Sears 315.10186, Companion 315.101860 Operator's Manual

Page 1
Operator's Manual
3/8 in. (10 mm) CORDLESS DRILL-DRIVER
Vadable Speed / Reversible
Model No.
315.101860 - 14.4 Volt
Save this manual for
future reference
,_ WARNING: To reducethe riskofinjury,
product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
983000-.409
6-04
Page 2
Warranty........................................................................................................................................................................... 2
I Introduction...................................................................................................................................................................... 2
General Safety Rules ................................................................................................................................................... 3-4
I Specific Safety Rules ....................................................................................................................................................... 4
Safety Instructions for Charger ........................................................................................................................................ 5
Symbols ........................................................................................................................................................................... 6
Features....................................................................................................................................................................... 7-8
Unpacking........................................................................................................................................................................ 8
Operaifon .................................................................................................................................................................... 9-14
Maintenance................................................................................................................................................................... 15
Notes.............................................................................................................................................................................. 16
Explodod View and Repair Parts List............................................................................................................................. 17
Parts Ordering/ Service................................................................................................................................................. 18
FULL ONE YEAR WARRANTY ON COMPANION CORDLESS 3/8 In. DRILL-DRIVER
If this Sears Drill-Driverfails togive complete satisfactionwithinoneyear from the date of purchase,RETURN IT TO
THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES_and Sears will replace it, free of charge.
If this Sears CordlessDiflI-Driverisused for commemialor rentalpurposes,thiswarranty appliesfor only 90 daysh'om
the date of purchase. This warrantygivesyou specificlegal rights,and you may also have other rightswhichvary fromstate to state.
Sears, Roebuck end Co., Dept. 817 WA, Hoffman Estates, IL 60179
This toolhasmany fsaturesfor makingthe use of this
productmore pleasant and enjoyable.Safety,
performance, and dependabilityhave been giventop
priodty in the designof this productmaking it easy to maintainand operate.
_l, WARNING: Do notattemptto usethisproduct
untilyoumad thoroughly and understandcomplataiy
the operator'smanual Paydose attentiontothe safety rules,includingDangers,Warnings,and
Cautions.If you usethisproductproperlyandonly
as intended,you willenjoyysar_ of safe, reliable service.
A Look for this symbol to point out important safety precautions. It
means attentionl!! Your safety is involved,
WARNING:
The operation of any tool can result in foreignobjects being thrown into your eyes, which can
resultin severe eye damage. Beforebeginningpowertool operation, always wear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide
VisionSafety Mask for use over eyeglasses or standardsafety glasses with sideshields.Always
wear eye protectionwhich is marked to complywith ANSI 7.87.1.
2
Page 3
_i WARNING! READ AND UNDERSTAND ALL
INSTRUCTIONS, Failure to followall instruCtions listedbelow,may resultin electricshock,fireand/or
seriouspersonaliniury.
SAVE THESE INSTRUCTIONS
WORKAREA
Keep your work area clean and well lit. Cluttered benchesand dark areas Inviteaccidents.
Do not operate power tools in explcelve atmo-
spheres, such as In the presence of flammable
liquids, gee(m, or dust. Powerfools create sparks
whichmayIgnitethe dustor fumes,
Keep bystanders, children, end visitors away while
operating a power tool. Dtstractfonscancauseyouto
losecontrol.
ELECTRICAL SAFETY
A battery operated tool with Integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.A chargerthat may be suitableforone type of batterymay createa riskoffirewhen used withanother battery.
Use battery operated tool only with specifically designated battery pack. Use of anyotherbatteries may create a riskoffire.
Use battery only wlth charger listed.
[]ODEL BAI"I'IERYPACK CHARGER
315.101880 130122041 140209023
Do not abuse the cord. Never use the cord to carry the charger. Keep cord sway from heat, o11,sharp edges, or moving parts. Replace damaged cords Immediately. Damaged cordsmay create a fire.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense w'nenoperatfng a power tool Do not use tool while tired or under the Influence of drugs, alcohol, or merllcation. A momentof inatten- lion while operatingpower tools may msuH inserious
personalinjury.
Dreea properly. Do not wear loose clothing or Jewelry.Contain long heir. Keep your hair, clothing, and gloves away from moving parts, Looseclothes, jewelry,or long haircan be caught in movingpads.
Avoid accidental atorUng. Be sure switch Is In the lucked or off position before Incertlng battery pack. Carryingtoolswith yourfingeron the switchor inserting
the batterypackintoa tool withthe switchon invites
accidents.
Remove e_uatlng keys or wrenches before turning the tool on. A wrenchor a key that isleft attachedto a rotating partof the tool may resultin personalinjury,
Do not overreach. Keep proper footing end balance at all times. Properfootingandbalance enable better controlofthetool in unexpeCtedsituations.
Use safety equlpmenL Always wear eye protection. Oustmask, non-skidsafetyshoes,hard hat,or hearing protectionmustbe usedfor appropriateconditions,
Do not wear loose clothing or jewelry. Contain long hair. Loose d,othes,jewelry,or longhair can be drawn
intoai_vents.
Do not use on a ladder or unstable support. Stable foo,dngon a sol)dsurtacaenables better controlof the
toolin unexpectedsituations.
TOOL USE AND CARE
Use clamps or other precUcstway to secure and support the wod_ to a atabls platform. Holding
the workbyhandor againstyourbody Is unstableand may lead totossof control
Do not force tool, Use the correct tool for your
application. The correcttoolwilldo thejobbetter and
ea_eratthe rate forwh'_hitis designed.
Do not use tool If switch doe6 notturn It on or off. A tool thatcannotbe controlledwiththeswitchis danger~
ous and mustbe repaired.
Disconnect battery pack from tool or place the
switch In the locked or off _ tx_fora _
any adjua_ment_ changing ac_mr, orlse, or storing the tool, Such preventive safetymeasures reduce the riskof startingthe toot accidan'm,y.
Store Idle tools out of reach of children and other untrafoed parsons. Toolsare dangerousinthe hands
of untrainedusers.
When battery pack is not In use, keep It away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Sho_ng the battery termi_ts togethermay cause
sparks,bums, era tim.
Malntatn tools wfth care. Keep cutting tools sharp end clean. Properlymaintainedtoolswithsharp cuffing
edges am lessfikelyto bindand are easier tocontrol.
[] Check for mlsstlgnment or binding of moving paris,
brenkage of parts, and any other condition tllat may
affect the tool's operation. If damaged, have the tool
serviced before using. Many accidentsare causedby poorlymaintained tools.
[] Use only eooeasorles that are recommended by the
manufacturer for your model Accessoriesthat may be suitableforone tool mayoreale a riskof iniurywhen
used onanothertcoi.
Keep the tool and Its handle dry, clean end free from Oil and grease. Alwaysuse a cleanclothwhen cleaning,Never use brakefluids,gasoline,petroleum- based products,or anystrongsolventstoclean your
tool. Followingthisrole willreducethe riskof lossof
oont_ro{and deteriorationoft'r_eenclosure plastic.
Page 4
SERVICE
Tool service must be performed only by qualified repair personnel. Service or maintenancepedormed
byunqualifiedpersonnelcouldresultin e riskofinjury.
When servlclng s tool, use only identical replace- ment parts. FollowInstructions In the Maintenance
section of this manuel. Use of unauthorizedpartsor failure to followMalnlenancelnstruc_ons may create a
r_skof shockor injury.
Hold tool by insulated gripping surfaces when performing an Operation where the cuffing tool may
contact h|dden wiring, Contactwith a "live"wirewill also make exposedmetal paTtsofthe tool"live"and shockthe operator.
ADDITIONAL RULES FOR SAFE OPERATION
Know your power tool. Rsmdoperator's manual carefully. Learn its applicatfona end limitations, as well as the specific potential hazards related to this tool. Fotlowlngthis rule willreducethe riskof electric
shock,fire, or sedous injury.
Always wear safety glseemswith side shields.
Everydayglasseshave only Impact resistantlenses.
They ere NOT safetyglasses. Followingthis rulewill
reducethe dsk of eye injury.
IMPORTANT RULES FOR BATTERY TOOLS
Battery tools do not have to be plugged into an electrical outlet; therefore, they are always In oper'etlng condition. Be aware of possible hazards when not using your battery tool or when changing
accessories. Followingthisrulewillreducethe riskof
electricshock,fire,or seriouspersonalinjury.
[] DO not place battery tools or their batteries near fire
or heat. Thiswlllreducethe dsk of explosionand
possibly jury.
[] Batteriesvent hydrogengas and can explode inthe
presenceof asourceof )gnltlon,such as a p)lotI}ght. To reduce the riskof seriouspersonalinjury, never use
any cesdlessproductinthe presence of open"flame.An explodedbatterycan propeldebrisand chemicals, if
exposed, flush withwater immediately.
Do not charge battery tool in damp or wet Ioc_- lion. Followingthisrule w_ reducethe riskof electric
shock.
Forbest results,your battery tool should be charged In a tocatlon where the tempemtere Is more than 50°F
but less than 1QO°F.Do not store outside or in vehicles.
Under extreme usage ortemperature conditions, battery Iselmge may occur. If liquid comes In
contact wlth your skin, wash Immediately with soap and water, then neutralize with lemon Juiceor
vinegar. If llquld gets Into your eyes, flush them
with clean water for st least 10 minutes, then seek
Immedlste medical attention. Followingthis rulewill reducethe riskof sedous personal Injury.
4
Page 5
,A WARNINGI READ AND UNDERSTAND ALL
INSTRUCTIONS. Failureto followall Instructions listed below, may re.suitin etect_ shock,fire and/or seriouspersonalinjury.
Before usingbattery charger,read all instructionsand nautlonary markingsInthis manual, on batterycharger, battery,and productusingbatteryto preventmisuseof the products and possibleInjuryor damage.
CAUTION: To reducethe dskof electdcshockor damage to the charger and battery, chargeonly nickel-
cadmiumrechargeable battedasas specifically designatedonyour charger, Othertypesof batteries
may burst,causingpersonalInjuryor damage.
Never use a batterythat has been droppedor received
a sharp blow.A damaged batteryIs subjectto explosion. Propertydisposeof a droppedor damaged
battery Immediately.
Do notexpose charger to wet ordamp conditions. Water enteringcharger will Increasethe riskof electde
shock.
Do not use any attachment oraccessorynot
recommendedby the batery charger manufacturer. Attachmentsand accessoriesthat may be suitablefor one tool may become hazardouswhen used on
another tool.
Do not abuse cord or charger.Never usethe cordto
carrythe charger. Do not pullthe charger cord rather than the plugwhen disconnectingfrom receptacle.
Damage to the onrd or charger couldoccurand create an electdc shockhazard. Replace damaged cords
Immadlately.
Make sure cordis locatedsothat Itwill not be stepped
on,tripped over, come Incontactwith sharpedges or
movingpartsor otherwise subjectedto damage or
stress. Thiswill reducethe dskof accidentalfalls, which couldcause injury,and damage tothe cord,
whiohcouldresultIn electricshock.
Keepcord and charger fromheat to prevent damage to
housingor internal perts.
Do not letgesollne,oils, petroleum-based products, etc. come Incontactwith plastic parts.They contain
chemicals that can damage,weaken, or dastmy plastic.
An extensioncordshouldnotbe used unlessabsolutely necassa_. Use of improperextensioncordcould result in e dskoffire and electricshock. If extensioncord
must be used,make sure: a. "Thatpinson p|ugof extensioncord are the
same number,size and shape as those of plugoncharger.
b. That extensioncord isproperly wired and in
goodelectricalcondition; and
c. That wire size is large enough forAC ampere
ratingofchargeras spec'd'ledbelow: Cord Length(Feet) 25' 50' 100' CordSize (AWG) 16 16 16 Note: AWG = AmericanWire Gage
Do notoperate charger with a damaged cordor plug, whichcould cause shortingand electdc shock, ff damaged, have the chargerreplaced byan authorized
serviceman.
Do not operatecharger ff It has receiveda sharpblow,
been dropped, or otbe_vlse damaged In any way. Take
Itto an authorizedservicemanforelectrisalcheck to
determine ffthe charger Is In goodworkingorder.
Do not disassemblecharger.Take Itto an authorized
serviceman when service or repair Is required.
Incorrectreassemblymay resultIn a riskcAelectdc shockor firs.
Unplugcharger fromoutletbeforeattemptingany maintenanceor cleaningto reducethe riskof electdc
shock.
Disconnectcharger fromthe powersupplywhen not In use.Thiswill reducethe riskofelectric shockor
damage to the charger ff metal itemsshouldfall Into
the opening.It also will help preventdamage to the
charger dudnga powersurge.
Save these Instructions.Refertothem frequently and
usethem to Instructothers who may usethistool. ff
you loan someonethis tool,loan them these
Instructionsalsoto prevent misuse of the product and possibleInjury.
_, WARNING: Some dustcreatedby powersanding,sawing, grinding,drilling,and other constructionactivities
contains chemicals knownto cause cancer,birthdefectsorotherreproductiveharm.Someexamples ofthese
chemicalsare:
lead from lead-bssedpaints,
crysta,ine e_Scafrombdcksand cement and other masonryproducts,and
aTsenioand chromiumfrom chemica[ly-treated lumbar. Yourriskfromtheseexposuresvedes,dependingonhowoftenyoudothistypeofwork.To reduceyourexposuretothese chemicals: workin aweltventilatedarea, andwork withapprovedsafetyequipment,suchas thosedustmasks that are speciallydesignedto filterout microscopicparticles.
SAVE THESE INSTRUCTIONS
Page 6
i Important: Some of the followingsymbolsmay be usedonthis tool.Pleasestudythem and learn their meaning.Proper
Interpretationofthese symbolswillallowyou tooperatethe toolbetterand safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency(cyctesper second)
W Watt Power
mln Minutes Time
AlternatingCurrent Type of currant
= Direct Current Type or a characteristicof current
no NoLoad Speed Rotationalspeed, at no load
[] Class II Construction Double-insulatedoonsmJctlon
..Jmln Per Minute Revolutions,strokes,surfacespeed,orbitsetc., per minute
_lb SafetyAlert Precautionsthat Involve safety
your
(_ To reduce the riskof Injury,the usermustread and understandReadThe Operator'sManual theoperator'smanual before usingthis product.
Protection Alwayswearsafety gogglesor safety glasseswith sideshields
Eye
and a full face shieldwhen operatingthisproduct.
(_) Wet Dondltions Alert Do not torain or use in locations.
expose damp
The purposeofsafetysymbolsistoat'l_ct yourattentionto possibledangers.The safetysymbols, andthe explanations withthem, deserveyour careful attentionand understanding.The safetywarningsdo notby themselves eliminateany danger.The instructionsorwarningstheygive are notsubstitutesforproberacddent preventionmeasures.
SYMBOL MEANING
A
DANGER: Indicatesan ImminentlyhazardoussltualJon,which,ifnot avoided,willresultIn deathor seriousinjury.
A
WARNING: Indicatesa potentiallyhazardoussituation,which,if notavoided,cuuid resultin death or seriousinjury.
A
CAUTION: Indicatesa potentiallyhazardoussituation, wh|ch,ifnotavoided,may result inminor or moderateInjury.
CAUTION: (W_'mut SafetyAlertSymbol)Indicatesa situationthatmay resultIn propertydamage.
Page 7
PRODUCTSPECIFICATIONS
Chuck........................................... 3/8 in. (10 ram)Keyless
Motor.............................................................. 14.4 Volt DC
Switch ....................................................... Vadab[e Speed
Gear Train ............................................................. 1 Speed
No Load Speed ................................................. 0-6501min.
KNOW YOUR DRILL-DRIVER See Figure 1, Beforeattempting to use your ddll-ddver,familiarize
yourselfwith alloperatingfeatures and safety
requirements.
WARNING: Carefully read throughttdsentire operator'smanual before usingyour new dhlt-dr'rvar.
Pay closeattentionto all Salety Rules, Warningsand
Cautions. It you use yourdrill-driverpropertyand onlyforwhat itIs Intended,you willenjoy years of
safe, reliableservice.
,_ WARN|NG: Do not allowJamiliaritywithyour rid}l-
driverto make you careless. Remember that a careless tractiono1a second Is suff_em to Inflict
severeinjury.
KEYLESS CHUCK Yourdrift-driverhasa keylesschuckthatallowsyouto hand
_ghtenor releasedrillbitinthechuckjeers. DIRECTION OF ROTATION SELECTOR
FORWARD/REVERSE Yourdrill-driverhasa forward/reverseselectorlocated above t_e sw}tchtrigger.The sw_chtdggercan be locked
intheOFF position.
C[utoh............................................................... 4 Positions
Charger input........................_........ 120 V. 60 Hz, AC only
Charge Rate ....................................................... 3-6 Hours
Torque.................................................................... 90 In.lb.
SWITCH TRIGGER
Toturnyourdrill.driverON, depressthe switchtrigger.
Release switchtrigger to turnyourdrill-driverOFF.
VARIABLE SPEED This tool has a variable speed switch that delivershigher
speed withincreasedtriggerpressure.Speed iscontrolled
bythe amount of switchtdggerdapmse)on. BIT STORAGE When not In usa, bitspro'tidedwith your clflfl-drivarcan be
placed_ the storage area locatedon thetop ofthe motor housing.
TORQUE ADJUSTMENT RING Yourdrill Is equippedwith an adjustabletorquerk'vgfor
drivingdifferenttybes ofscrewsintod_farentrnaterials. The proper settingdependson the typeof materialand the size of the screw you are using.
Page 8
TORQUE
ADJUSTMENTRING
KEYLES8
CHUCK
BIT
STORAGE
CHARQER
ASSEMBLY
TRIGOER
ROTATIONSELECTOR
(FORWARD/REVERSE)
BAI-rERY
Fig. 1
INSTRUCTIONS When unpackingthe tool:
Carefully removethe tool andaccassodesfromthe box.
Make sure that all items listedin the packing listare in-
cluded.
Inspectthe tool carefullyto make sureno breakage or
damage occurredduringshipping.
Do notdiscardthe packing material untilyou have care- fully inspectedand satisfactorilyoperatedthe tool.
Ifany parts are damaged or missing,pleasecall
1-800.932-3188 for assistance,
PACKING LIST 3/8 in, (10 mm) Drill-Driver
ChargerAssembly BatteryPack Double-endedBit(2) Operator'sManual Case
,_ WARNING; Ifany parts are missing do not operate
the tooluntilthe missingparts are replaced.Failureto
do so coukiresultin possiblesedouspersonal injury.
8
Page 9
WARNING:Donot allow familiaritywithyourdrill-
df',verto make you careless.Remember that a carelessfraction of a secondis sufficientto _nffict
severe Injury.
CHARGING YOUR DRILL-DRIVER
The battery packforthis tool has beenshippedIn e low charge condition to preventpassible problems.Therefore, you should chargeItat least 6 hourspdorto use.
Kote: Batterieswillnot reach furlchargethe firsttime they
are charged.Atlowseveral cycles (drillingtoltowedby
recharging)forthem to tullycharge.
Charge batterypack onlywiththechargingassembly
provided.
[] Make sure power supply Is normal house voltage,
120 Volts, 60 Hz, AC only.
Connectchargingassembly to power supply.
Place batterypack In chargingassembly.Align raised
ribon battery pack withgroovein chargingassembly.
See Figure 2.
Press downon batterypack to be sure contactson batterypack engage properlywithcontacts incharg-
ingassembly, When pmpedy connected, red lightwill
turn on and remainon untilbatteryis removedor
chargeris unplugged.
After normalusage, 3 hoursof chargingtime is required to be tully charged. A minimumcharge time
of6 hours is requiredto rechargea completely dischargedbattery.
The batterypackwill becomeslightlywarm tothe touchwhile charging.This isnormaland does not indicatea problem.
DO NOT place chargingassemblyin an ares of extreme heat orcold. It willwork bestat temperatures between 50°F-100°F.
CHARGE
INDICATOR
LIGHT(teD)
,ASSEMBLY
TO INSTALL BAI"I'ERY PACK
LockswitchIdggar on your drillby placingthedirection
of ro_a'_onselectorin centerposition.Sea F')gure3.
Place file batterypack inyour drill.Align raised ribon batterypackwithgroovein drill'sbattery pert.
See Figure 4.
MBJCesurethe _tches on each sideof your battery
pack snap in place and thatbatterypack issecuredin ddtibefore beginningoperation.
DIRECTIONOF
FLOTATIONSELECTOR
(i
CENTERPosmoN
(LOCiO swrrcH'reuG
Fig. 3
TO REMOVE BAT'rERY PACK
Lockswit_ tr(ggaron your drill byplacing thedirection of rotationselector incenter pealtion. See Figure3.
II Looatelatchesonsldeofbatterypeckanddeprsesboth
sidestoreleasebatterypack[mmyourdrilLSee Figure6.
Remove batterypackfromyourddti.
CAUTION: When placingbattery pack in yourdritl,
be sure raised db on batterypeck alignswithgroove
in ddll"Bbatterypert and latchessnap in place
properly.Improperassemblyof battery pack can
cause damage to internalcomponents.
F_g.2
9
Page 10
BATrERT
PACK
BATrlERY
PORT
To stop,release switchtriggerand allow the chuckto come toa completestop.
_1= WARNING: Battery tools ere always in operating
cond_on. Therefore, switchshould always be locked when notIn use orwhen cerwIng at your side.
DIRECTIONOF
ROTAllONSELECTOR
(FORWARD/ REVERSE)
REVERSE
!
FORWARD
CENTERPOSITION
(lOCK) SWITCHTRIGGER
DEPRESSLATCHESTO
RELEASEBATTERYPACK
F'_.4
SWITCH
See Figure 5. Your ddi]starts and stopsby depressingand releasingthe
switchtrigger.Release the switchbigger toturnddllOFF.
VARIABLE SPEED
See Figure 5. Your ddll has a variable speed feature in the switch.The
switch delivem higher speed and torque with increased tdgger pressure. Speed is controlled by the amount of switchtriggerdepression.
SWITCH LOCK
See Figure 5. The switchtriggercan be locked In the OFF position.This
feature helps reduce the possibilityof accidental starting when notInuse.Tolocktheswitchtrigger,placethe direct'on of rotationselector in thecenter position.
REVERSIBLE
See Figure 5. This tool is reversible.The directionof rotationiscontrolled bya selector locatedabovethe switchtdgger.Withthe drill held in normaloperating position,the directionof rotation
selector shouldbe positionedto the left of the switchfor drilling.Theddflingdirectionisreversedwhen theselector is to the right of the switch. When the selector Is In center position, the switchtriggerislocked.
CAUTION: Topreventgear damage,alwaysallowchuck
tocome toa completestopbefore changing the directionof
rotat|on.
Fig.5
KEYLESS CHUCK
See Figure 6. Akeylasschuckhasbeen providedwithyourddllto allowfor
eas_JIr_mJlatton and ramoval ot b_ts.Asthe name '_las, youcan hand tighten or releasedrill bitsinthe chuckjaws.
Graspandholdthecollar ofthechuckwithonehand.Rotate
the chuck body with your other hand. The arrows on the
chuck indicatewhich directionto rotate the chuck body in
orderto GRIP (_ghten)or RELEASE (ur_ck) the ddll bit.
,_ WARNING: Do not hold _ chuck body withone
hand and use the power ot the drill to tightenchuck jawson drillbits.Chuck bodycouldslipinyourhand or your hand could slip and coma In contact with rotatingddit bit.This could causeanaccidentrasu_ng in sedouspersonalinjury.
RELEASE
(UNLOCK) KEYI.ESS
CHUCK
BIT
GRip
(TIGHTEN)
CHUCK
COLLAR
Fig. 6
tO
Page 11
SCREW'DRIVING TORQUE ADJUSTMENT
(Driving power of your drill-driver) When using your drill-driverforvarlous drivingapplica- tions,itbecomes necessaryto increase or decrease the torquein orderto help prevent the possibilityofdamaging screwheads, threads,workplace, etc. In general, torque shouldcorrespondto the intensityof the screwdiameter.
Ifthe torque istoo highor the screwstoo small,the
screws may be damaged or broken. The torque "isadjustedby rotatingthe torque adjustment
ring.See Figure7. The torqueis greaterwhen the torque adjustmentringis set on ahighersetting. The torqueis lesswhen the torque adjustmentdng Isset ona lower setting.
The propersettingdependson the type of materialand the size of screw youare using.
TO ADJUST TORQUE
Identify the four torque Indicator settingslocated on the fi'ontof your drill.See Figure7.
Rotate adjustmentringto the desiredset'ring.
Position_: For ddvingsmallscrews.
Pos_on 2: Forddvlngscrews Into soft material.
Pos_on3: Fordrivingscrews into hard wood.
41,_1 ForheavyddUing.
TODECREASE TORQUE
TORQUE /LJ),IUS'INENTRING
BIT STORAGE
See Figure 8. When not in use, bitsprovidedwithyour drillcan be
placedInthe storagearea locatedon the topof yourdrill as shownin figure 8.
BIT
STORAGE
Fig. B
Fig. 7
11
Page 12
INSTALLING BITS
Place thedirectionofrotationcelector incenterposition.
See Figure 5. This will turnoffthe powertoyourdrill.
Open or close the chuck jaws to a point where the
opening is slightlylargerthan the bitsize you intendto use. Also,raisethe frontofyourdrillslightlyto keep the
bitfrom fallingout ofthe chuckjaws.
lnsert your dntl bit intothe chuck the full lengthof the
Jaws.See Figure9.
RELEASE
(UNLOCK)
CHUCKBODY
GRIP
(TIGHTEN)
CHUCKCOLLAR
Fig. 9
Tighten thechuck)awson thedrillbit.To tighten,grasp and hold the collar of the chuckwith one hand, while
rotatingthe chuck bodywithyourotherhand. Note: Rotatethe chuckbodyinthedirectionof thearrow
marked GRIP to tightenthe chucklaws.
DO NOT use a wrench to tighten or loosen the chuck
laWS.
A WARNING: Do notinsertdrillbitintochuckjaws
and tightenas shown in Rgure 10. This couldcause drtUt_t tobe thrown_mmddt_rasu_ng inpasstbls
serious personalinjuryordamage to the chuck.
Fig. 10
REMOVING BITS See Figure2.
Place the directionof rotation selectorIncenter posit_on.See Figure3. Thiswillturn off the power to
yourddlL
Loocenthe chuck.jawsfromdfitlbit.
To loosen:grasp and holdthe cellar of the chuckwl_
one hand, whi_erotatingchuckbodywithyour other
hand.
Note: Rotatechuckbodyinthe directionof the arrow
marked RELEASE to _oosanchuckjaws.
DO NOT uses wrenchtotightenor loosenthe chuck
jews.
Remove ddllbitfrom chuck Jaws.
12
Page 13
_1= WARNING: Always wearsafety gogglesor safety
glasseswith side shields whenoperatingtool, Failureto do so couldresult inobjectsbeing thrown intoyour eyes, resultingin possibleseriousinjury,
DRILLING
See Figure 11. When drillinghard, smooth surfaces, usa a canterpunch
to markthe desiredhole Iocallon.Thiswff!prevent the ddl[ bitfrom slippingoffcanter as the hole isstarted. How-
ever, the lower speedfeature allowsstartingholeswithout canter punchingifdesired.To accomplishthis, simply
operate yourdrillat lower speed untilthe hole Isstarted. The matedsi to be ddlied shouldbe secured in a vise or with clamp_to keep It fromturningas thedrillbIt rotates.
Holdtoolfirmly and place the bitat the pointto be drilled. Depressthe switchtriggerto start tool.
Move the drillbit into the workpieca,applyingonlyenough pressureto keepthe bitcutting. Do notforce or applyside pressureto elongatea hole.
_= WARNING: Be prapaTedfor bindingor bit
breakthrough,When these situationsoccur,the drill has a tendency to grab and kickoppositetothe
directionof rotationand couldcause toss of control
when breaking throughmaterial, if you are not prepared, thislossof controlcan result in possible
sedousinjury.
When drillingmetals, use a light oil on the drillbitto keep it from overheating.The oilwillprolongthe lifeofthe bit and increasethe ddltingaction.
it the bitjams in workplaceor if the drillstalls,release switchtriggerimmediately,Remove the bitfromthe workplaceand determinethe reasonfor jamming.
Fig. 11
13
Page 14
CHUCK REMOVAL
See Figures 12 - 14.
LocktheswiLchtriggerbyplscingthedirectionof retation
selectorincenter position.See Figure 5.
Insert a 5/15 inchor larger hex kay Intothe chuck of
yourddttand [_ghtenthe chuckjews sscumly.
Tap the hax key sharply with a mallet ina clockwise
direction.See Figure 12. This will loosenthe screw In thechuck for easy removal.
Open chuck jaws end remove hex key, Remove the
chuckscrew byturningit In a ctuck_se direcffon. See Figure 13.
Note: The screw has lefthandthreads.
Inserthex key Inchuckend tightenchuck_ws securely. "Tapsharp!,ywithe ma]_,a_ine counterclock_sedirection. This will loosen chuck on the spindle, tt can now be unscrewed by hand. See Figure14.
CHUCKJAWS
\
TO RETIGHTEN A LOOSE CHUCK
The chuck may become iocse on spindle and develop a wobble. Periodicallycheck the chuckscrew for tightneSs.
Totighten,followthese steps:
Locktheswitchtriggerbypiecingthedirect_n ofrotation selectorIncenter position. See Figure5.
Open the chuckjaws.
insert hex key into chuck and tighten chuck jaws securety.Taphex keysherptywitha mallet ina clockwise direction,This will_ightenchuckon the spindle.
[] Open the chuckJawsand removehax key.
"Tightenthe chuckscrew.
Note: The chuck screw has lefthandthreads.
Fig, 12
Fig.
Fig. 13
t4
Page 15
_lb WARNING: When servicing,useonly identical
Craftsmanreplacementperts. Useof any otherpert
may create ahazard or cause productdamage.
Do not abuse powertools. Abusivepracticescandamage
toolas wall asworkplace. ,_, WARNING: Alwaysremove the battery packfrom
thetool when assemblingparts, making adiustments,
cleaningor whennot In use. Removingthe battery peck wiltprevent accidentalsbartingthat couldcause sedouspersonalinjury.
Use clean clothsto removedirt, carbondust, etc.
_, WARNING: Do notat any time let brake fluids,
gasoline, petroleum-basedproducts,penetraUngoils,
etc. come in contactwith ptssttcparts.They contain chemicalsthat can damage, weaken or destroy
plastic.
Only the parts shownon parts list,page 17, are intended
to be repairedor replaced bythecustomer.Allother parts
shouldbe replaced at a Sears Service Center.
_1= WARNING: Do not attempt to mod_ this tool or
create acoessodesnot recommendedfor usewith
this tool Any such alteration or modification is mfsuce and could result In a hazardous cona'i6on
leading to possibte serious persona[ injury.
A WARNING: Always wear safetyglasseswith side
shieldswhen usingcompressed air to cleantoots, it
the operationisdusty,also wear a dust mask.
BATTERIES
The batterypack forthe drill-driverisequipped with
nickel-cadmiumrechargeable batteries.Lengthofservice fromeach chargingwill depend on the typeof workyou are doing.
The batteriesin thistool have been designedto provide
max=mumtroublefree life. t-lowever,tike artbattaries, they wilteventuallywear out. Do not disassemblebattery pack and attemptto replace the batteries. Handfingofthese batteries, especially when wearing ringsandjewelry,
could result In a seT_ousbum. To obtainthe longestposslb(e battery life,we suggest the
following:
[] Storeand chargeyourbatteries Ina cool area.
Tempera_,uresbelow 50°F or above 10Q°Fw_l_shorten
batterylife.
[] Never storebattmles In a dischargedcondition.
Recharge them immediatelyafter they are
discharged.
[] All batterlesgr_du_lty losethelr chaTge..Thahlghar
thett_npersture the o_ickerthey k_sett_ir charge. If you store yoz_rtootfor Ioogperiodsoftimewithout
using R,rechargethe batteries avery month ortwo.
Thl.spracticewill prok_ batteryIKe.
To preserverBtw_ resources,please
recy_e ordLsposeof batteries properly. "Thisproductcontains n_cke_-cadmlum
batteries.Local,state or federal laws
may prohbit dispose| of nickel-cadmium batteries in ordinarytrash.
Consultyour Ioca/waste authorityfor information regardingavailable recyclingand/or disposaloptions,
BATrERY PACK REMOVAL AND PREPARATION FOR RECYCLING
_, WARNING: Uponremoval, cover the battery
pack'sterminals withheavy dutyadhesivetape. Do not attempt to destroyor disassemblebatterypeck or remove any of itscomponents.Nickel..cadm(um
batteries mustbe recycledor disposedof properly. Also, never touchboth terminaJswith metalobjects and/or bodyparts as short c/muifmay result.Keep
away fromohltdren,Failure to comply withthese
wam_ngscould result"mfire and/or serious'injury.
15
Page 16
16
Page 17
COMPANION 14.4 VOLT CORDLESS DRILL
MODEL NO, 315.101860
I The model number will be found on a plate attached to the motor housing. Always mentionthe model ]numberin all correspondenceregardingyourCORDLESS DRILL-DRIVER or when orderingrepairparts,
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
2
1
4
Key PaR No, Number
1 660120O01 2 690033022 3 130122041 4 140209O23
580013004 983000-409
PARTS LIST
Description Qty,
Screw .................................................................................................. 1
Chuck .................................................................................................. 1
Battery pack ........................................................................................ 1
Charger ............................................................................................... 1
Carrying Case (not shown) ................................................................. 1
Operator's Manual
17
Page 18
COMPANION 3/8 In. 14.4VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
14
%, : 9
15
13
10
11
P 12 _ 14\
6
8
7
5
3 4
2
1
Page 19
COMPANION 3/8 In. 14.4 VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
The modelnumberwillbe found ona plate attachedto re motor housing.Alwaysmentionthe model number In allcorrespondenceregarding your |
|
CORDLESS DRILL-DRIVER or when orderingrepair parts.
J
KEY PART
NO. NUMBER
1 6620501 2 6320801 3 6722101 4 5267710 5 6759001 6 3656302 7 6320701 8 5267511
9 680095001 10 5369701 11 5260411 12 6711101 13 6710501 14 200202154 15 67_'_001 16 985348-001 17 270018018 18 66206O6 19 6620614
983000-409 983000-409R 12-04-03
PARTS LIST
DESCRIPTION QTY.
* SCREW (M3 X 14 mm)................................................................................................................ 4
MOUNTING PLATE ..................................................................................................................... 1
BALL,,,,,,.*,,,*,,*,*.,*,*,*,*,**,,,,***,*.**,,,,,, ................ *.**.*,,*,*.*,,,,*,*,*,*,,, ....................... *.*...*,,,*.,,*,,,,,,,,,,., 6
BALL HOLDER ............................................................................................................................ 1
WASHER .................................................................................................................................... 1
CLUTCH CAP.............................................................................................................................. 1
SPRING PLATE........................................................................................................................... 2
SLEEVE ....................................................................................................................................... 1
SPRING ....................................................................................................................................... 1
DETENT RING ............................................................................................................................ 1
BIT CLIP ...................................................................................................................................... 1
WASHER ..................................................................................................................................... 1
CLUTCH WASHER ...................................................................................................................... 1
HOUSING ASSEMBLY................................................................................................................ 1
BALL.......................................................................................................................................... 16
MOTOR AND GEAR TRAIN ASSEMBLY .................................................................................... 1
SWITCH ASSEMBLY................................................................................................................... 1
* SCREW (M3.5 X 16 mm)............................................................................................................. 6
* SCREW (M3.5 X 14 mm) ............................................................................................................. 2
OPERATORS MANUAL REPAIR SHEET
* STANDARD HARDWARE ITEM - MAYBE PURCHASED LOCALLY.
Page 20
COMPANION 3/8 In. 14.4 VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
BLUE LEAD
RED LEAD
BLACK LEAD
RED
BLACK LEAD
BLACK LEAD
HEAT SINK
WIRING DIAGRAM
Page 21
Your Home
For repair-in your home-of all majorbrand appliances,
lawn and garden equipment, or heating and coolingsystems,
no matter who made it, no matter who sold it]
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professionalinstallationof home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (l-eoo-4se-4s63)
Call anyUme, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items likevacuums, lawn equipment,
and electronics, call or go on-linefor the Ioca_onof your nearest
Sears Parts & Repair Center.
1-800-488-1222
Call anytime, day or night (U.S.A. only)
www,sears.€om
To purchase a protectionagreement (U.S.A.)
or maintenance agreement (Canada) on a productserviced by Sears:
1-800-827-6655 (U.S,A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparacibn Au Canada pour service en fran_ais:
a domicilio, y para ordenar plazas: 1.800.LE.FOYERaC
1-888-SU-HOGAR s" (1-800-533-6937)
(1-888-784.5427) www.sears.ca
8EAFR8
® RegiuteredTrademarkI _ Trademlrk / su_wl_ Mark o(Seara, Roebud,,andCo. ® MarneRegl_rada I xa Maroade Fibdca I m MerGede _dd o de 8earzz,p_ _ _. uc Mre'quade commerce I MDMarqued6pos6edeSeallk Roebud_andC_ ® _, Roebuckmd Co.
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