Sears 917.27576 User Manual

Owner’s Manual

LAWN TRACTOR

18.5 HP, 42” Mower
Electric Start
Automatic Trans mis sion

Model No.

917.27576

02494

This product has a low emission engine which operates
differently from previously built engines. Before you start the
en gine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety
Rules and Instructions before
op er at ing this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/crafts man

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty................................................ 2

Safety Rules .......................................... 3

Product Specifi cations........................... 6

AssemblyPre-Operation ........................ 8

Operation............................................. 11

Maintenance ....................................... 18

Maintenance Schedule........................ 18

Service and Adjustments..................... 23

Storage................................................ 29

Troubleshooting ................................... 30

Repair Parts......................................... 34

Sears Service ........................Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner’s manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the fi rst 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve­nience, IN HOME warranty service will still be available after the fi rst 30 days of pur­chase, but a trip charge will apply. This charge will be waived if the Crafts man product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil fi lters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec­trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of fl ammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be con tam i­ nat ed or oxidized (stale). In general, fuel should be used within 30 days of its pur­chase date.

• Normal deterioration and wear of the exterior fi nishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip­ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the fi rst 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the fi rst 30 days, for your convenience, IN-HOME warranty service will still be avail­able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specifi c legal rights, and you may also have other rights, which
vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

SAFETY RULES

IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw-

ing objects. Failure to observe the fol low ing safety instructions could result in serious
injury or death.

WARNING: In order to prevent ac­ ci den tal starting when setting up, trans­ port ing, ad just ing or making repairs,
always dis con nect spark plug wire and
place wire where it can not contact spark
plug.

WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.

WARNING: Tow only the at tach ments
that are rec om mend ed by and comply with
spec i fi ca tions of the man u fac tur er of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dan ger ous. Tires can
lose trac tion with the ground and cause
you to lose control of your tractor.

WARNING: Engine exhaust, some of
its constituents, and certain vehicle com­ po nents contain or emit chem i cals known
to the State of Cal i for nia to cause can cer
and birth defects or oth er re pro duc tive
harm.

WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all
instructions on the machine and in the
manual before starting.

• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.

• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.

• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.

• Be sure the area is clear of bystand­ers before operating. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso­lutely necessary. Always look down
and behind before and while backing.

• Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross­ing gravel surfaces.

• Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.

• Slow down before turning.

• Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.

• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean­ing the machine, removing the grass
catcher, or unclogging the discharge
guard.

• Operate machine only in daylight or
good artifi cial light.

• Do not operate the machine while
under the infl uence of alcohol or drugs.

• Watch for traffi c when operating near
or crossing roadways.

• Use extra care when loading or un­loading the machine into a trailer or
truck.

• Always wear eye protection when oper­ating machine.

• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re­lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.

• Follow the manufacturer’s recommen­dation for wheel weights or counter­weights.

• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.

3

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera­tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.

• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.

• Do not mow on wet grass. Tires may
lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to
neutral and coast downhill.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis­engage the blades and proceed slowly
straight down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.

• Use extra care while operating ma­chine with grass catchers or other at­tachments; they can affect the stability
of the machine. Do no use on steep
slopes.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.

• Keep children out of the mowing area
and in the watchful care of a respon­sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a
hitch designed for towing. Do not at­tach towed equipment except at the
hitch point.

• Follow the manufacturer’s recom­mendation for weight limits for towed
equipment and towing on slopes.

• Never allow children or others in or on
towed equipment.

• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.

• Travel slowly and allow extra distance
to stop.

V. SERVICE
SAFE HANDLING OF GASOLINE

To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely fl ammable
and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con­tainer where there is an open fl ame,
spark, or pilot light such as on a water
heater or other appliances.

• Never fi ll containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
fi lling.

4

SAFETY RULES

• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.

• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.

• If fuel is spilled on clothing, change
clothing immediately.

• Never overfi ll fuel tank. Replace gas
cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi­tion.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.

• If you strike a foreign object, stop and
inspect the machine. Repair, if neces­sary, before restarting.

• Never make any adjustments or repairs
with the engine running.

• Check grass catcher components and
the discharge guard frequently and
replace with manufacturer’s recom­mended parts, when necessary.

• Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.

• Check brake operation frequently. Ad­just and service as required.

• Maintain or replace safety and instruc­tion labels, as necessary.

• Be sure the area is clear of bystand­ers before operating. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso­lutely necessary. Always look down
and behind before and while backing.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.

• Keep children out of the mowing area
and in the watchful care of a respon­sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (15° Max),
not across.

• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis­engage the blades and proceed slowly
straight down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces­sary, and then, turn slowly and gradu­ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 2.00 Gallons
Capacity Unleaded
and Type: Regular

Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC
(GAP: .030")

Ground Speed Forward: 5.5
(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230
Case Size: U1R

Blade Bolt 27–35 Ft. Lbs.
Torque:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manu fac tured to give
you the best possible dependability and
performance.
Should you ex pe ri ence any problem you
cannot easily remedy, please contact a
Sears or other qualifi ed service center.
We have com pe tent, well-trained tech ni ­cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor prop erly. Always
observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main­ tain ing, caring for and using your tractor.

• Follow the instructions under “Main te ­nance” and “Stor age” sec tions of this
own er’s manual.

WARNING: This tractor is equipped
with an internal com bus tion engine and
should not be used on or near any un im ­proved forest-covered, brush-covered or
grass-cov ered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

In the state of California the above is re­quired by law (Section 4442 of the Califor­nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffl er is available through your nearest
Sears service center (See RE PAIR PARTS
section of this manual).

REPAIR PROTECTION
AGREEMENTS

Congratulations on making a smart pur­chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod­ucts, it may require repair from time to
time. That’s when having a Repair Protec­tion Agreement can save you money and
aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe-
sional repair specialists.

• Unlimited service and no charge for
parts and labor on all covered repairs.

• Product replacement if your covered
product can’t be fi xed.

• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte­nance check.

• Fast help by phone – phone support
from a Sears technician on products
requiring in-home repair, plus conve­nient repair scheduling.

Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap­pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That’s the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!

Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation

appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®

of home

6

UNASSEMBLED PARTS

(1) Washer
17/32 x 1-3/16 x 12
Gauge

(1) Knob

Seat

Keys

Slope Sheet

(1) Oil Drain Tube
For Future Use

Steering Wheel

Steering

Wheel Insert

(1) Large Flat Washer

Steering

Boot

Steering
Extension
Shaft

Steering
Wheel Adapter

(1) 5/16 Lock Washer

(1) Hex Bolt

5/16-18 x 4

7

ASSEMBLY/PRE-OPERATION

02819

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you as sem ble must be tightened securely. Use the correct tools
as nec es sary to in sure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Stan dard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this man ual, it means, from your point of
view, when you are in the op er at ing po si­tion (seat ed be hind the steer ing wheel).

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Remove all accessible loose parts and
parts boxes from carton.

2. Cut along dotted lines on all four pan­els of carton. Remove end panels and
lay side panels fl at.

3. Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

Steering
Wheel

Adapter

Lower
Steering
Shaft

Insert

5/16 Hex Bolt

5/16 Lock Washer

Large Flat
Washer

Steering
Boot

Tabs

Extension
Shaft

Ta b
Slots

ASSEMBLE EXTENSION SHAFT AND
BOOT

1. Slide extension shaft onto lower steer­ing shaft.

2. Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steer ing shaft ex ten sion.

5. Position steering wheel so cross bars
are hor i zon tal (left to right) and slide
inside boot and onto adapt er.

6. Assemble large fl at washer, 5/16 lock
washer, 5/16 hex bolt and tighten
se cure ly.

7. Snap steering wheel insert into center
of steer ing wheel.

8. Remove protective materials from trac­ tor hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

INSTALL SEAT

1. Remove adjustment bolt, lock washer
and fl at washer se cur ing seat to
cardboard packing and set aside for
as sem bly of seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolts are positioned over the
large slotted holes in pan.

4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.

5. Pivot seat and pan forward and as­ sem ble adjustment bolt, lockwasher
and fl at washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

8

7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its ad­justed position.

9. Raise seat and tighten adjustment bolt
securely.

Seat

Seat Pan

Shoulder
Bolts

Flat Washer

2617

0

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See
Op er a tion section for location and
function of con trols)

1. Press lift lever plunger and raise
attachment lift lever to its highest po­ si tion.

2. Release parking brake by de press ing
clutch/brake ped al.

3. Place freewheel control in “trans­ mis sion disengaged” position (See “TO
TRANS PORT” in the Op er a tion section
of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding defl ector
shield up against tractor.

TO DRIVE TRAC TOR OFF SKID (See
Op er a tion section for location and
function of con trols)

02615

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc­tions).

Label

Seat Pan

Terminal

Terminal

02602

WARNING: Before start ing, read, un­ der stand and fol low all in struc tions in the
Op er a tion section of this man u al. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
peo ple and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fi ll fuel tank

with gasoline.

3. Place freewheel control in "trans-

mis sion engaged" position. (See “TO
TRANS PORT” in the Op er a tion section
of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the
parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi­tion.

7. Start the engine. After engine has

started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the mo tion control lever

for ward and slowly drive tractor off
skid.

10.Apply brake to stop trac tor, set park ing

brake and place motion con trol lever in
neutral po si tion.

11.Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.

9

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated
at the factory for shipping purposes. Cor­rect tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
“PRODUCT SPEC I FI CA TIONS” section
of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous­ing should be properly leveled. See “TO
LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the fi gures that are shown for replac­ing motion and mower blade drive belts
in the Service and Adjustments sec tion
of this manual. Verify that the belts are
routed cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac­tor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.

✔

CHECKLIST

Before you operate your new trac tor, we
wish to as sure that you re ceive the best
performance and sat is fac tion from this
quality product.
Please review the following checklist:
✓ All assembly instructions have been

com plet ed.

✓ No remaining loose parts in carton.
✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly infl ated. (For ship-

ping purposes, the tires were over in ­fl ated at the factory).

✓ Be sure mower deck is properly lev eled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly in fl at ed
for leveling).

✓ Check mower and drive belts. Be sure

they are routed prop er ly around pul leys
and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly
clamped.

✓ Before driving tractor, be sure free wheel

control is in “transmission engaged”
position (see “TO TRANS PORT” in the

Operation section of this man u al).
While learning how to use your tractor, pay
extra attention to the following im por tant
items:

✓ Engine oil is at proper level.
✓ Fuel tank is fi lled with fresh, clean, reg-

u lar unleaded gas o line.
✓ Become familiar with all controls - their

location and func tion. Operate them

be fore you start the engine.
✓ Be sure brake system is in safe op er -

at ing condition.
✓ Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).
✓ It is important to purge the trans mis sion

before op er at ing your tractor for the fi rst

time. Follow proper starting and trans-

mis sion purg ing instructions (See “TO

START EN GINE” and “PURGE TRANS-

MIS SION” in the Op er a tion sec tion of

this man u al).

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

CLUTCH ENGAGED

HIGH

ENGINE ON

OIL PRESSURE

ATTACHMENT

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform­ation about hazards which can
result in death, serious injury
and/or property damage.

LOW

ENGINE START

BATTERY

BRAKE/CLUTCH

PEDAL

CHOKE

PARKING BRAKE

REVERSE

FAST

P

FORWARD

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

15

SLOPE HAZARDS

IGNITION SWITCH

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and ad just ments. Save this manual for future reference.

Light Switch

Throttle/Choke
Control

Clutch/Brake
Pedal

Freewheel
Control

Attachment
Clutch Lever

Ignition Switch

ROS "ON" Position

Lift Lever Plunger

Attachment
Lift Lever

Height
Adjustment
Indicator

Parking Brake Lever

Motion Control
Lever

02838_LSW

Our tractors conform to the safety standards of the

American National Stan dards Institute.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at­tachments mounted to your trac tor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and brak ing the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to re lease
attachment lift lever when chang ing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake po si tion.

REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of

mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye dam age. Always wear safety glass es
or eye shields while operating your tractor or per form ing any ad just ments
or repairs. We rec om mend standard safety glasses or a wide vision safety

00155

mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sens ing switch. When engine
is running, any attempt by the op er a tor
to leave the seat without fi rst setting the
parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and re lease
pres sure from clutch/brake pedal.
Pedal should re main in brake po si tion.
Make sure parking brake will hold trac­tor secure.

Attachment Clutch Lever

Throttle/
Choke
Control

“Brake”
Position

Clutch/
Brake
Pedal

01844

STOPPING

MOWER BLADES -

• To stop mower blades, move at tach ment
clutch lever to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/
brake pedal all the way down.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de pressed.

ENGINE -

• Move throttle control between half and
full speed (fast) position.

NOTE: Failure to move throttle control
between half and full speed (fast) posi­tion, before stopping, may cause engine to
“backfi re”.

• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent un author ized
use.

“Engaged” Position

Ignition Key

“Disengaged”
Position

Motion Control
Lever

“Disengaged”
Position

Parking Brake
“Engaged”
Position

• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run­ning, hot en gine exhaust gases may cause
“browning” of grass. To eliminate this pos­sibility, always stop engine when stopping
tractor on grass areas.

CAUTION: Always stop tractor com­ plete ly, as described above, before leav ing
the operator's position.

TO USE THROTTLE CON TROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charg ing
rate.

• Full throttle of fers the best bagging and

mower per for mance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the motion control lever.

1. Start tractor with motion control le ver in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

The cutting height range is ap prox i­ mate ly 1-1/2 to 4". The heights are mea­sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.

• The average lawn should be cut to ap­proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.

• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the fi rst cut relatively high;
the second to desired height.

13

01931

TO ADJUST GAUGE WHEELS

0

2

8

2

8

Gauge wheels are prop er ly ad just ed
when they are slight ly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fl at level surface.

1. Adjust mower to desired cutting height
(See “TO AD JUST MOWER CUT TING
HEIGHT” in this sec tion of manual).

2. With mower in desired height of cut
po si tion, gauge wheels should be
assembled so they are slightly off the
ground. In stall gauge wheel in ap­ pro pri ate hole with shoulder bolt, 3/8
washer, and 3/8-16 locknut and tighten
se cure ly.

3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.

Gauge
Wheel
Mounting
Bracket

3/8-16
Locknut

3/8 Washer

Gauge Wheel

0142

3

Shoulder
Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip­ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at­ tach ment clutch control.

TO STOP MOWER BLADES ­disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the defl ector
shield in place.

Attachment
Clutch Lever
“Engaged”
Position

“Disengaged”
Position

Attachemnt
Lift Lever
High
Position

Low
Position

Defl ector
Shield

OPERATING IN REVERSE

Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc­tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.

WARNING: Backing up with the at­tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.

USING THE REVERSE OPERATION
SYSTEM -

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi­tion.

3. Look down and behind before backing

up.

4. Slowly move motion control lever to

reverse (R) po si tion to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise
to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

14

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.

• Choose the slowest speed before start­ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throt tle
control lever to slower position.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi­tion and engage parking brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de pressed.

• To restart movement, slowly re lease
parking brake and clutch/brake ped al.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in free wheel ing po si tion.
Freewheel control is located at the rear
drawbar of tractor.

1. Raise attachment lift to highest position

with at tach ment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in
the disengaged position.

• Do not push or tow tractor at more than
two (2) MPH.

• To re-engage transmission, reverse
above procedure.

Transmission Engaged

02219

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER AT TACH ­MENTS

Tow only the attachments that are rec om ­mend ed by and comply with spec i fi ca tions
of the manufacturer of your tractor. Use
common sense when tow ing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already fi lled
with sum mer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fi ll cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If nec es sary,
add oil until “FULL” mark on dipstick is
reached. Do not overfi ll.

• For cold weather operation you should

change oil for easier starting ((See the
oil viscosity chart in the Main te nance
sec tion of this manual).

• To change engine oil, see the Main te -

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank fi ller neck.

Do not overfi ll. Use fresh, clean, reg u lar
un lead ed gasoline with a min i mum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide de pos its
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan ti­ties that can be used within 30 days to
assure fuel freshness.

CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gas o line
near an open fl ame.
IMPORTANT: When operating in tem per a­ tures below 32°F(0°C), use fresh, clean
win ter grade gas o line to help in sure good
cold weather start ing.
CAUTION: Alcohol blended fuels (called
gasohol or us ing ethanol or methanol) can
attract mois ture which leads to separation
and for ma tion of acids during storage. Acid­ic gas can damage the fuel system of an
en gine while in storage.
To avoid en gine prob lems, the fuel system
should be emp tied before stor age of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are emp ty. Use fresh fuel
next season. See Stor age In struc tions for
additional in for ma tion.
Never use engine or car bu re tor clean er
prod ucts in the fuel tank or per ma nent

15

dam age may occur.

TO START ENGINE

When starting the engine for the fi rst time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
trans mis sion en gaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to dis en gaged
position.

5. Move throttle control to choke po si tion.

NOTE: Before starting, read the warm
and cold starting procedures below.

6. Insert key into ignition and turn key
clock wise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fi fteen sec onds per minute. If the
engine does not start after several
attempts, move throt tle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.

WARM WEATHER STARTING (50° F and
above)

7. When engine starts, move the throt tle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the en gine and
allow it to warm up for one minute using
the choke as de scribed above.

COLD WEATHER STARTING ( 50° F and
below)

7. When engine starts, allow engine
to run with the throttle control in the
choke po si tion until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, de pend ing
on the tem per a ture.

AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weath er,

the trans mis sion should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly re turn
to operating po si tion.

3. Allow one minute for trans mis sion to
warm up. This can be done during
the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

trans mis sion has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine per for mance.
(See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.)

PURGE TRANSMISSION

To ensure proper operation and per­ for mance, it is rec om mend ed that the
trans mis sion be purged before operating
trac tor for the fi rst time. This procedure will
remove any trapped air inside the trans­ mis sion which may have de vel oped dur ing
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or re place ­ment, it should be purged after re in stal l­a tion before operating the tractor.

1. Place tractor safely in an area that is

fl at for approximately 80 feet in front of
the tractor and set the parking brake.

2. Sitting in the tractor seat, start en gine.

After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
po si tion, slowly disengage clutch/brake
pedal.

3. Slowly move motion control lever to

full forward position and hold for fi ve
(5) seconds, or approximately 40 feet.
Slowly move lever to full reverse posi­tion and hold for fi ve (5) seconds, or
approximately 20 feet. After the tractor
moves approximately 20 feet in reverse
return the motion control lever to the
neutral (N) position. Repeat this proce-

dure three (3) times.
Your transmission is now purged and now
ready for normal operation.

16

MOWING TIPS

00272

• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments sec tion of this
manual.

• The left hand side of mower should be
used for trim ming.

• Drive so that clippings are dis charged
onto the area that has already been cut.
Have the cut area to the right of the trac­tor. This will result in a more even dis tri ­bu tion of clippings and more uniform
cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until fi nished.

• If grass is extremely tall, it should be
mowed twice to reduce load and pos­sible fi re hazard from dried clip pings.
Make fi rst cut relatively high; the second
to the desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir­able clumps. Allow grass to dry before
mowing.

• Always operate engine at full throt tle
when mowing to assure better mow-

ing performance and proper dis charge
of material. Regulate ground speed by
se lect ing a low enough gear to give the
mower cut ting per for mance as well as
the quality of cut desired.

• When operating attachments, se lect a
ground speed that will suit the terrain
and give best performance of the at­ tach ment being used.

17

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and
ROS Systems

T

Check for Loose Fasteners

R
A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N

G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must main tain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.

• At least once a year you should replace
the spark plug, clean or replace air fi lter,
and check blades and belts for wear.
A new spark plug and clean air fi lter
assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

BEFORE EACH USE

BEFORE STORAGE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

3

4

1,2

1,2

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

EVERY SEASON

EVERY 100 HOURS

5

1

,

2

2

2

SERVICE DATES

LUBRICATION CHART

➀ Spindle

Zerk

➀Front Wheel

Bearing
Zerk

➁Engine

01964

➀ General Purpose Grease
➁ REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lu bri cants will attract
dust and dirt that will short en the life of the
self-lu bri cat ing bearings. If you feel they
must be lu bri cat ed, use only a dry, pow­ dered graphite type lu bri cant spar ing ly.

➀ Spindle

Zerk

Front Wheel

➀

Bearing Zerk

18

maint_sch-tractore.ROS.e

TRACTOR

0

2

8

2

8

Always observe safety rules when per­ form ing any main te nance.

BRAKE OPERATION

If tractor requires more than fi ve (5) feet to
stop at highest speed in high est gear on a
level, dry concrete or paved surface, then
brake must be checked and ad just ed. (See
“TO ADJUST BRAKE” in the Ser vice and
Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See “PROD UCT SPEC I FI CA TIONS”
section of this man ual).

• Keep tires free of gasoline, oil, or insect
control chemi cals which can harm rub­ber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and pre vent
fl at tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYS TEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation sys tems are work ing properly. If
your tractor does not function as de­scribed, repair the problem immediately.

• The engine should not start unless the
brake pedal is fully de pressed, and the
attachment clutch con trol is in the dis en ­gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any at­tempt by the op er a tor to leave the seat
without fi rst setting the parking brake
should shut off the engine.

• When the engine is running and the
at tach ment clutch is engaged, any at­tempt by the operator to leave the seat
should shut off the engine.

• The attachment clutch should never op­erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the ig­nition switch in the engine "ON" position
and the at tach ment clutch is engaged,
any attempt by the operator to shift into
reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the
ignition switch in the ROS "ON" position
and the at tach ment clutch is engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine

BLADE CARE

For best results mower blades must be
kept sharp. Re place bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest position to al­low access to blades.

2. Remove blade bolt, lock washer and
fl at washer securing blade.

3. Install new or resharpened blade
with trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper as sem bly,
center hole in blade must align with star
on mandrel assembly.

4. Reassemble blade bolt, lock washer
and fl at washer in exact order as
shown.

5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

Trailing
Edge Up

Flat Washer

Lock Washer

Blade

Blade Bolt

Mandrel Assembly

Center
Hole

Star

If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.

TO SHARPEN BLADE
NOTE: We do not recommend sharp-

en ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and even tual damage
to mower and engine.

• The blade can be sharpened with a fi le
or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal anc er,
follow the in struc tions supplied with

19

bal anc er.)

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40

80

100

-30

-20 0

20 30 40

F

C

32

-10

10

60

5W-30

SAE 30

oil_visc_chart1_e

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal po si tion. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.

5/8” Bolt or Pin

Center Hole

BATTERY

Your tractor has a battery charging sys tem
which is suf fi cient for normal use. How­ ev er, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or cov ers.
Adding or checking level of elec tro lyte is
not necessary.
TO CLEAN BATTERY AND TER MI NALS
Corrosion and dirt on the battery and
terminals can cause the battery to “leak”
power.

1. Disconnect BLACK battery cable fi rst
then RED bat tery cable and remove
battery from tractor.

2. Rinse the battery with plain water and
dry.

3. Clean terminals and battery cable ends
with wire brush until bright.

4. Coat terminals with grease or pe tro ­leum jelly.

5. Reinstall battery (See “RE PLAC ING
BATTERY" in the Service and Ad just ­ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fi ns
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or trans mis ­sion while engine is running or while the
transmission is hot. To prevent pos si ble
damage to seals, do not use high pres sure
water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades
are intact and clean.

Blade

• Inspect cooling fi ns for dirt, grass clip­pings and other materials. To prevent
damage to seals, do not use com­ pressed air or high pressure sprayer to
clean cool ing fi ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory
and fl uid main te nance is not required for
the life of the transaxle. Should the trans­axle ever leak or require servicing, contact
a Sears or other qualifi ed service center.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not ad just able.
Re place belts if they begin to slip from
wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classifi cation SG-SL. Se­lect the oil’s SAE viscosity grade according
to your expected operating tem per a ture.

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your en gine oil level more frequent­ly to avoid pos si ble engine damage from
running low on oil.
Change the oil after every 50 hours of op­ er a tion or at least once a year if the trac tor
is not used for 50 hours in one year.
Check the crankcase oil level before start­ ing the engine and after each eight (8)
hours of operation. Tighten oil fi ll cap/
dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL
Determine temperature range expected

before oil change. All oil must meet API
service classifi cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fi ll cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.

2. Remove yellow cap from end of drain

20

valve and install the drain tube onto the
fi tting.

02698

Oil Drain Valve

Closed
and
Locked
Position

Yellow Cap

63

4

2

0

Drain Tube

3. Un lock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clock wise until the
pin is in the locked position as shown.

6. Remove the drain tube and replace the
cap onto the end of the drain valve.

7. Refi ll engine with oil through oil fi ll dip­stick tube. Pour slowly. Do not overfi ll.
For approximate capacity see “PROD­UCT SPEC I FI CA TIONS” section of this
man u al.

8. Use gauge on oil fi ll cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when fi nished.

ENGINE OIL FILTER

Replace the engine oil fi lter every sea son
or every other oil change if the tractor is
used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a
dirty air fi lter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs fi rst.
Service air cleaner more often under dusty
conditions.

1. Pull up on air fi lter cover handle and
rotate towards engine.

2. Remove cover.

3. Carefully remove air fi lter cartridge and
pre-cleaner from base.

4. Clean base carefully to prevent debris
from falling into carburetor.

NOTE: If very dirty or damaged, replace
cartridge.

5. Place new pre-cleaner and cartridge
fi rmly in base.

6. Align tabs on cover with slots in blower
housing and replace cover.

7. Hook handle on cover and push down
on handle to close.

IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause de te ri o ­ra tion of the cartridge. Do not oil car­tridge. Do not use pressurized air to clean
cartridge.

Handle

Cover

Cartridge

Pre-cleaner

Tabs

Base

Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine dam age from
overheating. Clean with a wire brush or
compressed air to re move dirt and stub­ born dried gum fi bers.

ENGINE COOLING SYSTEM

Debris may clog the engine’s air cool­ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.

Air Screen

Clean out chaff and debris

02744

21

MUFFLER

Inspect and replace corroded muffl er and
spark arrester (if equipped) as it could cre­ate a fi re hazard and/or dam age.

SPARK PLUG(S)

Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
fi rst. Spark plug type and gap setting are
shown in “PROD UCT SPEC I FI CA TIONS”
section of this manual.

IN-LINE FUEL FILTER

The fuel fi lter should be replaced once
each season. If fuel fi lter becomes
clogged, ob struct ing fuel fl ow to car bu ­re tor, re place ment is re quired.

1. With engine cool, remove fi lter and
plug fuel line sec tions.

2. Place new fuel fi lter in position in fuel
line with arrow pointing towards carbu­retor.

3. Be sure there are no fuel line leaks and
clamps are properly positioned.

4. Immediately wipe up any spilled gaso­line.

CLEANING

• Clean engine, battery, seat, fi nish, etc.
of all foreign matter.

• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with au to mo tive
type wax.

We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis­sion covered to keep water out. Water
in engine or transmission will shorten the
usful life of your tractor. Use compressed
air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

Clamp

Fuel Filter

Clamp

00667

22

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1. Place attachment clutch in “DIS EN­GAGED” position.

2. Move attachment lift lever forward to
low er mower to its lowest po si tion.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and
remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide
col lar off and push housing guide out
of brack et.

6. Disconnect anti-sway bar from chas sis
bracket by re mov ing re tain er spring.

7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

8. Disconnect front links from deck by
re mov ing retainer springs.

9. Raise lift lever to raise suspension
arms. Slide mower out from under trac­tor.

Small Retainer Spring

Clutch Spring

Small Retainer

Clutch
Spring

Spring

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
trac tor, remove the front links and hook
the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its high est
position.

2. Slide mower under tractor with defl ec­tor shield to right side of tractor.

3. Lower lift lever to its lowest po si tion.

4. Connect front links to mower deck and
secure with retainer springs.

5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.

6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.

7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.

Flat
Washer

Suspension
Arms

Square Hole

Engine
Pulley

Retainer
Spring

Anti-Sway
Bar

Collar

Housing
Guide

Bracket

Large
Re tain er Spring

Front Link

Retainer Springs
(Both Sides)

Defl ector
Shield

02696

23

01156

01267

8. Place fl at washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly infl ated (See “PROD­ UCT SPECIFICATIONS” section of this
man u al). If tires are over or underinfl ated,
you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bot tom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link ad just ment nut on that side.

• To lower one side of mower, loosen lift

link ad just ment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after ad just ing.

Bottom edge
of mower to
ground

00598

Bottom edge of

mower to ground

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.

• When distance “D” is 1/8" to 1/2"
lower at front than rear, tighten nuts “F”
against trunnion on both front links.

• To raise front of mower, loosen nut “F”
from trunnion on both front links. Tighten
nut “E” on both front links an equal num­ber of turns. The two front links must
remain equal in length.

• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F” against
trun nion on both front links.

• Recheck side-to-side ad just ment.

01268

Mandrel

“D”

Both Front Links Should be Equal in Length

“D”

A

Lift Link
Adjustment Nut

Ground Line

Suspension Arm

A

01553

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust­ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac­ tor. Measure dis tance “D” directly in front
and behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary ad just ­ments, check that both front links are
equal in length.

Nut “F”

Trunnion

Front Links

Nut “E”

TO REPLACE MOWER BLADE DRIVE
BELT

The mower blade drive belt may be re­placed without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See “TO
REMOVE MOW ER” in this sec tion of
manual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves

24

and inside all belt guides.

3. Install mower (See “To Install Mower”
in this section of this manual).

Mandrel
Pulley

Idler Pulleys

With parking brake “Engaged”

Operating
Arm

1-9/16”

Nut “A”

Jam Nut

Mandrel
Pulley

0231

4

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an ad just able
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than fi ve (5) feet to
stop at highest speed in high est gear on a
level, dry concrete or paved surface, then
brake must be checked and ad just ed.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.

2. Disengage transmission by placing
freewheel control in “transmission dis­engaged” position. Pull freewheel con­trol out and into the slot and release so
it is held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor for­ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper­ating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen
jam nut and turn nut “A” until distance
becomes 1-9/16". Retighten jam nut
against nut “A”.

4. Engage transmission by placing
free wheel control in “trans mis sion
en gaged” position.

5. Road test tractor for proper stopping
distance as stated above. Readjust
if nec es sary. If stopping distance is
still greater than fi ve (5) feet in high est
gear, further main te nance is nec es ­sary. Replace brake pads or contact a
Sears or other qualifi ed service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En gage
parking brake. For as sis tance, there is a
belt installation guide decal on bottom side
of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO RE MOVE
MOWER” in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.

2. Remove belt from stationary idler and
clutching idler.

3. Remove belt downward from around
en gine pulley.

4. Pull belt slack toward rear of trac tor.
Carefully remove belt upwards from
transmission input pulley.

5. Remove belt from center span keeper
and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the
input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.

4. Install belt through stationary idler and
clutch ing idler.

5. Make sure belt is in all pulley grooves
and in side all belt guides and keep ers.

6. Install mower (See “TO IN STALL
MOWER” in this sec tion of manual).

25

00

663

Engine Pulley

Clutching Idler

Stationary Idler

Center Span
Keeper

Transmission
Input Pulley

01510

TRANSAXLE MOTION CON TROL LE­VER NEUTRAL AD JUST MENT

The motion control lever has been pre set
at the factory and adjustment should not
be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tight en.

2. Start engine and move motion con­ trol lever until tractor does not move
forward or backward.

3. Hold motion control lever in that posi­tion and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neutral
(N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to ad just ment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfi ed.

Motion Control
Lever

02239

Neutral
Lock
Gate

Adjustment
Bolt

TRANSMISSION REMOVAL/
RE PLACE MENT

Should your transmission require re mov al for
service or re place ment, it should be purged
after reinstallation and before operating the
tractor. See “PURGE TRANS MIS SION” in
the Op er a tion section of this manual.

TO AD JUST STEER ING WHEEL ALIGN­ MENT

If steering wheel crossbars are not
hor i zon tal (left to right) when wheels are
positioned straight forward, remove steer­ ing wheel and reassemble with crossbars
horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAM BER

The front wheel toe-in and camber are not
adjustable on your tractor. If dam age has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualifi ed
service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining
ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and pre vent
fl at tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also pre vents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key
(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT­ TERY

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks, fl ame
and smoking ma te ri als away from bat­ ter ies. Always wear eye pro tec tion when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT­TERY" in the MAINTENANCE section of
this man u al).

26

02602

If “jumper ca bles” are used for emer gen cy

02495

starting, follow this pro ce dure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.

2. Connect one end of the BLACK ca ble
to the NEGA TIVE (-) terminal (C) of
fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and bat tery.

Seat Pan

Terminal
Cover

02603

Positive (Red) Cable

Keps
Nut

Hex
Bolt

Negative (Black) Cable

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable fi rst from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Battery

Fully Charged Battery

REPLACING BATTERY

WARNING: Do not short bat tery

ter mi nals by al low ing a wrench or any
other object to contact both terminals at
the same time. Before con nect ing battery,
remove metal bracelets, wrist watch bands,
rings, etc.
Positive terminal must be connected
fi rst to prevent spark ing from ac ci den tal
grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable fi rst
then RED battery cable and carefully
remove battery from trac tor.

3. Install new battery with terminals in
same position as old battery.

4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal

5. Connect BLACK grounding cable to
negative (-) ter mi nal with remaining hex
bolt and keps nut. Tighten se cure ly.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL AS­ SEM BLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

4. When replacing hood, be sure to re­connect the headlight wire con nec tor.

Hood

Headlight Wire
Connector

27

01915

ENGINE

Maintenance, re pair, or re place ment of the
emission con trol de vic es and sys tems, which
are be ing done at the cus tom ers expense,
may be performed by any non-road engine
repair es tab lish ment or individual. Warranty
repairs must be performed by an authorized
engine man u fac tur er's service outlet.

TO AD JUST THROTTLE CON TROL
CABLE

The throttle control has been preset at the
factory and ad just ment should not be nec­essary. Check adjustment as de scribed
below before loosening cable. If adjust­ment is necessary, proceed as follows:

1. With engine not running, move throt tle
control lever from slow to choke posi­tion. Slowly move lever from choke to
fast position.

2. Check that holes “A” in governor
control lever and hole in governor plate
line-up. If holes “A” are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw se cure ly.

Governor Control Lever

Governor Control Plate

IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be as sem ­bled to the car bu re tor when making
carburetor adjustments.

2. Be sure the throttle control cable is
adjusted properly (see above).

FINAL SETTING -(See “TO ADJUST
THROTTLE CONTROL CABLE” in this
section of the manual.)

1. Start engine and allow to warm for fi ve
minutes. Make fi nal ad just ments with
engine running and shift/motion

control

lever in neutral (N) position.

2. Move throttle control lever to slow posi­tion. With fi nger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against
idle speed screw, turn idle mix ture
valve full travel clockwise then coun ter ­clock wise until engine runs rough. Turn
valve to a point midway be tween those
two po si tions. Re lease throt tle lever.

01041

Holes
"A"

Clamp Screw

Throttle
Cable

TO AD JUST CARBURETOR
NOTE: The carburetor on this engine is

low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits al lowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and ad just ment should not be
necessary. However, minor ad just ment
may be required to compensate for dif fer ­enc es in fuel, tem per a ture, altitude or load.
If the carburetor does need ad just ment,
proceed as follows:
In general, turning idle mixture valve in
(clock wise) de creases the supply of fuel to
the engine giving a leaner fuel/air mix­ture. Turning the idle mixture valve out
(counter clock wise) in creases the sup ply
of fuel to the engine giving a richer fuel/air
mixture.

ACCELERATION TEST -

4. Move throttle control lever from slow
to fast po si tion. If engine hesitates or
dies, turn idle mixture valve out (coun­ter clock wise) 1/8 turn. Repeat test and
continue to adjust, if nec es sary, until
engine ac cel er ates smooth ly.

High speed stop is factory adjusted. Do
not adjust or damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeeding
the engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs adjust­ing, contact a Sears or other qualifi ed ser­vice center, which has proper equip ment
and experience to make any nec es sary
ad just ments.

Idle Speed
Screw

Throttle
Lever

Idle Mixture
Valve with
Limiter

28

STORAGE

Immediately prepare your tractor for stor­ age at the end of the season or if the trac­tor will not be used for 30 days or more.

CAUTION: Never store the trac tor
with gas o line in the tank inside a building
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thor oughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.

1. Clean entire tractor (See “CLEAN ING”

in the Maintenance section of this
manual).

2. Inspect and replace belts, if nec es sary

(See belt re place ment in struc tions in
the Service and Ad just ments section of
this manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Be sure that all nuts, bolts and screws

are securely fastened. In spect moving
parts for damage, break age and wear.
Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of stor age,
battery cables should be dis con nect ed
and battery cleaned thor ough ly (see “TO
CLEAN BATTERY AND TER MI NALS” in
the Maintenance section of this man u al).

• After cleaning, leave cables dis con -

nect ed and place cables where they
cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam­age the fuel system of an engine while in
storage.

• Empty the fuel tank by starting the en­gine and letting it run until the fuel lines
and carburetor are empty.

• Never use engine or carburetor clean er
products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in min i miz ing the formation of
fuel gum deposits during stor age. Add
stabilizer to gasoline in fuel tank or stor­ age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the sta bi liz er to reach the car­buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START” po si tion

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son
to another.

• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor in doors
and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable pro­tective cover that does not retain mois­ture. Do not use plastic. Plas tic cannot
breathe which allows con den sa tion to
form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
en gine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART:
See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” 2. See “TO START ENGINE” in
properly. Operation section.

3. Engine fl ooded. 3. Wait several minutes before
attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Empty fuel tank and carbure­ tor, refi ll tank with fresh gas­ oline and replace fuel fi lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor”
in Service and Adjustments
section.

10.Engine valves out of 10. Contact a Sears or other
adjustment. qualifi ed service center.

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel fi lter. 4. Replace fuel fi lter.

5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank
with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Car bu re tor” in
Service and Adjustments
section.

8. Engine valves out of 8. Contact a Sears or other
adjustment. qualifi ed service center.

Engine will not 1. Brake pedal not depressed. 1. Depress brake pedal.
turn over 2.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8. Check/replace solenoid or
starter.

9. Faulty operator presence 9. Contact a Sears or other
switch(es). qualifi ed service center.

Engine clicks but 1. Weak or dead battery. 1. Re charge or replace battery.
will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter.

Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce
fast. speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and 3. Clean underside of mower
trash under mower. housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

At tach ment clutch is engaged.

2.

Disengage attachment clutch.

Check/replace ignition switch.

30

TROUBLESHOOTING CHART:
See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power 6. Faulty spark plug. 6. Clean and regap or change

(cont.) spark plug.

7. Dirty fuel fi lter. 7. Replace fuel fi lter.

8. Stale or dirty fuel. 8.
with fresh, clean gas o line.

9. Water in fuel. 9. Empty fuel tank and carbure­ tor, refi ll tank with fresh gas­ oline and replace fuel fi lter.

10.Spark plug wire loose. 10. Connect and tighten spark
plug wire.

11.Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12.Dirty/clogged muffl er. 12.Clean/replace muffl er.

13.Loose or damaged wiring. 13. Check all wiring.

14.Carburetor out of adjustment. 14. See “To Adjust Carburetor”
in Service and Adjustments
section.

15.Engine valves out of 15. Contact a Sears or other
adjustment. qualifi ed service center.

Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade
vibration bolt.

2. Bent blade mandrel. 2. Contact a Sears or other
qualifi ed service center.

3. Loose/damaged part(s). 3. Tighten loose part(s).
Replace damaged parts.

Empty fuel tank and refi ll tank

Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.
is engaged.

Engine continues 1. Faulty operator-safety 1. Check wiring, switches and
to run when presence control system. connections. If not cor rect ed,
operator leaves contact a Sears or other
seat with qualifi ed service center.
attachment
clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade

bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and 3. Clean underside of mower
trash under mower. housing.

4. Bent blade mandrel. 4. Contact a Sears or other
qualifi ed service center.

5. Clogged mower deck vent 5. Clean around man drels to

and trash around mandrels.

from build-up of grass, leaves,

open vent holes.

31

TROUBLESHOOTING CHART:
See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.
not rotate mechanism.

2. Worn/damaged mower drive 2. Replace mower drive belt.

belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact a Sears or other
qualifi ed service center.

Poor grass 1. Engine speed too slow. 1. Place throttle control in
discharge “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

Poor grass 3. Wet grass. 3. Allow grass to dry before
discharge mowing.
(continued) 4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air
pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade.
Tighten blade bolt.

7. Buildup of grass, leaves and 7. Clean underside of mower
trash under mower. housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge
down.

10.Improper blades used. 10. Replace with blades listed in
this manual.

11.Clogged mower deck vent 11. Clean around man drels to
holes from buildup of grass, open vent holes.
leaves, and trash around
mandrels.

Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”.
working 2.
(if so equipped) 3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4.

5. Blown fuse. 5. Replace fuse.

Battery will not 1. Bad battery cell(s). 1. Replace battery.
charge 2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator 3. Replace regulator.
(if so equipped).

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in 1. Place freewheel control in
“disengaged” position. “engaged” position.

2. Motion drive belt worn, 2. Re place motion drive belt.
damaged, or broken.

3. Air trapped in transmission 3. Purge transmission.
during shipment or servicing.

Engine “backfi res” 1. Engine throttle control not set 1. Move throttle control
when turning between half and full speed between half and full speed
engine “OFF” (fast) position before stopping (fast) position before

engine. stopping engine.

Bulb(s) or lamp(s) burned out.

2. Replace bulb(s) or lamp(s).

Check wiring and connections.

32

15 DEGREES MAX.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

33

e

Get it fixed, at your home or ours!

Your Home

For repair – in your home –ofall major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

®

Our Hom

Anytime, day or night

1-800-488-1222

Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR

(1-888-784-6427)

© Sears, Roebuck and Co.

® Registered Trademark /
® Marca Registrada /

MC

Marque de commerce /MDMarque déposée de Sears, Roebuck and Co.

TM

Marca de Fábrica /SMMarca de Servicio de Sears, Roebuck and Co.

(U.S.A.)

1-800-361-6665

(Canada)

Au Canada pour service en français:

1-800-LE-FOYER

SM

TM

Trademark /SMService Mark of Sears, Roebuck and Co.

(1-800-533-6937)

www.sears.ca

02410

MC

199447 05.11.05 TR Printed in U.S.A.