Sears 917.258552 User Manual

aFTZ

MODEL NUMBER 917.258552 OWNER'S MANUAL

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments o Repair Parts

_UTION, Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THfS TOLL FREE NUMBER: 1-800-659-5917

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Safe Operation Practices for Ride-On Mowers u

IMPORTANT: THIS CUTTING MACHINE _SCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT ANSERIOUS INJURY OR DEATH.

SAFETY RULES

i. GENERAL OPERATION

• Read, understand, and fo!Iow all instructions in the manual andon the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc,,

which could be picked up and thrown by the blade.

• Besurethe area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place,

• Slow down before turning.

• Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death,

All slopes require extra caution. If you cannot back up the slope or if you feel uneasyon it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use stow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Fofiow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slOwly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding,

• Do not tryto stabilize the machine by puttingyourfoot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children wilt remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adutt,

• Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care inhandling gasoline and other fuels. They are flammable and vapors are explosive,

Use only an approved container, Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build, up.

Clean oil or fuel spillage. AIiow machine to coot before storing,

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or altow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary,

• Mower bfades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required,

A Look for this symbol to point out im-

A wire and place wirewhere it cannot contact

portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

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A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

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CONGRATULATIONS on your purchase of a sears Tractor. }t has been designed, engineered and manufac- tured to give you the best possible dependability and

performance_

Should you experience any probtem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentertDepartment. We have competent, welt- trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions wifl

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.256552

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECUFltCATBONS

HORSEPOWER: 15.0 GASOLtNE CAPACITY 1.25 GALLONS

OiL TYPE (API-SF/SGiSH): SAE 10W30 (above 32'_F)

SAE 5W-30 (below 32F)

O}L CAPACITY: Wi FILTER: 4.0 PINTS

WiO FILTER: 3.5 PINTS

SPARK PLUG; CHAMPION RC12YC (GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5.5

REVERSE: 0-2,4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPiHR: 30

MIN, CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE! 30-35 FT. LBS. AND TYPE: UNLEADED REGULAR

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped

with aspark arrester meeting applicable tocal orstate laws

CUSTOMER RESPONSiBILITiES

= Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ff this Craftsman Riding Equipment is mair_tained, _ubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

= Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc_ o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in materiai or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EOUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-ROME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS PROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THtS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES, THis Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower:

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttfe Contret Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................. 18

Assembly ........................................... 7-9

Battery:

Charging .................................... 7-8

Cleaning ...................................... 17

Connecting ................................ 7-8

Starting with Weak Battery .......... 23

Storage ....................................... 28

Terminals .................................... 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .................................. 17

Replacement ....... :....................... 17

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls, Tractor ............................... 11

Customer ResDonsibifities ............. 16-19

Engine:

Air Filter ................................... 18

Air Screen. Engine .................. 19

Battery ..................................... 17

Cooling Fins, Engine ............... 19

Engine Oil ............................... 19

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... 17

Lubrication Chart ..................... 16

Maintenance Schedule ........... 16

Tire Care ......................... 8,17,23

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays .................. 24

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ....................................... 18

Air Screen ................................... 19

Cooling Fins. Engine ................... I9

Oil Change ................................ !8

Oil Leve.................................. 13,i8

Oil Type ....................................... 18

3reparation ............................... I3

Repair Parts ........................... 48-53

Starting ....................................... t 4

Storage ....................................... 26

=ilters:

Air ................................................ t8

Fuel ........................................... 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

--use ................................................... 24

Gauge Wheels ..................................... 8

Hood Removalitnstaltation ................. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................ 16

Maintenance Schedu{e ...................... !8

Mower:

Adjustment. Front-to-Back .......... 21

Adjustment. Side-to-Side ............ 21

Blade Sharpening ....................... 17

Blade Replacement ..................... t 7

Cutting Height ............................. 12

Installation ................................... 20

Ope ration .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 15

Muffler ................................................ 19

Spark Arrester .......................... 3,40

Mulcher Plate ....................................... 9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ....... 13,18

Engine ......................................... 18

Storage ....................................... 26

Ope ratio n ...................................... 10-15

Operating Mower ................................ I3

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

Parking Brake ................................ 11_12

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ........................................... 22

Carburetor ................................... 25

Fuse ............................................ 24

Hood Removal/installation .......... 24

Motion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

RemovaflRepfacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ........................... 21

Mower Installation ....................... 20

Mower Removal .......................... 20

Tire Sate ............................. 8,17,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ................................ 7,23

Stopping the Tractor ........................... 12

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8,17,23

Trouble Shooting Chart .................. 27-28

Transaxte Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSORIES AN ATTACH NTS

These accessories and attachments were available through most Sears retail outtets arid service r:er_terswhen the tractor was purchased.

MoSt Sears stores can order these items for you when you provide the modet number of your tractor.

ENGINE

SPARK PLUG GAS CAN FUEL STABILIZER

PERFORMANCE

Sears offers a wide variety of attachments that fit your trhctor. Many of these are iisted beiow with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AIR FILTER ]

AERATOR promotes deep root growth for a healthy tawn. Ta- pered 2.5qnch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and deity.

CORING AERATOR takes smal_ plugs out of soii to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. t50 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oii changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pulFbehind attachments atonce, such assweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scafping" on uneven terrain. For mower decks not so equipped.

MULCH RAKF-./DETHATCHER loosens soil and flips thatch and

matted [eaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefulto prepare bare areasforseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATOHER covers 364rich wide path and tosses thatch into large hopper, Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mutch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter water-tight drum holds upto 390 lbs. of weight. Rounded

edges prevent harm to tuff. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14qnch high, 48-inch wide

' blade clears 42-inch path when angled left or right. Raises, lowers

with side fever, Adjustable skids; reptaceabie_ reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight,)

SNOWTHROWER has 4C-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecti_

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilt- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5hp engine and 36-inch swath tOprepare seed beds, cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require asleeve hitch. Fits any !awn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessormes convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabricover tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

!2-volt amber caution Iight for mounting on cab top.

VACS for powerful collection of heavy grass clJppings and leaves.. Optional wend attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown ful size

(1) Large Flat Washer

"\\\X t(1) Lockwasher

(1) Locknut

5/16-18

x !-I/4

(1) Lock

Washer

1/2

Parts packed separately in carton

Seat

Steering

Wheel

Steering _,

Boot

Mulcher

Plate

Video

Cassette

ill

(1) Shoulder Bolt 5/16-18

(1) Wasf"

(1) Hex Bolt 17/32 x

1/2-13 x 1 x 12 Gauge

@(2) Lock

._ashers #10

_)(2) Washers

v / 3/t6x3/4x

_,_,../ 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4 @

(2) Screws

#10 x 5/8

(2) Weld _Nuts #10

(2) Hex Nuts 1/4-20

Manual Parts Bag

H __

Parts bag contents not shown full size

(2) Washers 3/8 x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Extension Shaft

I teering _,

//'___/_)/_!2 (2) Center-

--._._si _)eels ge @

Steering Wheel Steering

Gau

L_._ _J

Adapter Wheel

Insert

(2) Keys

lock Nuts

(2) Washers

9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Assembtys

Slope Sheet

ASS LY

111111 ii ............

Your new tractor has been assembled at the factory with exception of those pa_s teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor a{t parts and hardware you assemble must be tightened secureiy Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 9/16" wrench Utility knife (2) 7/!6 '_wrenches Phi!lips Screwdriver

(2) 1/2" wrenches "Tire pressure gauge (1) 3/4" Socket w/drive rachet

When right or Ieft hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove aNaccessible loose parts and pads cartons

from carton (See page 6).

, Cut, from top to bottom, along lines on all four corners

of carton, and Iay panets flat.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLL|NG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENS!ON SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and 10cknuL Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

iNSTALL STEERING WHEEL = Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten- sion.

- Position steering wheel so cross bars are horizontal 0eft to right) and slide onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely,

• Snap steering wheel insert into center of steering wheel.

, Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID {See Opera- tion section for location and function of con-

trois)

. Press lift lever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing dutch/brake

pedal.

, Place freewheel control in freewheeling position to

disengage transmission (See 'TO TRANSPORT" in the Operation section of this manual).

. Roll tractor backwards off skid. , Remove banding holding discharge guard up against

tractor,

STEER|NG WHEEL

ADAPTER

5/16

LOCKNUT

• t

STEERING BOOT"

EXTENSION SHAFT

5116 HEX

% /

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive termina! must be connected first to prevent sparking from accidental

grounding•

Remove carboard packing from seat pan and lift seat pan to raised position.

Open battery box door. Be sure battery drain tube. is attached to battery box.

Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,

,, , ii,,i,ilUlUll , u l iii i

ASSEMBLY

= First con nect RED battery cable to positive (+)terminal

with hex bott, ftat washer, _ockwasher and hex nut as

shown. Tighten securely,

o Conr_ect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock waslqer

and hex nut. Tighten secureiy. * Close batterv box door. Open battery box door for:

* inspection for secure connections (to tighten hard-

ware),

Inspection for corrosion.

Testing battery,

Jumping (if required),

- Periodic charging.

D|SCARD

TERMINAL HEX PROTECTIVE NUT LOCK

CAPS WASHER

FLAT

WASHER

HEX BOLT

POSrFIVE NEGATIVE I (RED) CABLE (BLACK) CABLE [

FIG. 2

SEAT

PAN

BATTERY BOX

DOOR

SEAT

SEAT PAN

LARGE FLAT

ADJUSTMENT

BOLT 3K WASHER

WASHER

FIG, 4

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for shtpping purposes. Correct tire pressure is important for

best cutting performance,

• Reduce t}re pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting resufts, mower housing should be property leveted. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment belt. * Remove cardboard packing on seat pan, . Place seat on seat pan and assemble shoutder bolt,

. AssembleadjustmentboR, Iockwasherandfiatwasher

loosely, Do not tighten, Tighten shoulder bolt securely,

. Lower seat into operating position and sit on seat.

- Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment bo!t securely.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig, 5)

The gauge wheeis are designed to keep the mower deck in proper position when operating mower, Be sure they are

properly adjusted to ensure optimum mower performance.

Assembfe gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height (See 'q'o AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual),

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground, Install gauge wheel in appropriate here with

shoulder bolt, 3/8 washer, and 3/8-I6 iocknut and tighten securely,

, Repeat for opposite side installing gauge wheel in

same adjustment hole.

ASSEMBLY

GAUGE WHEEL MOUNTING BRACKET

3/8-16 LOCKNUT

FiG° 5

INSTALL MULCHER PLATE (See Figs. 6 & 7)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre=assemb_e we_d nut to latch hook by inserting weld nut from the top with hook pointing down.

. Tighten hardware securely.

= Raise a.nd held deflector shield in upright position.

- Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold guard when attaching mulcher plate

CAUTION: Do not remove discharge and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT\ X SCREW

LATCH

WASHER

MULCHER

PLATE

= -

FIG. 6

LOCK WASHER

LATCH HOOK

WELD

NUT

TO CONVERT TO BAGGING OR

D|SCHARG_NG

Simply remove mulcher plate and store in a safe place. Your mower is now rea.dyfor discharging or installation of

optional grass catcher accessory.

LATCH HOOKS

FiG. 7

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: ¢" All assembly instructions have been completed.

¢' No remaining loose parts in carton. V" Battery is proper'ty prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ¢ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly Ieveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside at! belt keepers.

€' Check wiring. See that all connections are still secure

and wires are properly clamped.

¢ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTtON TO THE FOLLOWING IMPORTANT ITEMS:

¢' Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline;

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. 7 itis important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See'q'O START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the prodLct Learn and understand their meaning.

BATTERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

CAUTION OR REVERSE FORWARD SLOW

.WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF

LOCK

FAST

LIGHTS ON

PARKING BRAKE UNLOCKED

LOCKED

L •

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

t r,ll, i ,,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various corttrots and adjustments, Save this manual for future reference.

ATTACHMENT IGNmON LIGHT SWITCH CLUTCH LEVER SWITCH POSiTiON

LtFT LEVER PLUNGER

THROTTLE/CHOKE

CONTROL

LIFT LEVER

ATTACHMENT

CLUTCHfBRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

FREEWHEEL CONTROL

APPROX.

SPEED

3 MPH

2MPH

1MPH

Our tractors conform to the safety standards of the American National Standards Institute.

....... ,,,,,,,,,,,,,,, ,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor, LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCHtBRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine, PARKING BRAKE: Locks clutch/brake pedal into the

brake position. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

PARK{NG BRAKE

MOTION CONTROL

LEVER

FIG, 8

lViOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LiFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor,.

LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position,

iGNiTION SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER" indicates battery charging (+) or discharging

(-).

i ii iii i --IIII-

OPERATION

=, ,

any tractor can result in foreign objects thrown into the eyes, which can

_ __esultinsevereeyedamage. AIwayswearsafetyglassesoreyeshieidswhifeoperatingyour _ tar ctor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety gtasseso

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

You rtractor isequipped With an operator presence sensing switch. When engine is running, any attempt by the operator _o leave the seat without first setting the parking

brake will shut off the engine,

Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGE D" position and release pressu re from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,

ATTACHMENT CLUTCH LEVER

THROTTLE/ "ENGAGED" POSITION

CHOKE SWITCH

CONTROL

"BRAKE" "ENGAGED"

POSiTiON POSITION

IGNITION

POSiTiON

PARKING BRAKE

MOTIONCONTROL

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_ p_e__ve, before leav-

_ion; tO empty

TO USE THROTTLE CONTROL (See Fig. 9) Always operate engine at full throttle,

o Operating engine at less than, fun throttle reduces the

battery charging rate.

, Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig, 9)

The direction and speed of movement is controlled by the

motion control lever.

= Start tractor with motion control lever in neutral iN)

position.

• Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position,

"DISENGAGED" POSiTiON

CLUTCH/BRAKE PEDAL

"DRIVE"POSiTION

HEIGHT ADJUSTMENT KNOB

FiG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

Move motion control lever to neutral iN) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL iN) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE -

o Move throttle control to slow (_) position. NOTE: Failure to move throttle control to slow (,_m_)

position and at!owing engine to idle before stopping may cause engine to "backfire".

- Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

Turn knob clockwise (f"_t) to raise cutting height. Turn knob counterclockwise (}_) to lower cutting

height.

The cutting height range is approximately t-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed. = The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months, For healthier and better looking

lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the :first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachmer_t clutch engaged will

shut off the engine_

• Select desired height of cut. ° Lower mower with attachment lift control

Start mower blades by _ _,'_._n_t,,g attachment clutch control.

, TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the .dis-

=,1 uu, i i ......

ATTACHMENT

CLUTCHLEVER

POSiTiON

charge guard in place.

"ENGAGED" ATTACHMENT

POSmON LIFT LEVER

HUGH POSITION

D|SCHARGEi GUARD

FiG. 10

TO OPERATE ON HILLS

eupQrdow,,hill

_ I wPh_an !5 °and donot I

Ill _ I drive across any slope,

Choose the slowest speed before starting up or down Mils.

- Avoid stopping or changing speed on hills. * If slowing is necessary, move throttle control lever to

slower position,

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

= Move motion controt lever to neutral (N) position. iMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,

- To restart movement, slowly release parking brake and clutch/brake pedal

. Slowly move motion control lever to slowest setting. . Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by p_acing freewheel controt in freewheeling position. Free wheel control is located at the rear drawbar

of tractor.

Raise attachmer_t lift to highest position with attach- ment lift control

* Puli freewheel co[ltrol knob out and hold in position by

inserting retainer spring into forward hete of controt rod.

Do not push or tow tractor at more than two (2} MPH. , To reengage tr_r_smissien, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood is ciosed and secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

FtGo 11

• BEFORE STARTWNG THE ENGINE

CHECK ENGENE OiL LEVEL (See Fig, 16)

• The engine in your tractor has been shipped, from the factory, already fitted with summer weight oil.

° Check engine oil with tractor on level ground

Unthread and remove el! fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See'OIL VISCOSt HAR '

Customer Responsibilities section of this manual).

- Tochange engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

• Fill fue! tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve tile). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32_F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD OOLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fue! system of an engine while in storage_ To avoid engine problems, the fuel system should be emptied before stor-.

age of 30 days or longer. Drain the gas tank, start the engine and Jetit run untit the fue! lines and carburetor are

empty, Use fresh fue! next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

TY C T" n the

O ERATION

7ro START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuet from the tank to the engine.

, Be sure freewheet cdntrol is in the transmission em

gaged position. Sit on seat in operating position_ depress clutch/brake

pedal and set parking brake.

o Place motion control lever in neutral (N) position.

o Move attachment c_utch to "DISENGAGED" position.

o Move throttle control to choke (i_,l) position. [dote: Before starting, read the warm and cold starting

procedures below.

o Insert keyinto ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute, If the engine does not start after several attempts, move throttle control to fast (,_)

position_ wait a few minutes and try again, tf engine still

does not start, move the throttle control back to the

choke (1\1)position and retry.

WARM WEATHER STARTING (50° F and above)

When engine starts, move the throttle controlto the fast

(@) position_

• The attachments and ground drive can now be used, if the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, ailow engine to run with the throttle

control in the choke (fXI) position until the engine runs

roughly, then move throttle control to fast (,€_)position.

This may require an engine warrn-up period from

several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

• Be sure the tractor is on leVel ground. . Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

The attachments canalso be used during the engine warm-up period after the transmission hasbeen warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual,

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air Jnside the transmission which may have devel-

oped during shipping of your tractol °. IMPORTAN3"," SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, 1T

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

" Place tractor safely on level surface with engine off and

parking brake set.

* Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

= Sitting in the tractor seat, start engine. After theengine

is running, move throttle controt to stow (,_i_) position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

. Move motion control lever to rut! forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times,

NOTE: During this procedure there will be no movement of

drive wheels. The air isbeing removed from hydraulic drive system.

Move motion controt lever to neutral (N) position. Shut- off engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manua!).

, Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

, Slowly move motion control lever forward, after'the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control iever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

, Your tractor is now purged and now ready for normal

operation.

0 ERAT!ON

MOWING TiPS

- Tire chains cannot be used when the mower housing is

attached to tractor.

o Mower should be properly teveled for best mow!_g

performance. See TO LEVEL MOWER HOUSING n the Service and Adjustments section of this manual,

• The left hand side of mower should be used for trim- ming,

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This wilt result in a more even distribution of

clippings and more uniform cutting.

= When mowing large areas, staff by turning tO the right

so that clippings' will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. 12A ),

- if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

- Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.

, When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

MULCHING MOW|NG TIPS

iMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE,

• The special mu_ching b)ade wiit recur the grass cIip- pings many times and reduce them in size so that as

they ta_ onto the _awnthey wi_fdisperse into the grass

and not be noticed. Also, the mulched grass will bi0degrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the besl recurring action ol the

blades.

, Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and intederes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area wi!t not be exposed to the direct sun.

• For best results, adjustthe mower cutting height sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 12B). For extremely heavy mulching, reduce your width of cut and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pietefy hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

, Change your cutting pattern from week to week. Mow

north to south one week the nchan geto east to westthe next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

]

FIG. 12B

FIG. !2A

CUSTOMER RESPO ILJTIES

MAINTENANCE SCHEDULE

FtLL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check fil'e Pressure Check for Loose _-asteners

Sharpen/Replace Mower BIades

Lubdcation Chart

Check Bet_ery Leve!iRecharge Clean Battery apd Terminals

Cooling Adjust Blonde Belt(s) Tension Adjust Motior_ Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter Clean Air Screen

inspect Muffler/Spark Arrester Replace Oi_ Filter (If equipped) Clean Engine Cooling Fins Replace Spark Piug

Replace Air Filter Paper Cadridge

Rep!ace Fuel Filter

1 * Change more often when operat}ng under a heavy lead or in high ambient temperatures. 2 _ Sewice mo_e often when operating in di_y or dusty conditions. 3 - tt equipped wflh oft fitter, change oi_ ever7 50 ltoars.

4 - Replace btades more often when mowing in sandy soil

SERVICE

5 - If equipped with adjustable system. 8 - Not required if equipped with maintenance4ree battery.

7 _Tighten front a_le pivot bolt to 35 ft.dbs, maximum,

Do not overtighten,

DATES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments wilt need to be made periodicaIfy to

properly maintain your tractor. All adjustments in the Service and Adiustments section of

this manual should be checked at least once each season. , Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

- Check engine oi! level. Check brake operation. Check tire pressure.

Check for loose fasteners.

LUBRJCATmON CHART

(_) SPINDLE ZERK --

® FROI_

BEARING ZERK

CLUTCH

PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE UFE OF "['HE SELF-LUBRiCATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW* DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

FRONT WHEEL ®

BEARING ZERK

ENGINE ®

CUSTOME RESPONSIBILITIES

a = = i

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in al! tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

. Keep tires free of gasoline, o1I,or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire seatant may be purchased from your local

parts dearer. Tire seatant a%o prevents tire dry rot and corrosion.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced btade wi_ cause excessive vibration and even-

tual damage to mower and engine; , The blade can be sharpened with a file or on agrinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steet bolt, pin, or a cone balancer. (When using acone balancer, follow tt'e instructions supplied with bal- ancer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hotd the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE REMOVAL (See Fig. 13)

- Raise mower to highest position to allow access to Mades.

• Remove hex bolt, lock washer and flat washer secudng blade.

• Install new or resharpened blade with trai}ing edge up towards deck as shown.

, Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

, Tighten bolt securely (30-35 Ft. Lbs. torque), iMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

BLADE _ MANDREL

_ _ _ ASSEMBLY

--_%_ _ I TRAtUNG EDGE

,oo,,,s,,° /

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FiG. 13

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normai use. However, periodic charging of the battery with an automotive charger wilt extend its life.

, Keep battery and terminals clean. * Keep battery bolts tight.

o Keep small vent holes open. . Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

= Open battery box door.

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

, Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until bright. = Coat terminals with grease or petroleum jelly. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 1O0hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

+ 39 hidden pages

Sears 917.258552 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual