Sears 919.32721 Owner's Manual
OWNER'S
MANUAL
Model No,
919.327210
IMPORTANT:
Read the Safety Guidelines
and All Instructions Carefully
Before Operating
f ......... ............
120/240 VOLT ° 5250 WATT
GENERATOR
• SAFETY GUIDELINES
° ASSEMBLY
° OPERATION
° MAINTENANCE
= TROUBLESHOOTING
= REPAIR PARTS
Sold by Sears Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
MGP-327210A 8/10/99
TABLE OF CONTENTS
Warranty .................................................... 2
Safety Guidelines ................................... 3-8
Assembly ............................................... 8-9
Operation ............................................ 10-13
Maintenance ...................................... 13-15
Service Adjustments .............................. 15
Storage ................................................... 15
Troubleshooting Guide ........................... 16
Parts .................................................. 19-23
EPA Codes ........................................ 24-25
How To Order Parts ................. Back Cover
DATEPURCHASED:
MODEL NO:
SERIALNO:
STOREWHERE PURCHASED:
ADDRESS
CITY
TELEPHONE:
Record the above information about your unit
so that you wilt be able to provide it in case
of loss or theft.
HORSE POWER 10 HP
GASOLINE CAPACITY 7 GALLON
OIL CAPACITY 26 OZ.
I
MAINTENANCE AGREEMENT
The Sears Warranty, plus a Maintenance Agreement, pro-
vide maximum value for your Sears products. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule inmaintaining, caring for and using
your generator.
Follow the instructions under "Customer Responsibilities"
and "Storage" sections of this owner's manual.
FULL ONE YEAR WARRANTY ON SEARS GENERATORS
For one year from the date of purchase, when this Sears generator is maintained and operated according to
the instructions in this owner's manual, Sears will repair, free of charge, any defect in material and workman-
ship.
Ifyour Sears Generator is used for commercial or rental purposes, this warranty applies for only 90 days from
the original date of purchase.
FULL ONE YEAR WARRANTY ON SEARS ENGINE
For one year from the date of purchase, when this Tecumseh engine is maintained and operated according
to the instructions in this owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.
Ifyour Tecumseh engine is used for commercial or rental purposes, this warranty applies only for 90 days
from the date of purchase. This warranty does not cover: Expendable items such as spark plugs and air
filters, which become worn during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being
supplied to the engine or failure to maintain the equipment according to the instructions contained in
this owner's manual, are not covered under warranty.
WARRANTY SERVICE ISAVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SER-
VICE CENTER. This warranty gives you specific legal rights and you may also have other rights, which vary
from STATE TO STATE.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2 -- ENG
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that
is important for you to know and
understand. This information relates
to protecting YOUR SAFETY and
PREVENTING EQUIPMENT
PROBLEMS. To help you recognize
this information, we use the symbols
to the right, Please read the manual
and pay attention to these sections,
I _ DANGER I
URGENT SAFETY INFORMATION - A HAZ-
ARD THAT WILL CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
I _i_WARNING I
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS
INJURY OR LOSS OF LIFE.
I _&CAUTION 1
Informationfor preventingdamageto
equipment.
I NOTE 1
Information that you should
pay special attention to.
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS •
HAZARD
Attempting to connect generator directly
to the electrical system of any building
structure.
Inadequate electrical grounding of gen-
erator.
When using this product basic precautions should always be followed
including the following:
RISK OF ELECTROCUTION AND FIRE
WHAT COULD HAPPEN
Back feeding electricity through a
buitding's electrical system to the
outside utility feed lines could en-
danger repair persons attempting to
restore service.
Attempting to connect to the incoming
utility service could result in electrocu-
tion.
Restoration of electrical service while
the generator is connected to the in-
coming utility could result in a fire or
serious damage if a isolator switch is
not installed.
The failure of one of the generator's
electrical devices, a broken wire, wet
surfaces, etc. could result in the entire
unit becoming electrically charged.
Contact with electrically charged
surfaces could result in electrocution.
HOW TO PREVENT IT
Never back feed electricity through a
structure's electrical system.
To connect to a structure's electrical
system in a safe manner, and always
have a Double-Throw Transfer Switch
installed by a qualified electrician, in
compliance with local ordinances.
(When installing a Double-Throw
Transfer Switch, a minimum of 10
gauge wiring must be used.)
Make sure that the unit is connected
to an appropriate electrical ground, in
accordance with the requirement of
the National Electric Code. See page
8 for grounding instructions.
3 -- ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF ELECTROCUTION AND FIRE (cont'd)
HAZARD
Operation of generator in rain, wet, icy,
or flooded conditions.
Use of worn damaged, undersized or un-
grounded extension cords.
Placing generator on or against highly
conductive surface, such as a steel walk-
way or metal roof.
Improper connection of items to genera-
tor.
Operation of unit when damaged, or with
guards or panels removed.
WHAT COULD HAPPEN
Water is an excellent conductor of
electricity[ Water which comes in
contact with electrically charged
components can transmit electricity to
the frame and other surfaces, resulting
in electrical shock to anyone contact-
ing them.
Contact with worn or damaged extension
cords could result in electrocution.
Use of undersize extension cords could
result in overheating of the wires or at-
tached items, resulting infire.
Use of ungrounded cordsets could pre-
vent operation of circuit breakers and re-
sult in electrical shock.
Accidental leakage of electrical current
could charge conductive surfaces in con-
tact with the generator.
Exceeding the load capacity of the gen-
erator by attaching too many items, or
items with very high load ratings to it
could result in overheating of some items
or their attachment wiring resulting in fire
or electrical shock.
Attempting to use the unit when it has
been damaged, or when it is not func-
tioning normally could result in fire or
electrocution.
Removal of guarding could expose elec-
trically charged components and result
in electrocution.
HOW TO PREVENT IT
Operate generator in a clean, dry,well
ventilated area. Make sure hands are
dry before touching unit.
Inspect extension cords before use
and replace with new if required.
Use proper size (wire gauge) cordset
for application.
Always use electrically grounded
cordset.
Place generator on low conductivity
surface such as a concrete slab.
Read the load rating chart and instruc-
tions on page 9, 10 and 11.Make sure
that the sum mation of electrical loads
for all attachments does not exceed
the load rating of the generator.
Do not operate generator with me-
chanical or electrical problem. Have
unit repaired by an Authorized Ser-
vice Center.
Do not operate generator with protec-
tive guarding removed.
4 -- ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF FIRE
HAZARD
Attempting to fill the fuel tank while the
engine is running.
Sparks, fire, hot objects
Improper storage of fuel
Inadequate ventilation for generator
Tampering with factory set engine speed
settings.
Overfilling the fuel tank- fuel spillage.
WHAT COULD HAPPEN
Gasoline and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, orfrom
an electrical spark.
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline
vapors to ignite.
Improperly stored fuel could lead to ac-
cidental ignition. Fuel improperly secured
could get into the hands of children or
other unqualified persons.
Materials placed against or near the gen-
erator or operating the generator in ar-
easwhere the temperature exceeds 104°
F. ambient can interfere with its proper
ventilation features causing overheating
and possible ignition of the materials.
Engine speed has been factory set to
provide safe operation. Tampering with the
engine speed adjustment could result in
overheating of attachments and could
cause a fire.
Spilled fuel and its vapors can become
ignited from hot surfaces or sparks.
HOW TO PREVENT IT
Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extin-
guisher certified to handle gasoline
or fuel fires.
Add fuel to tank inwell ventilated area.
Make sure there are no sources of
ignition near the generator.
Store fuel in a container designed to
hold gasoline. Store container in se-
cure location to prevent use by oth-
ers.
Operate generator in a clean, dry,well
ventilated area a minimum of four feet
from any objects or wall. DO NOT
OPERATE UNIT INDOORS OR IN
ANY CONFINED AREA.
Never attempt to "speedup" the en-
gine to obtain more performance.
Both the output voltage and frequency
will be thrown out of standard by this
practice, endangering attachments
and the user.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting engine.
Move generator away from refueling
area or any spillage before starting
engine. Allow for fuel expansion.
Keep maximum fuel level I/4inch
below the tip of the fuel tank. Never
refuel with the engine running.
5 -- ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
Risk of Injury and Property Damage When
Transporting Generator
HAZARD
Fire, Inhalation, Damage to Vehicle
Surfaces
WHAT COULD HAPPEN
Fuel or oil can leak or spill and could
result in fire or breathing hazard, seri-
ous injury or death can result. Fuel or oil
leaks will damage carpet, paint or other
surfaces in vehicles or trailers.
HOW TO PREVENT IT
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before trans-
porting. Only transport fuel in an CSA
approved container. Always place
generator on a protective mat when
transporting to protect against dam-
age to vehicle from leaks. Remove
generator from vehicle immediately
upon arrival at your destination
RISK OF BREATHING - INHALATION HAZARD
HAZARD
Gasoline engines produce toxic carbon
monoxide exhaust fumes.
WHAT COULD HAPPEN
Breathing exhaust fumes will cause se-
rious injury or death.
HOW TO PREVENT IT
Operate generator inclean, dry,well
ventilated area. Avoid enclosed areas
like garages, basements, storage
sheds, etc., which lack a steady ex-
change of air. Never operate unit ina
location occupied by humans or ani-
mals. Keep children, pets and others
away from area of operating unit.
6 -- ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF UNSAFE OPERATION
HAZARD
Operation of generator in careless
manner.
Operation of voltage sensitive appliances
without a voltage surge protector.
WHAT COULD HAPPEN
All sources of energy include the poten-
tial for injury. Unsafe operation or main-
tenance of your generator could lead to
serious injury or death to you or others.
Any gasoline operated household gen-
erator wilt incur voltage variations caus-
ing damage to voltage sensitive appli-
ances or result in fire.
HOW TO PREVENT IT
Review and understand all of the
operating instructions and warn-
ings in this manual.
Become fam iliar with the operation
and controls of the generator.
Know how to shut it off quickly.
Equip area of operation with a fire
extinguisher certified to handle
gasoline or fuel fires.
Keep children or others away from
the generator at all times.
Always use U.L listed voltage pro-
tector to connect voltage sensitive
appliances (TV, computer, stereo,
etc.). Failure to use a U.L listed volt-
age surge protector will void the war-
ranty onyour generator.
Notice: A multiple outlet strip is not
a surge protector make sure you use
a U.L listed voltage surge protector.
RISK OF HOT SURFACES
HAZARD
Contact with hot engine and generator
components.
HAZARD
Contact with moving parts can result in
serious injury.
WHAT COULD HAPPEN
Contact with hot surfaces, such as en-
gines exhaust cornponents, could result
in serious burns.
HOW TO PREVENT IT
During operation, touch only the con-
trol surfaces of the generator. Keep
children away from the generator at
all times. They may not be able to
recognize the hazards of this prod-
uct.
RISK OF MOVING PARTS
WHAT COULD HAPPEN
The generator contains parts which ro-
tate at high speed during operation.
These parts are covered by guarding to
prevent injury.
HOW TO PREVENT IT
Never operate generator with guard-
ing or cover plates removed. Avoid
wearing loose fitting clothing or jew-
elry which could be caught by mov-
ing parts.
7 -- ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
HAZARD
Lifting a very heavy object.
RISK FROM LIFTING
WHAT COULD HAPPEN
Serious injury can result from attempt-
ing to lift too heavy an object.
HOW TO PREVENT IT
The generator is too heavyto be lifted
by one person. Obtain assistance
from others before you try to move it.
Read Owner's Manual. Do not operate equipment until you have read Owner's Manual for Safety,
Operation, and Maintenance Instructions.
This product is not equipped with a spark arresting muffler. Ifthe product will be used around flammable materials, or on
land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark
arrester must be installed and is legally required in the state of California. It is a violation of California statutes section
130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark
arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some
U.S. Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
CARTON CONTENTS
• Main Unit
• Owner's Manual
• Wheels
• Handle
• Wheel Bracket
Owner's Manual
_ W_heels
(2 used)
Lock Nuts
(2 used)
Washer
(2 used)
Ha_ndle Should<rBolts (2 used)
/ ,so,.tor Foo,
Foot Bracket 0
Handle Cap
(2 used)
I AUTION: Read owner's manual. Do not attempt to
operate equipment until you have read Owner's Manual
for Safety, Operation, and Maintenance Instructions.
REMOVE GENERATOR FROM CARTON
• Open carton from top.
• Cut carton along dotted lines.
• Remove all carton inserts.
Remove generator through opening in carton.
Remove shipping block from under the gen head
by unscrewing the bolt and remove the wood block.
It is very important that this is removed before starting
your generator.
8 -- ENG
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