Sears Craftsman 113.199350,Craftsman 113.199300 Owner's Manual
i r
Save This Manual
For Future Reference
Sears
owners
manual
MODEL NO.
113.199300
SAW ONLY
113.199350
SAW WITH kEGS
Serial
Number ...........
Model and serial
number may be found
at the front of the base.
You should record both
model and serial number
in a safe place for
future use.
CAUTION:
Read GENERAL
and ADDITIONAL
SAFETY
INSTRUCTIONS
carefully
£RRFTSMRN
IO-INCH
RADIAL SAW
• assembly
• operating
• repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No 63944 Printed in U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW
If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or
workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may have other rights which very from state to state.
SEARS, ROEBUCK AND CO., 698F/31A Sears Tower, Chicago, IL 60684
general safety instructions for power tools
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its applications and
limitations as well as the specific potential hazards
peculiar to this tool.
2. GROUND ALL TOOLS
This tool bs equipped with an approved 3-conductor
cord and a 3-prong grounding type plug to fit the
proper grounding type receptacle. The green conductor
in the cord is the grounding wire. Never connect the
green wire to a live terminal.
3. KEEP GUARDS IN PLACE
in working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS
AND WRENCHES
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor
must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work
area.
8. MAKE WORKSHOP KID-PROOF
- with padlocks, master switches, or by removing
starter keys.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for which
it was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not
designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair. Roll long sleeves
above the elbow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANS Z87.1) at
all times. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses. Also, use
face or dust mask if cutting operation is dusty, and ear
protectors (plugs or muffs) during extended periods of
operation.
13. SECURE WORK
Use clamps or a vise to hold work when practical. It's
safer than using your hand, frees both hands to operate
tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15.
16.
17.
18.
19.
20.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and
changing accessories.
DISCONNECT TOOLS
before servicing; when changing accessories such as
blades, bits, cutters, etc.
AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging
in.
USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that accompany
the accessories. The use of improper accessories may
cause hazards.
NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool such that
it is necessary to stand on the tool to reach them.
CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that it
will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may .affect its operation. A guard or
other part that is damaged should be properly repaired
or replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction
of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING
UNATTENDED
Turn power off. Don't leave tool until it comes to a
complete stop.
additional safety instructions for radial saws
CAUTION: Always disconnect the power cord before
removing the guard, changing the cutting tool, changing
the set-up or making adjustments. Shut off motor before
performing layout work on the saw table.
WARNING: DO NOT CONNECT POWER CORD UNTIL
THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY
COMPLETED:
I. Assembly and alignment.
II. Examination and operating familiarity with ON-OFF
switch, elevation control, yoke index and lock, bevel
index and lock, carriage lock, guard clamp screw,
spreader and antikickback device, and miter index
and lock.
III. Review and understanding of all Safety Instructions
and Operating Procedures thru-out manual.
INSTALLATION
1. Set carriage lock before moving the saw.
2. Bolt the saw to the floor if it tends to slip. walk, or slide
during normal operation.
3. Mount the saw so the table is approximately 39"
above the floor.
4. Mount the saw so that arm slopes slightly downward
to the rear so the carrige will not roll forward due to
gravity.
5. If you attach any kind of table extensions over 24"
wide to either end of the saw, make sure you either
bolt the saw to the bench or floor as appropriate, or
support the outer end of the extension from the bench
or floor, as appropriate.
MINIMIZE ACCIDENT POTENTIAL
Most accidents are caused by FAILURE TO FOLLOW
setup and operating instructions:
(A) GENERAL
--Avoid awkward hand positions, where a sudden
slip could cause a hand to move intoa sawbladeor
other cutting tool. Never reach in back of or
around the cutting tool with either hand to hold
down the workpiece, or for any other reason; DO
NOT place fingers or hands in the path of the
sawblade.
-- Never saw, dado, mold, or rabbet unless the proper
•guard (complete with all its parts)is installed and
set up as instructed.
- NOTE THE FOLLOWING DANGER LABELS
WHICH APPEAR ON THE FRONT OF THE YOKE
AND GUARD:
DANGER I
| RAe ANO _NO_S_AN00WNI r SMA_,IAI 8_10e_RATING _ACHINt INJ U RY CO
_fA_SAFf_0_LES NOT FE_O "
I_uw H()w T0IV0tD _ICIBAC_S MATFRIA t
T_I o_ OPeratiON TOOt. F _OM
If any part of this radial saw is missing or should
break, bend or fail in any way. or any electrical
component fail to perform properly, shut off power
switch, remove cord from power supply and
replace damaged, missing and/or failed parts
before resuming operation.
tF YOUR SAW MAKES AN UNFAMILIAR NOISE
OR IF IT VIBRATES EXCESSIVELY CEASE
OPERATING IMMEDIATELY UNTIL THE
SOURCE HAS BEEN LOCATED AND THE
PROBLEM CORRECTED
-- WARNING: DO NOT ALLOW FAMILIARITY
(GAINED FROM FREQUENT USE OF YOUR
SAW) TO BECOME COMMONPLACE. ALWAYS
REMEMBER THAT A CARELESS FRACTION OF
A SECOND IS SUFFICIENT TO INFLICT SEVERE
INJURY.
-- Before starting work, verify that no play exists
between the column & column support, or in the
carriage, and that arm. yoke. and bevel
locks!clamps are tight.
-- A large proportion of saw accidents is caused by
use of the wrong type blade, dull, badly set,
improperly sharpened cutting tools, by gum or
resin adhering to cutting tools, and by sawblade
misalignment out of parallel with the fence. Such
conditions can cause the material to stick, jam
(stall the saw) or "KICKBACK" at the operator.
NEVER ATTEMPT TO FREE A STALLED SAW
BLADE WITHOUT FIRST TURNING THE SAW
"OFF". tf the sawblade is stalled or jammed, shut
saw "OFF", remove workpiece, and check
sawblade squareness to table surface and to the
fence, and check for heel. Adjust as indicated.
-- CAUTION: DO NOT cycle the motor switch "ON"
and "OFF" rapidly, as this might cause the
sawblade to loosen. In the event this should ever
occur, allow the saw blade to come to a complete
stop and re-tighten the arbor nut normally, not
excessively.
-- Do not leave a long board unsupported so the
spring of the board causes it to shift on the table
Provide proper support for the workpiece, base. 4
on its size and the type of operation to be
performed. Hold the work firmly against the fence.
-- Never use a length stop on the free end or edge of
the workpiece whether crosscutting or ripping.
Never hang onto or touch the free-end of
workpiece when crosscutting, or a free piece that
is cut off while power is "ON" and/or the sawblade
is rotating. In short, the cut-off piece in any
"thru-sawing" operation must never be confined
-- it must be allowed to move laterally.
--Make sure your fingers do not contact the
terminals when installing or-removing the plug to
or from a live power source.
-- Never climb on the saw, or climb near the saw
when power is "ON". Never leave the saw with
power "ON", or before the cutting tool has come to
a complete stop. Lock the motor switch and put
away the key when leaving the saw.
-- Do not use any blade or other cutting tool marked
for an operating speed lower than 3450 RPM
Never use a cutting tool larger in diameter than the
diameter for which the saw was designed. For
greatest safety and efficiency when ripping, use
the maximum diameter blade for which the saw is
designed, since under these conditions the
spreader is nearest the blade.
-- Never turn your saw "ON" before clearing the table
or work surface of all objects (tools, scraps of
wood, etc.) except the workpiece and related feed
or support devices for the operation planned.
-- Do not perform layout, assembly, or setup work on
the table while the cutting tool is rotating
additional safety instructions for radial saws
Never perform any operation "FREE HAND". This heel or by feeding from the wrong direction (see
term means feeding the sawblade into the
wor-kpiece or feeding the workpiece into the
sawblade or other cutting without using the fence
or some other device which prevents rotating or
twisting of the workpiece during the operation.
Never "RIP" in the crosscut position. Never make a
miter cut with the arm in the 90 ° crosscut position.
Never lower a revolving cutting tool into the table
or a workpiece without first locking the Carriage
Lock Knob. Release the knob only after grasping
the Yoke Handle. Otherwise the cutting tool may
grab the table or the workpiece and be propelled
toward you.
The sawblade, dado, or other cutting too! must be
removed from the saw arbor before using the
accessory shaft (rear end of the saw motor).
NEVER operate the saw with cutting tools
(including sanding accessories) installed on both
end of the saw arbor.
Do not use fences made of chipboard -- use 3/4 in.
virgin lumber only, extending in one piece from
end to end of the saw table. The fence should
extend above-the table surface approx, two-thirds
the thickness of the workpiece (for a 1-1/2" thick
workpiece, the fence should be 1 in. high), but
never less than 3/4 in. If a thin facing is added to
the top of the table (to preserve the original table),
fabricate and install a new fence complying with
above height instructions.
(B) RIPPING
Ripping is cutting with the grain or the long way of the
board -- it is performed by pushing the workpiece
along the fence and thru the sawblade (sawblade
parallel to the fence).
1. Neyer apply the feed force to the section of the
workpiece that will become the cut-off (free)
piece. Feed force when ripping must always be
applied between the saw blade and the
fence .. use a "PUSH STICK" or "WORK
HELPERS" (see pg. 26) for rip cuts less than 6 in.
wide. Do not rip anyworkpiece that is shorter than
12 in.
2. Whenever possible, use the in-rip position -- this
provides minimum obstruction for feeding by
hand or push stick as appropriate.
3. Do not release the workpiece before operation is
complete -- push the workpiece all the way past
the rear (outfeed or exit) of the sawblade.
4. Make sure by trial before starting the cut that the
antikickback pawls will stop a kickback once it has
started Keep points of pawls SHARP!
5. CAUTION: Never reposition the Guard or
antikickback with power "ON".
6. A "KICKBACK" occurs during a rip-type
operation when a part or all of the workpiece is
thrown back violently toward the operator. It can
occur when the workpiece closes in on the rear
(outfeed side) of the sawblade (pinching), binds
betweon the fence and the sawblade (heel), or is
grabbed by the sawblade teeth (wrong-way feed)
at the outfeed side. "PINCHING" is generally
avoided by utilization of the spreader, and a sharp
sawblade of the correct type for the workpiece
being cut. "HEEL" can be avoided by maintaining
the sawblade exactly parallel to the fence.
Grabbing by the sawblade teeth can be caused by
"DANGER" warning on guard) --it can be avoided
by maintaining parallelism of sawblade to fence,
feeding into the sawblade from the nose of the
guard only, by positioning the spreader and
antikickback properly, and keeping the workpiece
down on the table and against the fence.
7. Position the nose of the guard to just clear the
workpiece, and position/adjust the antikickback
and spreader devices as instructed.
8. NEVER cut more than one piece at any time by
stacking workpieces vertically.
9. NEVER feed a workpiecethru the saw with another
piece (butting second piece against trailing edge
of piece being cut), even if of the same thickness.
Feed each workpiece individually thru the
sawblade, and completely beyond the sawblade,
before ripping the next workpiece. Use push stick
if the rip cut is less than 6" wide.
10. NEVER feed a workpiece thru the saw with
another piece (butting second piece against
trailing edge of piece being cut), even if of the
same thickness. Feed each workpiece
individually thru the sawblade, and completely
beyond the sawblade, before ripping the next
workpiece. Use push stick if the rip cut is less than
6" wide.
11. NEVER use another person as a substitute for a
table extension, or as additional support for a
workpiece that is longer or wider than the basic
saw table, or to assist in feeding or supporting or
pulling the workpiece.
12. Plastic and composition (like hardboard)
materials may be cut on our saw. However, since
these are usually quite hard and slippery, the
antikickback pawls may not stop a kickback.
Therefore, rip with the finished side down (next to
the table) and be especially attentive to following
proper set-up and cutting procedures. Do not
stand, or permit anyone else to stand, in line with a
potential kickback.
13. When sawing 1/4" or thinner materials, follow all
normal ripping procedures except set sawblade
into table top at least 1/8". DO NOT let go of or
stop feeding the workpiece between the blade and
fence until you have pushed it completely past the
antikickback pawls. Otherwise the workpiece
could get into the back of the sawblade and be
thrown violently from the saw in the direction
opposite to the feed direction. This is the same
action that would occur if the instructions of the
DANGER warning on the guard is aborted. Do not
stand, or permit anyone else to stand, in line with
the path of a workpiece that may be thrown from
the saw in this manner.
14. Position the saw so neither you, a helper, or a
casual observer is forced to stand in line with the
sawblade.
15. Use extra care when ripping wood that has a
twisted grain or is twisted or bowed -- it may rock
on the table and/or pinch the sawblade.
16. Shaping of wood with a dado head or a molding
head can be performed "top-side" (cutting tool
basically vertical and employing sawblade guard)
or "edge" (saw arbor vertical -- cutting tool
horizontal -- and employing the Accessory
molding head guard).
4
17.
18.
Ploughing
(Grooving with the grain)
Top side rabbeting
Top side molding
(shaping)...
resawing, gaining, coving with the grain are
examples of rip-type cuts. The same basic setup
procedures including rotation of the guard and
adjusting and positioning of the AKB/Spreader
device as for in-rip or out-rip cutting, apply.
However, since none of these operations involve
thru-sawing (sawing through the workpiece),
there is no kerf. Therefore the spreader and AKB
pawls can only be lowered to a position where the
spreader just clears the workpiece.
CAUTION: The AKB/Spreader device will not stop
a kickback in this position, but will act as a
holddown and as a guard of the out-feed side of
the sawblade.
For rip or rip-type cuts, the following end of a
workpiece to which a push stock or push board is
applied must be square (perpendicular to the
fence) in order that feed pressure applied to the
workpiece by the push stick or block does not
cause the workpiece to come away from the fence,
and possibly cause a kickback.
During rip and rip type cuts, the workpiece must be
held down on the table and against the fence with a
push stick, push block, or featherboards. A
featherboard is made of solid lumber per sketch.
I' 24" , I
KERFS ABOUT 11
5/16" APART
4 1/2"_
(C) CROSSCUTTING
1 ALWAYS RETURN THE CARRIAGE TO THE
FULL REARWARD POSITION AT CONCLUSION
OF EACH CROSSCUT TYPE OPERATION. Never
remove your hand from the Yoke Handle unless
the carriage is in this position. Otherwise the
cutting tool may climb up on the workpiece and be
propelled toward you.
2 Place guard in horizontal position and adjust
antikickback pawls to just clear the top of the fence
or workpiece, whichever is higher. This provides
additional guarding.
3. NEVER gang crosscut -- lining up more than one
workpiece in front of the fence -- stacked
vertically, or horizontally outward on the table --
and then pulling saw thru: the blade could pick up
one or more pieces and cause a binding or loss of
control and possible injury.
4. Do not position the Arm so the operation you are
performing permits the cutting tool to extend
beyond the edges of the Table.
5. Top-side dadoing or molding across the grain are
examples of crosscut-type cuts. The same basic
procedures including positioning of the
AKB/Spreader device as for crosscutting apply.
(D) ACCESSORIES
1. Use only recommended accessories as listed on
page 34. Follow instructions supplied with the
accessory.
2. Never operate this saw when equipped with a
rotary planer or dado head or molding head unless
the molding head guard is installed-- see listing of
recommended accessories. The only exception is
when "top-side" dadoing or molding, when the
sawblade guard must be used. See detailed
instructions that accompany the rotary planer,
dado head, molding head, and molding head
guard.
3. The use of grinding wheels, abrasive or cut-off
wheels, or wire wheels, can be dangerous and is
not recommended. (Abrasive or cut-off wheels are
used to saw many different materials including
metals, stone, and glass.)
4. Drill Chuck: Do not install or use any twist drill
larger than 1/2-inch in dia., or longer than 7inches
in length orextending more than 6 inches beyond
the chuck jaws. Do not install or use any reduced
shank drill except of the spade type (1 inch dia. or
smaller). Use for drilling WOOD and PLASTIC
only.
NOTE: Do not overtighten arbor nut. Use the arbor
wrench to just "snug" it.
WEAR YOUR
The operation of any power tool
can result in foreign objects being
thrown into the eyes, which can
result in severe eye damage. Always
safety goggles complying with
ANSI Z87.1 (shown on Package)
before commencing power tool
operation. Safety Goggles are
available at Sears retail or catalog
stores.
electrical connections
POWER SUPPLY
1. Motor Specifications
The A-C motor used in this saw is a capacitor-start,
non-reversible type having the following
specifications:
Voltage .......................... 120/208/240
Amperes .............................. 13.6/6.8
Hertz (cycles) ................................ 60
Phase .................................... Single
RPM ...................................... 3450
Rotation as viewed from saw blade end . Clockwise
CAUTION: Your saw is wired for 120V operation.
Connect to a 120V, 20-Amp. branch circuitand use
a 20 Amp. time-delay fuse or circuit breaker. If the
motor is used for 208/240V operation, connect to a
15-Amp. branch circuit and use a 15-Amp.
time-delay fuse or circuit breaker.
This machine must be grounded while in use to protect
the operator from electric shock.
IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO
TOUCH THE TERMINALS OF PLUGS WHEN
INSTALLING OR REMOVING THE PLUG TO OR
FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK. PARTICULAR-
LY WHEN USED IN DAMP LOCATIONS OR CLOSE
electrical connections
TO PLUMBING. IF AN ELECTRICAL SHOCK
OCCURS THERE IS THE CHANCE OF A
SECONDARY HAZARD SUCH AS YOUR HANDS
CONTACTING THE SAWBLADE.
IF POWER CORD IS WORN OR CUT, OR DAMAGED IN
ANY WAY, HAVE IT REPLACED IMMEDIATELY.
This power tool is equipped with an approved
3-conductor cord and grounding type plug. The ground
wire has a green jacket and is attached to the tool
housing at one end and to the ground prong in the
attachment plug at the other end.
GROUNDING PRONG
IS ROUND
\
Figure 1
GROUNDED
OUTLET BOX
120 VOLT
20 AMP
NO ADAPTER IS AVAILABLE FOR THIS TYPE PLUG.
This plug requires a mating 3-conductor grounded
type outlet, properly grounded.
If the outlet you are planning to use for this power tool
is of the two prong type, DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Have a
qualified electrician replace the 2-prong outlet with a
grounded 20 amp 3-prong outlet.
ELECTRICAL CONNECTIONS
WARNING: CHANGES IN ELECTRICAL CONNEC-
TIONS SHOULD BE MADE BY A QUALIFIED
ELECTRICIAN.
1. Changing Motor Connections
a. Under normal home workshop usage, and if proper
(full) voltage is supplied to the motor, your saw will
operate efficiently on 120V, as connected at the
factory. However, if any of the following conditions
exists, it will be advisable for you to reconnect the
motor for 208/240V operation -- to obtain the
efficiency and performance for which your saw is
designed:
(1) Heavy-duty operations.
(2) Either an undersized or an overloaded branch
circuit serving the saw motor.
(3) Low voltage supplied by the power source, which
the power company cannot correct.
b. Motor wiring connections for 120V (as made at the
factory) are described below. Necessary
reconnections for 208/240V operations are also
described following. Whenever changing
connections from 120V to 208/240V or vice-versa,
make certain that all necessary steps (including
proper fusing of the branch circuit) are completed.
WIRE
NUTS
,/
CORD LEAD
NUT
YELLOW
BROWN
GRANGE
2. Connections For 120-Volts AC.(See figure 1 .)When
replacing a motor or connecting the saw to 120-volts
for any reason, make sure the wires inside the motor
connection box are connected as follows:
a. Connect the YELLOW, WHITE and BLUE leads from
the motor connection box to the WHITE motor cord
lead. (The black motor cord lead is already
connected to the overload protector.)
b. Connect the ORANGE, BROWN and BLACK leads
together.
c. Twist bare ends of wires together and install a wire
nut on each connection.
d. Push all leads carefully into motor connection box
and install connection box cover.
WIRE
NUTS
::: J_ WHITE MOTO l /
CORD LEAD
/
BROWN
F o i_../.. Wl RE NUT U N coTNA_Ec T ED
EXPOSED WIRE
BLACK
WHITE
208/240 VOLTS _ --II _
ORANGE
3. Connections For 208/240-Volts AC. (See figure 2.)
When connecting the motor for 208/240-volt
operation, the following connections must be made
inside the motor connection box:
a. Connect the YELLOW and BLUE leads from motor
connection box to the WHITE motor cord lead. Twist
bare ends together and install a wire nut as shown
in figure 2.
b. Leave the BROWN lead (from overload protector)
disconnected and insulate it with tape to prevent
short circuiting inside motor connection box.
c. Connect the ORANGE, BLACK and WHITE leads
together, twist bare ends and install a wire nut.
d. Push all leads carefully into motor connection box
and install connection box cover.
e. Replace the 120V power-cord plug with a (3-blade)
240V plug, connecting the power-cord white and
black leads, respectively, to the two "hot" plug
blades - and connecting the power-cord grounding
wire to the plug ground prong.
GROUNDING BLADE IS
240V PLUG & RECEPTACLE
GROUNDED
OUTLET BOX
THIS TYPE PLUG
f. Plug your saw into 20B/240V, 3-blade receptacle.
g. Make certain the receptacle is connected to a
208/240V A-C power supply through a 208/240V
branch circuit having at least a 15-amp. capacity,
and protected by a 15-amp. time-delay fuse or
circuit breaker.
MOTOR SAFETY PROTECTION
NOTE: This motor should be blown out, or "vacuumed",
frequently to prevent sawdust interference with normal
motor ventilation.
Your saw motor is equipped with a manual-reset,
thermal-overload protector designed to open the
power-line circuit when the motor temperature exceeds a
safe value.
OVERLOAD PROTECTOR
\\
1. If the protector opens the li ne and stops the saw motor,
immediately press the saw switch to the "'OFF'"
position, and allow the motor to cool.
2. After cooling to a safe operating temperature, the
overload protector can be closed manually by pushing
in the red button on the top of the motor. If the red
button will not snap into place immediately, the motor
is still too hot and must be allowed to cool for a while
longer. In some cases this may take 20-30 minutes.
(An audible click will indicate protector is closed.)
3. As soon as the red button will snap into running
position, the saw may be started and operated
normally, by pulling out the saw switch to the "'ON"
position.
4. Frequent opening of fuses or circuit breakers may
result if motor is overloaded, or if the motor circuit is
fused differently from recommendations. Overloading
can occur if you feed too rapidly or if your saw is
misaligned so that the blade heels. Do#ot use a fuse of
greater capacity without consulting a qualified
electrician.
5. Although the motor is designed for operation on the
voltage and frequency specified on motor nameplate,
normal loads will be handled safely on voltages not
more than 10% above or below the nameplate voltage.
Heavy loads, however, require that voltage at motor
terminals equals the voltage specified on nameplate.
6. Most motor troubles may be traced to loose or incorrect
connections, overloading, reduced input voltage (such
as small size wires in the supply circuit) or to an
overly-long supply circuit. Always check the
connections, the load and the supplycircuit, whenever
the motor fails to perform satisfactorily. Check wire
sizes and lengths with the table following.
WIRE SIZES
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.)extension cord.
Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which accept
the tools plug.
NOTE: For circuits of greater length, the wire size must be
increased proportionately in order to deliver ample voltage
to the saw motor.
Wire Size Required
Length of the I (American Wire Gauge Number)
Conductor 1208/240VoltLines 120 Volt Lines
I
Up to 100 feet I No. 14 No. 12
100 feet to 200 feet I No. 12 No. 8
200 feet to 400 feet I No. 8 No. 6
LOCATION AND FUNCTION OF CONTROLS
M;TER SCALE
A;'4D INDICATOR
ARM CONTROL LEVER
LATCH
TABLE CLAMP
\
ON-OFF
SWITCH
WITH KEY
ARM LOCK
ADJUSTING WHEEL
DUST E LBOW
o GU,e, RD CLAMP ANEIKICKBACK,
SCREW ADJUSTING WING SCREW
ANTIKICKBACK
AND SPREADER
ASSEMBLY
ELEVATION CRANK
BEVEL INDEX
INDICATOR
RIP SCALE
INDICATOR
BEVEL LOCK
LEVER
CARRIAGE
LOCK KNO5
YOKE LOCK
HANDLE
ACCESSORY
SHAFT
CONTENTS
Guarantee ........................................ 2
General Safety Instructions for Power Tools ......... 2
Additional Safety Instructions for Radial Saws ....... 3
Electrical Connections .............................. 5
Assembly and Alignment ........................... 8
Unpacking and Preassembly ...................... 8
Alignment Procedures ......................... 12
assembly and alignment
TOOLS NEEDED
..___3
7/1 6-inch wrench
1/2-inch wrench
9/1 6-inch wrench
15/1 6-inch wrench
Pliers
Screwdriver (medium)
# 2 Phillips Screwdriver
i ,i , ,i r., 1_
Framing square
Pencil
UNPACKING AND PREASSEMBLY
WARNING: DO NOT CONNECT THE POWER CORD
TO A SOURCE OF POWER. THIS CORD MUST
REMAIN UNPLUGGED WHENEVER YOU ARE
WORKING ON THE SAW.
Model 113.199300 Radial Saw is shipped complete in one
carton but DOES NOT INCLUDE Steel Legs.
Model 1 13.1 99350 Radial Saw is shipped complete in one
carton but INCLUDES Steel Legs.
Unpacking and Checking Contents
Separate all "loose" parts from packaging materials and
check each item with "Table of Loose Parts" to make sure
all items are accounted for, before discarding any packing
material.
If any parts are missing, do not attempt to assemble radial
saw, plug in the power cord, or turn the switch on until the
missing parts are obtained and are installed correctly.
2 3 4 5
Location and Function of Controls ................. 20
Basic Saw Operations ............................ 23
Adjustments to Compensate for Wear ............. 28
Trouble--Shooting ............................... 31
Maintenance and Lubrication ..................... 34
Recommended Accessories ....................... 34
Repair Parts ..................................... 35
FRAMING SQUARE MUST BE TRUE
CHECKING ACCURACY OF CiiECKLNG ACCURACY OF
INSIDE OF SQUARE OUTSIDE OF SQUARE
REAR EDGE OF FRONT TABLE
(FENCL, SPACER AND RACK (_ FENCE _[_
ROARDS -_--REI4OVED) __/__1
DR AW
LIGHT LINE ON DRAW LIGHT LINE ON
T,kBLE ALONG THIS EDGE ALONG THIS EDGE
li
SHOULD _E NO GAP OR SHOULD BE NO GAP OR
OVERLAP HERE WHEN OVERLAP HERE WHEN
SQUARE IS FLIPPED OVER SQUARE IS FLIPPED OVER
IN DOTTED POSITION IN DOTTED POSITION
Key No. Table of Loose Parts Qty.
1
2
3
4
5
6
7
Basic Saw assembly .................... 1
Rear table ........................... 1
Table spacer .......................... 1
Rip fence ............................ 1
Front table ........................... 1
Channel, Table Mtg ..................... 2
"Owner's Manual" . .................... 1
Loose Parts Bag Part No. 63895
(containing the following items):
Rip-Scale Indicator ................... 2
Twin Nut (for attaching rip-scale indicator) . 2
Machine Screw, Pan Hd., 6-32 x 1/2". ..... 4
Hex "L" Wrench, 1/4 .................. 1
Hex "L" Wrench, 3/16 ................. 1
Elevation Crank Assembly .............. !
Arbor Wrench ....................... 1
Shaft Wrench ........................ 1
*Loose Parts Bag Part No. 63894
(containing the following items):
Setscrew, cup pt. 1/4-20 x 3/8 ........... 1
Machine Screw, Pan Hd., 1/4-20 x 1" . .... 4
Washer, Steel (Flat), 17/64 x 5/8 x 1/32" .. 5
Nut, "Tee" . ......................... 1
Screw, Pan Hd. 1/4-20 x 1-3/4" . ......... 1
Nut, Hex 1/4-20 ...................... 4
Lockwasher, 1/4 ..................... 4
Table Clamp ......................... 2
*Loose Parts Bag Part No. 63796
(containing the following items):
Hex "L"Wrench, 1/8" . ................ 1
Switch Key ......................... 1
Lockwasher, 5/16" . .................. 4
Washer, Flat 11/32 x 7/8 x 1/16" . ....... 4
Set Screw, Cup Pt. 1/4-20 x 1" . ......... 1
Nut, Lock 5/16-18 .................... 2
Bolt, Sq. Hd. 5/16-18 x 3/4" . ........... 4
Washer, 21/64 x 9/16 x 1/16" . .......... 2
Nut, Hex 5/16-18 ..................... 4
Loose Parts Bag Part No. 63945
Cap, Arm ........................... 1
Trim, Arm Cap ....................... 1
Screw, Flat Hd. Rec. Type "T" 10-32 x 5/8 3
Screw, Pan Hd. Rec. Type "T" 6-32 x 1/4 .. 2
_7 8 *This bag included in Loose Parts Bag No. 63895
ThefollowingpartsareincludedwithModel113.199350
Key
No. Table of Loose Parts Qty.
1 Leg ..................................... 4
2 Stiffener, L.H ............................. 4
3 Stiffener, R.H ............................. 4
Loose Parts Bag Part No. 63752
(containing the following items):
4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40
5 - Lockwasher, 1/4 External ................. 40
5 - Loekwasher, 5/16 External ................ 4
6 - Nut, Hex 1/4-20 ......................... 40
6 - Nut, Hex Jam 5/16-18 .................... 4
6 - Nut, Hex 1/2-13 ......................... 8
7 - Foot, Leveling .......................... 4
8 - Screw, Hex Hd. 5/16-18 x 5/8 .............. 4
9 - Washer, 11/32 x 11/16 x 1/16 .............. 8
J
4
©
5
8
6
ASSEMBLING STEEL LEGS
NOTE: Steel Legs are furnished with Model 113.199350.
From among the loose parts, find the following Hardware:
40 Truss Head Screws, 1/4-20 x 5/8
40 Lockwashers, 1/4-External
40 Hex Nuts, 1/4-20
8 Hex Nuts, 1/2-13
4 Leveling Feet
Assemble the Legs as shown.
1. Assemble Two (2) each of right and left hand Stiffeners
to the length shown using 1/4-20 x 5/8" truss head
screws, Iockwashers and hex nuts.
2. Attach the four (4) legs to the Stiffeners using 1/4-20
screws, Iockwashers and nuts.
3. Install leveling feet as shown. To level steel legs, loosen
nut on inside of leg and turn nut on outside to raise or
lower feet. Adjust all four levelers if necessary, and then
tighten nuts on inside of leg.
NOTE: These levelers are not intended for height
adjustment.
CAUTION: Leveling feet must be adjusted so the saw does
not rock AND so that the arm slopes slightly downward to
the rear so the carriage will not roll forward due to gravity.
I°
==l
O
O
STIFFENER
L.H.
17-3/4 "
0 0 0
o o o
STIFFENER
R.H.
0 0
0
0 0
STIFFENER
L.H.
0 0
O O
0 0 0
STIFFENER
R.H.
_J
-I
°l
_1
°l
2 3
3
/
1
assembly and alignment
REMOVE SKIDS FROM BASE
MOUNTING SAW
1. From amonq the loose parts, find the fol!owing
hardware:
2.
4 Hex Head Screws, 5/16-18 x 5/8
4 Lockwasher, 5/16 in. External Type
8 Washers, 11/32 ID
4 Hex Jam Nuts, 5/16-18
Place saw on legs so that holes in bottom of saw line up
with holes marked X in top of legs.
3. Install screws washers and nuts as shown.
If you mount tht_ saw on any other Craftsman base or flat
bench, make sure Elevation Crank has proper clearance to
rotate. The saw must be bolted down. Position saw to slope
slightly rearward, so when the carriage is installed it will not
roll forward due T,ogravity.
q,AVV BASE F
4_X HLAD SCREW "''''"_J I
Jl
c L,", r ',V A S H ER -----,_ [ _ =
I
STIFFE"qER_1 _E_
FLAT WASHER--_---_ I
LOCKWASHER /_
HE_NUT__
. (
(
(
d
LEG
1
%°
x
x
o oI
ooo.
R.H. STIFFENER L.H. STIFFENER
, J
o o 1o
b
LEG
o o_o
1,,-I
o ooo
ATTACH ELEVATION CRANK.
Install setscrew into crank. Install crank on elevation shaft.
Be sure setscrew is tightened on flat of shaft.
BLOCK
ELEVATION CRANK
(TURN CLOCKWISE)
ELEVATE ARM TO ITS MAXIMUM HEIGHT.
Remove shipping block and discard.
10
BE positive switch key is not installed and power cord
unplugged thru-out entire procedure.
REMOVE CARRIAGE STOP SCREW, LOCKWASHER
AND TAG. Read and understand warning tag before
discarding.
LOCK ARM BEFORE PROCEEDING.
HOLDING CARRIAGE ASSEMBLY WITH BOTH
HANDS, CAREFULLY START AND SLIDE THE
CARRIAGE ONTO THE TRACKS. The assembly must be
held parallel with the arm so that all four bearings slide
smoothly onto the arm, preventing any excessive strain on
bearings and track.
WARNING: REINSTALL CARRIAGE STOP SCREW TO
PREVENT CARRIAGE FROM ROLLING OFF ARM.
Check for looseness of carriage bearings. Refer to
"Adjusting Carriage Bearings" in "Adjustments to
Compensate for Wear" Section.
INSTALL ARM CAP AND ARM CAP TRIM
WARNING: Make certain power cord is unplugged.
1. Insert finger under end of switch lever and pull end out
to the "'ON" position.
2. Place arm cap in position and install three screws.
3 Attach arm cap trim using two screws.
4. Push switch to "OFF" position.
REMOVE SHIPPING SCREWS FROM BOTTOM SIDE
OF MOTOR AND DISCARD.
Use of pliers may be necessary.
ARM CAP
_ \ SCREW
__ _\ ARMCAP
F- TR,M
f__' [_ VIEW OF UNDERSIDE OF MOTOR SCRET'.
"_'-_lU_l[ \ SHOWINGLOCATIONOFTWO
tl -'_,_L,.J/'<'_kll _/ SHU_PINOSCREWS
REMOVE SAW BLADE.
1. Tighten carriage lock knob.
2. Loosen guard clamp screw, remove guard.
3. Motor shaft has left hand threads. Hold shaft wrench
and rotate arbor wrench down (clockwise).
4. Remove shaft nut, outer collar, saw blade, and inner
collar. Set aside and out of the way.
BLADE
RQTATIO N
PULL DOWN
TO LOOSEN
11
assembly and alignment
ALIGNMENT PROCEDURE
IMPORTANT:
IN ORDER TO OBTAIN MAXIMUM CUTTING
ACCURACY, THE FOLLOWING SIX STEPS
MUST BE CAREFULLY FOLLOWED.
BECOME THOROUGHLY FAMILIAR WITH
THESE STEPS SO THAT YOU CAN ALWAYS
MAINTAIN YOUR SAW IN PROPER
ALIGNMENT. THE ACCURACY OF EACH
ADJUSTMENT IS ALWAYS DEPENDENT
UPON THE A CCURA C Y OF THE PRECEDING
A DJUS TMEN T.
After following the 6 step assembly and alignment
procedure and the Basic Saw operation section refer to
Trouble Shooting section if any difficulty is experienced
when performing any sawing operation.
STEP ONE
NOTE: The following adjustment, performed properly, will
result in the work table being parallel to the arm.
ATTACHING AND LEVELING TABLE MOUNTING
SUPPORT CHANNE LS_
1. Attach tabl_ mounting support channels with four
square head 5/1 6-18 x 3/4 screws, Iockwashers and flat
washers and nuts. POSITION SCREWS IN CENTER OF
CHANNEL SLOTS, finger tight to permit channels to
"slip" against the base when leveling.
TABLE MOU NTI N G
SUPPORT CHANNEL
\
SCREWS
HERE
NUT / t
LOCKWASHER |
FLAI WASHER
2. Release bevel lock lever, move bevel index lever to the
left and rotate the motor to positidn saw blade end of
shaft down. Lock bevel lock.
3. Unlock and hold arm control lever in index release
position as shown. Position arm against left stop
(approximately 50 ° miter). Loosen carriage lock knob
and position carriage directly over left hand channel.
NOTE: For safety reasons in accordance with the UL
standard, stops have been provided to prevent 360 °
rotation of the radial arm.
4. Slide the arbor wrench handle between end of motor
shaft and mounting channel to act as a feeler gauge.
Carefully lower the motor with elevation crank until
the end of shaft is just touching the arbor wrench. The
wrench shouid slide back and forth with only Blight
resistance. Tighten screw "A".
NOTE: Do not change this elevation setting until both
left and right hand table support channels have been
adjusted.
5 Move arm and carriage to screw "B'" and tighten
support in the same manner.
6. Move arm and carriage to right hand support channel
and level in the same manner you adjusted the left hand
support channel.
7. Recheck both support channels to make sure that
tightening screws did not affect the accuracy of the
adjustment.
8. Elevate saw and place motor in vertical position to
provide clearance for installation of front (work) table.
I SQUARE HD. SCREW
5/_6-1S X _/4
FABLE MOUNTI NO
SUPPORT CHANNEL
12
BASE
MOUNT RAILS USING
THESE HOLES
d FRONT
INDEX RELEASE
UNLOCK POSITION
LOCK ,-_
ARBOR WRENCH
SCREW "A"
NNEL
I /J / (LEFT HAND)
SCREW "A"
INSTALLATION OF FRONT (WORK) TABLE.
1.
Place front table board upside down on a workbench or
on the floor. Drive T-nut into the hole that is not
counterbored.
2. Align the counterbored holes with matching holes in
support channels. Install the five 17/64 inch flat
washers, and four ¼ -- 20 x 1 inch Pan-Head machine
screws. Just barely start the cup point set screw and the
one (1) 1/,_ 20 x 1-3/4 inch Pan Head machine screw in
table center holes.
3. Install one 1/_Iockwasher and Hex Nut on each of the
four (4) screws in the support channels and tighten.
FRONT TABLE
IN UPSIDE DOWN POSITION)
HOLE FOR TABLE
HOLD DOWN SCREWS
T-NUT / (TYPICAL)
I
BOTTOM SIDE
Or TABLE
T-NUT
1/4-20 X 1-3/4" 1/4-20 X 1"
PAN HD. SCREW PAN HD. SCREW
1' FLA_ 7V/6A4S'HER -- _/
e_. FRONT TABLE
_'- HEX NUT
LOCKWASHER
4,
5,
Lay the rear table board on edge across the front table
to serve as a straightedge. Sight under this straightedge
to determine whether the front table board is high or
low at its center.
I' the front table is high at center, first tighten the
center (1/__ 20 x 1-3/4 inch) hold down screw until the
table is level -- then tighten the leveling screw until this
screw is snug.
It table is low at center, first tighten the leveling screw
until the table is level - then tighten the hold down
screw.
If table is not high or low, tighten leveling screw and
center hold down screw snug.
REAR TAiLE BOARD
HOLD DOWN __ JI_"-_-
FRONT TABLE
STEP TWO
ADJUSTING COLUMN TUBE IN COLUMN SUPPORT
NOTE: The following adjustment is very CRITICAL. All
future alignment procedures rely on this adjustment being
performed correctly. ALL LOOSENESS MUST BE
REMOVED.
1. Index and lock arm at 0° Miter.
While holding the arm with one hand, hold fingers of
other hand as shown, between column tube and column
support. Apply gentle side pressure to the arm in
opposing directions. Any side to side or rotational
movement (indicated by arrow) can be felt with finger.
If Ioosene,ss exists the following adjustments are
lequired.
qLo j
13
assembly and alignment
2. Loosen (2) 'J_ 20 Gib set screws on the left side at the
rear of the column support. HEX "L" WRENCH
3. Elevate, and then lower the Arm: (a)if the column
binds and elevation-is difficult loosen two 5/16 - 18
plated bolts on front side of the column support until
you achieve smooth but firm elevation. (b) If the
column moves side-to-side within the column support,
tighten the two 5/16 - 18 plated bolts until movement
disappears - elevation should be smooth and firm.
4. Now tighten the (2) 1/_ - 20 Gib set screws until no
noticeable rotational play exists between Column Tube
and Column Support.
5. Recheck elevation and re-adjust if necessary.
STEP THREE
SQUARING CROSS CUT TRAVEL (CARRIAGE
TRAVELS IN ASTRAIGHT LINE).
1. Index but do not lock arm at 0° miter.
2. Install saw blade as shown. Motor shaft has left hand
threads.
NOTE: Do not overtighten arbor nut. Use the arbor wrench
to just "snug" it.
SAW BLADE ____r_
OL TER COLLAR
ARBOR NUT _MOTOR
INNER COLLAR
14
Loading...