthe belt guides and the

belt (See Fig..29). The distance should be 3/32" for

each guide.,
@ tf adjustment is necessary, loosen the belt guide

mounting bolts. Move the beit guides to the correct

position,.Tighten the mounting bolts.
® Reinstall the belt cover.

® If adjustment is necessary, loosen the belt guide

mounting bolts. Move the belt guides to the correct

position. Tighten the mounting bolts

®

®

REMOVE

TOP
BOLTS
(EACH

(EACH SLOE)

FIG. 30

If adjustmentisnecessary:

PANEL

AUGER

HOUSING

(Bottom View}

® Loosen bolts in speed selector lever (See Fig 31B)

• Movefriction wheel to proper positionas indicatedin
previous step (Fig 3tA)..

Re-tighten bolts in speed selector lever
Reinstall the bottom panel.

Reinstall the belt cover.
Reconnect the spark plug wire.

........" : ......... ,--_ -,,-,,_,...__ AUaER_RiVEPULLEY

1NCH'W_ ._,.,. _ BELT GUIDE

3132

,4,.-.-\W

3132INCH

I .d _...-IMPELLER

_ T-'" ) PULLEY

®
O

FIG. 29

FRICTION

/

p

!

DISC DRIVE

PLATE

FIG. 31A

TO ADJUST THE FRICTION WHEEL

If the snowthrower will not move forward,you need to

checkthetractiondrive belt,thetractiondrivecableorthe
fdction wheel Ifthe friction wheel is damaged,itwillneed
to be replaced_See To Replace Friction Wheel para-

graphon page 23. Ifthe frictionwheel is notworn, check
the adjustment, as follows:

® Disconnectthe spark plugwire°

® Drainthe gasolinefrom the gas tank
® Stand snowthroweron the auger housing end.

® Remove the bottom panel (See Fig 30)..

® Positionthe shifter lever in first(1) gear.

• Notethe positionofthe friction wheelonthedisc drive

plate.The rightoutersideofthedisc drive plateshould
be 3" from the center of the friction wheel (See Fig.

31A).

SPEED SELECTOR LEVER

_...- - ........ .. __ .......

FIG. 31B

=_BOLTS

TO BE

LOOSENED

(Rear View)

22

S CE ADJUSTNIE TS

TO REPLACE FRICTION WHEEL BOLT

Ifthe snow thrower willnot move forward, and thefriclion

wheel is worn or damaged, you need to replace it as

follows: (First allow the engine to cool.)

_ CAUTION: DRAIN GASOLINEOUTDOORS

AWAY FROM FIRE OR FLAME.

® Drainthe gasoline from the fuel tank by removing the

fuel line. Drain the fuel and reinstall the fuet line

Q Disconnect the spark plugwire
@ Stand the snow thrower up onthe auger housing end

(See Fig. 33)_
® Remove thebottom panel (See Fig 30, page 22)_
® Remove the three (3) fasteners securing the friction

wheel to hub (See Fig. 32) and setfasteners aside,.
@ Remove the four bolts securing the bearing plates

(both sides).
@ Remove right side bearing plate Leave Hex shaft in

original position (See Fig. 33)
® Removefriclionwheelfromhub..Slipfrictionwheeloff

hex shaft towards right side (See Fig. 33).
O Position new friction wheel onto hub.

• Install bearing plates to original position. Ensure hex

shaft is engaged with both bearing plates:
@ Secure bearing plates using bolts removed earlier.
@ Secure friction wheel to hub using fasteners removed

eadier. Ensure hex shaft turns freely
NOTE: Ensure friction wheel and friction disc arefree

from grease or oil

• Replace bottom panel
@ Lowerthe snow throweronto the tires,

FRICTION

WHEEL

LOCKWASHER

SHAFT

BOLT

HUB

NUT

FIG. 32

LOCKWASHER

FRICTION

HUB

SHAFT

FASTENERS

(screws,

Iockwashers,

and nuts)

PLATES

L

".... '/ _ AUGER

%,. . J _"

,,iHOUSING

"_K_............................. ..::i._

(UNIT STANDING ON

AUGER HOUSING END)

FIG. 33

23