Sears 917.259573 User Manual

MRN

MODEL NUMBER

Assembly

Operation Customer Responsibilities

Service and Adjustments Repair Parts

917.259573 OWNER'SMANUAL

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

................................... m

Safe Operation Practices for Ride-On Mowers

IMPORTANT: TH_S CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION . Read, understand, and follow all instructions in the manual

and on the machine before starting.

- Only allow responsible adults, who are famiiiar with the instructions, to operate the machine.

. Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area.

- Never carry passengers.

• Do not mow in reverse untess absolutely necessary. AIways look down and behind before and while backing,

= Be aware of the mower d}scharge direction and do not point

it at anyone_ Do not operate the mower without either the entire grass catcher or the guard in place.

o Slow down before turning. = Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing.

o Stop engine before removing grass catcher or unc!ogging

chute.

. Mow only in daylight or good artificial tight,

• Do not operate the machine white under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into

a trailer or truck.

I1o SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death. Alt slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

= Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

= Watch for holes, ruts, or bumps. Uneven terrain could

ovedurn the machine. Tati grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift whi_e on the slope.

. Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

= Keep all movement on the slopes slow and gradual_ Do not

make sudden changes in speed or direction.

,, Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT,"

• Do not turn on slopes untess necessary, and then, turn slowly

and graduaJ_y downhill, if possible.

• Do not mow near drop-oils, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground. Do not use grass catcher on steep slopes.

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them. . Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small chiJdren.

• Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

- Never allow children to operate the machine.

° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuel& They are flammable and vapors are explosive.

Use oniy an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

° Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

- Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

, Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or aIIow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

o Mower blades are sharp and can cut. Wrap the blade(s) or

wear gtoves, and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required.

The en gine exhaust from this product contains

A WARNING A

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc- tive harm.

!,,ir_L i , i n,nll nl

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com- petent, welFtrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

NUMBER 9I 7.259573 SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SER1ALNUMBERSWlLL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

PRODUCT SPECIF!CATIONS

HORSEPOWER: 19.5

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEAD[:iiD RE!GULAR

OIL TYPE (API-SF/SGiSH): SAE 30 (_'.bow_32'_F)

SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM (GAP: .030")

VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH): FORWARD: 0 - 5.5

REVERSE: 0-2.4

TIRE PRESSURE: FRONT: t4 PSI

REAR: t0 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPiHR: 30

MIN. CCA: 240 CASE SIZE: UlR

BLADE BOLT TORQUE: 30-35 FT. LBS.

CUSTOMER RESPONSIB L TIES

Read and observe the safety rules.

o Foltow a regular schedule in maintaining, caring for and

using your tractor.

* Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). Ifa spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Pubtic Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffle_ is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

MM|TED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

* Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

* Riding equipment used for commercial or rental purposes.

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date ol purchase, if any battery inctuded with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legai rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

iNDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 24

Carburetor ................................... 27

Mower:

Front-To-Back ........................ 22

Side-To-Side .......................... 22

Throttle Control Cable ............ 26-27

Air Filter, Engine ................................. 19

Air Screen, Engine ............................. 19

Assembly ......................................... 7-10

Battery:

Charging ..................................... 18

Cleaning ...................................... 18

Starting with Weak Battery .......... 26

Storage ....................................... 28

Terminals .................................... 18

Belts:

Motion Drive

Removal/Replacement ........... 24

Mow_r Drive

Removal/Replacement ........... 23

Mower Blade Drive

Removal/Replacement ........... 23

Blade:

Sharpening .................................. ! 8

Replacement ..................... _......... 18

Brake Adjustment ............................... 24

Carburetor Adjustment ....................... 27

Controls, Tractor ................................ 13

Customer Responsibilities .......... 3,17-20

Engine:

Air Filter ................................... 19

Air Screen, Engine .................. 19

Battery ..................................... 18

Cooling Fins, Engine ............... !9

Engine Oil ............................... 20

Fuel Filter ................................ 20

Spark Plugs ............................. 18

Tractor:

Blades ..................................... 18

Lubrication Chart ..................... t 7

Maintenance Schedule ........... 17

Tire Care ......................... 8,18,25

Cutting Height, Mower ........................ 13

Electrical:

Interlocks and Relays .................. 26

Schematic ................................... 31

Wiring Diagram ........................... 32

Engine:

Air Filter ....................................... 19

Air Screen .................................... 19

Cooling Fins, Engine ................... 20

Oil Change .................................. 19

Oil Level ................................. t4,19

Oil Type ....................................... 19

Preparation ................................. 14

Repair Parts ........................... 48-53

Starting ........................................ 14

Storage ....................................... 28

Filters:

Air ................................................ t 9

Fuel ............................................. 20

Fuel:

Type ............................................ 14

Storage ....................................... 28

Fuse ................................................... 26

Gauge Wheels ................................ 9,t4

Hood Removal/Installation ................. 26

Leveling Mower Deck .................... 21-22

Lubrication Chart ................................ 17

Maintenance Schedule ...................... !7

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to-Side ............ 22

Blade Sharpening ....................... 18

BJade Replacement ..................... 18

Cutting Height ............................. I3

Installation ................................ 9,21

Operation ............................... 11-!6

Removal ...................................... 21

Mowing Tips ....................................... 16

Muffler ................................................ 20

Spark Arrester .......................... 3,40

Mutcher Plate ..................................... 10

OPERATION ........................................................... t 1-18

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 2t-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR .................. ",.............. 32-47

REPAIR PARTS - ENGINE ..................................... 48-53

PARTS ORDERiNG/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ....... 14,t 9

Engine ....................................... :. 19

Storage ........................... :........... 28

Operation ...................................... 11-16

Operating Mower ................................ 14

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

Parking Brake ................................ 12-13

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 32-47

Product Specifications ........................... 3

Repair Parts .................................. 32-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 21-27

Brake ........................................... 24

Carburetor ................................... 27

Fuse ............................................ 26

Hood Removal/installation .......... 26

Motion Drive Belt

Removal/Replacement ........... 24

Mower Drive

Removal/Replacement ........... 23

Mower Blade Drive Belt

Removal!Replacement ........... 23

Mower Adjustment:

Front-to-Back ......................... 22

Side-to-Side ........................... 22

Mower Installation ....................... 21

Mower Removal .......................... 2t

Tire Care ............................. 8,18,25

Slope Guide Sheet ............................. 55

Spark Ptugs ........................................ 20

Specifications ..................... :................. 3

Starting the Engine ....................... t4-t5

Steering Wheel ................................ 7,25

Stopping the Tractor ........................... !3

Storage ............................................... 28

Throttle Control Cable Adjustment ..... 26

Tires ........................................... 8, ! 8,25

TrouMe Shooting Oharl .................. 29-30

Transaxle Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram .................................. 32

Wiring Schematic ............................... 31

ACCESSO AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OiL AiR FILTER BLADES } @ELTSFUELSTAB_L|ZER

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are tisted below with brief explanations of how they can help you. This listwas current at the time ofpublication; however, itmay change in future years ° more attachments may be added changes may De made in these attachments, or some may no _onger be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor, Most of these attachments do not require additional hitches or conversion kits (these that de are indicated) and are designed for easy

attaclting and detaching,

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2,5-inch steel spikes mounted on t0-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. SteeJ weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-ga!ion plastic bags_

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panei kits, toot caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to a_fow mois- ture and nutrients to reach grass roots. 364nch swath. 24

hardened steel coring tips. t50 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oit changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH Jetsyou tow 2 or 3 pull-behind attachments at once. such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKE./DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. UsefiJltopreparebareareasforseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharg e or bag clippings (bagger optional) without changing btades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this

manuat,

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 101umber,

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds upto 390 lbs, ofweight, Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal oniy. 14-inch high, 48-inch wide bladeclears 42-inch path when angled left or dght, Raises, towers

with side lever. Adjustable skids; replaceable, reversible scraper bar+ (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath, Drum-type auger handles

powdery and wet/heavy snow, Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feel Lift controiied at tractor seat, (Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-voft DC electric motor that connects to the

tractor battery or ether 12-volt source, includes booms for

automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand,

SWEEPERS let you collect grass clippings and leaves, TILLER has 5 hp engine and 364nch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch.

Fits anytawn, yard or gardentractor. Simplyhookuptothetractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; dear plastic windshield offers 360 degree

visibility. Hinged metaf doors with catch_ Keeps operator warm and dry. Remove vinyf sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves, Optionat wand attachment to pick up debris in hard-to-reach places. VAC/OHIPPER includes a chipper-shredder.

WEIGHT 8RACKET for drawbar for Snow removal applications. Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HAR[:)WA PACK

Parts Bag contents shown ful! size

(1) Large Fiat Washer (l) Hex Bolt _

)

'_ ji(1) Lockwasher 3/8

_ (1) Locknut

5/16-18_qX1\/f f _

(1)HexBolt _._/

5/16-18 x 1-1/4

(1) Shoulder (t) Hex Bolt 1/2-13 x 1 Bolt 5/16-18

(1) Washer

17/32 x 1-3/16.x 12

Gauge

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel

Steering ,

Boot

Manual

Parts bag contents not shown full size

Mulcher

Plate

E E

Lock

Washer 1/2

(2) Lock

O _s #10 x 5/8

Washers #10

(2) Weld 3/16 x 3/4 Nuts #t0 x 16 Gauge

(2) Hex Bolts I/4-20 x 3/4

mT]__]_ f,41_,\(2) Hex Nuts

(2) Washer Washers t/4

9/32 x 5/8 x 16 Gauge

s_ (2) Lock

(2) Washers i

(2) Shoulder

Bolts

(2) Center-

_lock Nuts .

Slope Sheet

(2) Washers 3/8 x 7/8 x t 4 Gauge

(2) Gauge

Wheels

Steering Wheel

Adapter

Steering Wheel

Insert

Steering '_<

(2) Keys Shaft

Extension

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembiy easier, Standard wrench sizes are listed,

(1) 9/16" wrench (2) 7/16" wrenches

(2) 1/2" wrench (1) 3/4" wrench

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

(1) 3/4" Socket w/drive rachet Phillips Screwdriver

Tire pressure gauge Utility knife

Pliers

STEERING

WHEEL

UNPACK CARTON

* Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on al! four corners

of carton, and lay panels flat. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto tower steering shaft. Align mounting holes in extension and lower shafts and

install 5/16 hex bolt and IocknuL Tighten securely.

iMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

= Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

S_idesteering wheel adapter onto steering shaft exten- sion.

Position steering wheel so cross barn are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

- Snap steering wheel insert into center of steering wheet.

Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

tN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

EXTENSION

SHAFT

5/16 HEX

BOLT

FIG. 1

TO ROLL TRACTOR OFF SKiD (See Opera-

tion section for location and function of con-

trois)

Press tift lever plunger and raise attachment liftlever to its highest position.

* Release parking brake by depressing clutch/brake

pedal.

Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

, Roll tractor backwards off skid. , Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR iNSTALL SEAT (See Fig, 3)

CONNECT BATTERY (See Fig, 2)

CAUTION: Do m_otshort battery termi- nals by allowing a wrench or any other

object to contact both terminals at the sametime. Before connecting battery,

remove metat bracelets, wristwatch bonds, rings, etc.

Positive termina! must be connected first to prevent sparking from acciden- ta_ grot_nding,

Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• It this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

, First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for:

a inspection for secure connections (to tighten hard-

wa re),

, Inspection for corrosion.

• Testing batterv_

• Jumping (if required).

° Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERMINAL HEX PROTECTIVE CAPS BOLT

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.

Place seat o_ seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

, Assemble aditJstment bolt, lock washer and fiat washer

loosely. Do not tighten.

= Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal al! the way

down.

- Get off seat without moving its adjusted position. , Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT___

BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

= Reduce tire pressure to PS_ shown in "PRODUCT

SPECIFICATIONS' on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

FLAT WASHER

LOCK WASHER

FIG. 2

NEGATIVE

(BLACK) CABLE

POSITIVE

(RED)

CABLE

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLY

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in

proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

, Assemble gauge wheels with tractor on a flat level

surface.

- Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

- With mower in desired height of cut position, gauge wheels should be assembled sothey are slightly off the

ground. Instatl gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

= Repeat for opposite side installing gauge wheel in

same adjustment hole.

WHEEL

BRACKET

LOCKNUT

TO CONVERT TO BAGGtNG OR DISCHARGING

Simply remove mutcher plate and store in a safe place, Your mower is now ready for discharging or ]nstalration of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

HOOK POINT

WELD NUT

DOWN

WELD. WASHER

NUT _

LATCH "_

HOOK

WASHER

MULCHER

PLATE

LOCK

LOCK WASHER

HOOK

WELD

NUT

GAUGE WHEEL

FiG. 4

INSTALL MULCHER PLATE (See Figs. 5 and 6)

• Install two latch hooks to mutcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely. Raise and hold deflector shield in upright position.

• Place front of mutcher plate over front of mower deck opening and slide into place, as shown.

, Hook front latch into hole on front of mower deck. = Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold CAUTION: Do not remove discharge

guard when attaching mutcher plate and altow it to rest on plate while in

operation.

FiG. 5

DEFLECTOR

SHIELD

HOOKS

FiG. 6

,/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/ All assembly instructions have been completed. ,/ No remaining toase parts in carton.

¢" Battery'is properly prepared and charged. (Minimum

1 hour at 6 amps). ¢" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveIed side-to-side!

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

¢' Check wiring. See that all connections are still secure

and wires are properly clamped.

•/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRAC TOt l, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢ Become familiar with all controls - their location and

function. Operate them before you start the engine,

¢ Be sure brake system is in safe operating condition,

¢ It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMtSSLON" in the Op- eration section of this manual).

OPERATiO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT

p-@ @

FUEL CHOKE

MOWER LIFT

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

LOCK LOCKED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATIC

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theitlustrationswithyourtractortofami]iadzeyourselfwiththe locations of various cQntrolsand adjustments, Save this manual for future reference.

LIGHT

CHOKE ATTACHMENT SWITCH CONTROL AMMETER CLUTCH LEVER POSITION

THROTTLE

CONTROL

ATTACHMENT

CLUTCH/

BRAKE

PEDAL

HEIGHT ADJUSTMENT KNOB

LIFT LEVER

IGNITION SWITCH

FREEWHEEL

CONTROL

APPROX.

SPEED 3MPH

2MPH 1MPH

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. ,-. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed,

CLUTCHtBRAKE PEDAL: Used for dectutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedat into the brake position.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

CHOKE CONTROL: Used when starting a cold engine.

PARKING BRAKE

MOTION CONTROL

LEVER

FIG. 7

MOTION CONTROL LEVER: Selects the speed and direc-

tion of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. iGNITiON SW_TCH: Used for starting and stopping the

engine. HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower

cutting height. AMMETER: indicates battery charging (+) or discharging

(4.

OPERATION

spectacles or standard safety glasseso

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

, Depress clutch/brake pedal into full "BRAKE" position

and held.

* Place parking brake lever in "ENGAGED" position and

releasepressurefromclutch/brakepedaL Pedal should remain in "BRAKE" position. Make sure parking brake

wil! hold tractor secure.

THROTTLE ATTACHMENT CLUTCH

CONTROL LEVER"ENGAGE'°;

CHOKE

CONTROL

"BRAKE"

POSITION

CLUTCH_RAKE

PEDAL"DRWE .... DISENGAGED"

POSITION HEIGHT POS_ION

ADJUSTMENT

KNOB

STOPPING (See Fig. 8)

MOWER BLADES -

o Move attachment clutch Lever to "DISENGAGED"

position.

GROUND DRIVE -

- Depress dutch/brake pedal into full "BRAKE" position. = Move motion control {ever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITtON WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE -

o Move throttle control to stow position. NOTE: Failure to move throttle control to stow position and

allowing engine to idle before stopping may cause engine to "backfire".

- Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use,

Never use choke to stop engine.

POSITION

"DISENGAGE"

MOTIONCONTROL

FIG. 8

NOTE: Under certain conditions when b'actor isstanding idle withthe e_gine running, hot engine exhaust gases may cause "browning" ef grass. To eliminate this possibility,

always stop engine when stepping tractor on grass areas.

ompty 1

TO USE THROTTLE CONTROL (See Fig. 8}

Always operate engine at futl throttle,

Operating et_,gineat less than full throttle reduces the

battery cha_ging rate.

- Full throttle offers the best bagging and mower perfor- mance,

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

, To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig, 8)

The direction and speed of movement is controlled by the motion control lever.

o Start tractor with motion control fever in neutral (N)

position,

, Release parking brake and clutch!brake pedal.

Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height isc0ntrolied by turning the height adjust-

ment knob in desired direction.

• Turn knob clockwise (/_) to raise cutting height.

• Turn knob counterclockwise (_#_'_)to lower cutting height.

The cutting height range is approximately 1-!/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the coo! season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth,

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height,

0 ERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor isequippedwithanoperatorpresencesensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut. Lower mower with attachment lift control.

, Start mower biades by engaging attachment clutch

control

- TO STOP MOWER BLADES - disengage attachment clutch control.

ATTACHMENT CLUTCH LEVER"ENGAGED"

POSiTiON

POSITION

ATTACHMENT LIFT LEVER HIGH

POSITION

TO TRANSPORT (See Fig. 10)

When pushing or towi_g your tractor, be sure to disengage transmission by ptacing freewheel controljn freewheeling

position. Free wheel control is ]ocated al the _ear drawbar of tractor.

- Raise at_acilmer_t lift to highest position with attach- ment _iftcontrct.

• Pull freewheel control knob out s.nd hold in position by inseding retainer spri_g ir_toforv,'ard hote of control rod.

, Do not push or tow tr_ctor at more than two (2) MPH. , To reengage transmission, reverse above procedure,

NOTE: To protecl: hood fmrn damage when transporting your tractor on atruck or atraitor, be sure hood is dosed and

secured to tractor. Use an appropriate means of tying hood to tractor (ro_e, cord, etc_).

HEIGHT / ADJUSTMENT DISCHARGE KNOB GUARD

FIG. 9

TO OPERATE ON HILLS

• Choose the slowest speed before starting up or down hills.

, Avoid stepping or changing speed on hills. o tf slowing is necessary, move throttle control lever to

slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT.' THE MOTION CONTROL LEVE_ClDOES NOT RETURN TO NEUTRAL (N) POSITION WH'EN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

, To restart movement, slowly release parking brake and

clutch/brake pedal.

, Slowly move motion control lever to slowest setting. ° Make all turns slowly.

FiG, 10

BEFORE STARTING THE ENGINE

CHECK ENGSNE OIL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

, Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, walt fera few seconds,

remove and read oil level. If necessary, add oit until

"FULL" mark on dipstick is reached. Do not overfill,

, For cold weather operation you should change oil for

easier starting (See "O1L VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

- To change er_gi_e oil, see the Customer Responsibili- ties section in this manual.

ADD GASOUNE

Fili fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used withi__30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING iN _BMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

OPERATION

WARNING: Experience indicates that alcohol blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur,

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transrflission en- gaged position.

, Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

- Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position,

• Move throttle control to fast position

• Pull choke control outfor a cold engine start attempt, For a warm engine start attempt the choke control may

not be needed.

Note: Before starting, read the warm and c01d starting procedures below.

• Insert key into ignition and turn keyctockwise to "START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after severe! attempts, push choke contro/ in, wait a few

minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50° F and above) , When engine starts, slowly push choke control in until

the engine beginsto run smoothly, if the engine starts to run roughly, pull the choke controi out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below) , When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly, This may require an engine warm-up period from several seconds to several minutes, depending

on the temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

Be sure the tractor is on level ground.

Place the motion control lever Jhneutral. Release the parking brake and Iet the clutch/brake

slowly return to operating position.

, Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

- The attachments can be used during the engine warm- up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjustments section of this manual.

PURGE TFIANSMISSION

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISS!ON REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, tT SHOULD BE PURGED AFTER REtNSTALLATtON

BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

, Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position, With motion control ]ever in neutral (N) position, slowly disengage clutch/brake pedal,

, Move motion control lever to futf forward position and

hold for five (5) seconds. Move tever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement ol drive wheels. The air is being removed from hydraulic drive system. , Move motion control lever to neutrai (N) position. Shut _

off engine and set parking brake.

, Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual).

, Sitting inthetractor seat, star!engine. Aftertheengine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

Slowly move motion contro! lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual. The left hand side of mower should be used for trim-

ming.

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the dght of the tractor. "['his will result in a more even distribution of

clippings and mere uniform cutting.

- When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11 ).

- If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip_

pings. Make first cut relatively high; the second to the desired height.

, Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Atlow grass to dry before mowing.

, Atways operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material, Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

, When operating attachments, select a ground speed

that ,_vi!tsuit the terrain and give best performance of

the attachm;_nt being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE, * The special mulching blade wiif recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass wilt biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this wilt provide the best recutting action of the btades.

, Avoid cutting your lawn when it iswet. Wet grass tends

to form ck._mpsand interferes with the mulching action. The best time to mow your law# i£the early afternoon.

At this time the grass has dried ar,d the new_y cut area will not be exposed to the direct sun.

For best resutts, adjustthe mowercutting height so that the mower cuts off only the top one-third of the clrass

blades (oee Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.

. Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

* Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

(

FIG. 12

FiG. 11

CUSTOMER RESPONSIBILIT!

MAINTENANCE SCHEDULE

FILL [N DATES

AS YOU COMPLETE

REGULAR SERVICE

;heck Brake Operation

Check Tire Pressure

T I Check for Loose Fasteners R I" SharpenlReptace Mower Blades

A l" Lubrication Chart

Cl.

T [ Check Battery Level/Recharge 0 I Clean Battery a_td Terminals

R [ Check Transaxle Cooling

Adjust Biade Belt(e)Tension Adjust Motion Drive Belt{s) Tension

Check Engine Oil Lever Change Engine Oil

F_..} Clean Air Filter N 1 Clean Air Screen

G I inspect Muffler/Spark Arrester

I Replace Oil Filter (If equipped)

N I clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

I - Change more often when operating under a heavy iced or in high ambient temperatures, 2 - Service mo_a often when operating in dirty or dusty conditions-

3 - I1 equipped with oil filter, change oil every 50 hours,

4- Replaceblades more oftenwhen mowingin sandysoil

;ERVICE DATES

5 - Ifequippedwith adjustabtesystem, 6 *Not requiredif equippedwith maintenance4reebattery.

7- Tightenfront axlepivot bo{tto 35 ft.4bs,maximum,

Donot overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to property maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

, Check engine oil level

= Check brake operation. , Check tire pressure.

, Check for loose fasteners.

LUBRICAT|ON CHART

(_) SPINDLE

(_) FRONT

BEARING ZERK

CLUTCH

PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

iMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

•_PINDLE ZERK (_)

-FRONT WHEEL (_) BEARING ZERK

ENGINE (_

CUSTOME RESPONSIBILITIES

TRACTOR TO SHARPEN BLADE (See Fig. 14)

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

tf tractor requires more than six (6) feet stepping dts[ance at high speed inhighest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)

TIRES , Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and ether hazards that may cause tire damage.

NOTE: Te seat tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Care should be taken to keep the blade balanced. An unbatanced b}ade wit} cause excessive vibration and ever]..

tuat damage to mower and engine.

• the btade can be sharpened with a file er on a grindhtg wheet. Do not attempt to sharpen while on the mower.

Q "Tocheck blade balance, you will need a 5/8" diameter

steel bolt, pin. or acene balancer. (When us nga cone

balancer, follow the instructions supplied with bal-

ancer).

• Slide blade on to an unthreaded portion of the steeJbolt or pin and hold the bolt or ptn parallel with the ground.

If blade is balanced, it should remain in a horizontal position, If ekher end ot the Made moves downward,

sharpen the heavy end until the biade is balanced.

NOTE: Do not use a nail foi balancing b)ade. -[he lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE CARE For best results mower blades must be kept sharF Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig, 13)

o Raise mower to highest position to allow access to

blades.

o Remove hex bolt, lock washerand flat washer securing

blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque),

iMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade -but ifyeu

do, be sure the blade is balanced.

BLADE

FLAT WASHER ._.%

HEX BOLT

(GRADE

MANDREL

ASSEMBLY

TRAILINGEDGE

518" BOLT OR PiN

BLADE

FiG. !4

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger wilf extend its life. , Keep battery and terminals clean.

, Keep battery bolts tight. o Keep small vent holes open.

= Recharge at 6-10 amperes for I hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Remove terminal guard. ° Disconnect BLACK battery cable first the_ RED

battery cable and remove battery from tractor. Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire

brush until bright.

, Coat terminals with grease or petroleum je!ly.

Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SJ× LINES ON THE BOLT HEAD.

FIG. 13

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