Sears 917.258552 User Manual

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Page 1

aFTZ

MODEL NUMBER 917.258552 OWNER'S MANUAL

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments o Repair Parts

_UTION, Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THfS TOLL FREE NUMBER: 1-800-659-5917

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Safe Operation Practices for Ride-On Mowers u

IMPORTANT: THIS CUTTING MACHINE _SCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT ANSERIOUS INJURY OR DEATH.

SAFETY RULES

i. GENERAL OPERATION

• Read, understand, and fo!Iow all instructions in the manual andon the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc,,

which could be picked up and thrown by the blade.

• Besurethe area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place,

• Slow down before turning.

• Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death,

All slopes require extra caution. If you cannot back up the slope or if you feel uneasyon it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use stow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Fofiow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slOwly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding,

• Do not tryto stabilize the machine by puttingyourfoot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children wilt remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adutt,

• Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care inhandling gasoline and other fuels. They are flammable and vapors are explosive,

Use only an approved container, Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build, up.

Clean oil or fuel spillage. AIiow machine to coot before storing,

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or altow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary,

• Mower bfades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required,

A Look for this symbol to point out im-

A wire and place wirewhere it cannot contact

portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

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A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

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CONGRATULATIONS on your purchase of a sears Tractor. }t has been designed, engineered and manufac- tured to give you the best possible dependability and

performance_

Should you experience any probtem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentertDepartment. We have competent, welt- trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions wifl

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.256552

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECUFltCATBONS

HORSEPOWER: 15.0 GASOLtNE CAPACITY 1.25 GALLONS

OiL TYPE (API-SF/SGiSH): SAE 10W30 (above 32'_F)

SAE 5W-30 (below 32F)

O}L CAPACITY: Wi FILTER: 4.0 PINTS

WiO FILTER: 3.5 PINTS

SPARK PLUG; CHAMPION RC12YC (GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5.5

REVERSE: 0-2,4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMPiHR: 30

MIN, CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE! 30-35 FT. LBS. AND TYPE: UNLEADED REGULAR

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped

with aspark arrester meeting applicable tocal orstate laws

CUSTOMER RESPONSiBILITiES

= Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ff this Craftsman Riding Equipment is mair_tained, _ubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

= Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc_ o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in materiai or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EOUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-ROME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS PROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THtS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES, THis Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

Page 4

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower:

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttfe Contret Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................. 18

Assembly ........................................... 7-9

Battery:

Charging .................................... 7-8

Cleaning ...................................... 17

Connecting ................................ 7-8

Starting with Weak Battery .......... 23

Storage ....................................... 28

Terminals .................................... 17

Belts:

Motion Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening .................................. 17

Replacement ....... :....................... 17

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls, Tractor ............................... 11

Customer ResDonsibifities ............. 16-19

Engine:

Air Filter ................................... 18

Air Screen. Engine .................. 19

Battery ..................................... 17

Cooling Fins, Engine ............... 19

Engine Oil ............................... 19

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... 17

Lubrication Chart ..................... 16

Maintenance Schedule ........... 16

Tire Care ......................... 8,17,23

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays .................. 24

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ....................................... 18

Air Screen ................................... 19

Cooling Fins. Engine ................... I9

Oil Change ................................ !8

Oil Leve.................................. 13,i8

Oil Type ....................................... 18

3reparation ............................... I3

Repair Parts ........................... 48-53

Starting ....................................... t 4

Storage ....................................... 26

=ilters:

Air ................................................ t8

Fuel ........................................... 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

--use ................................................... 24

Gauge Wheels ..................................... 8

Hood Removalitnstaltation ................. 24

Leveling Mower Deck ......................... 21

Lubrication Chart ................................ 16

Maintenance Schedu{e ...................... !8

Mower:

Adjustment. Front-to-Back .......... 21

Adjustment. Side-to-Side ............ 21

Blade Sharpening ....................... 17

Blade Replacement ..................... t 7

Cutting Height ............................. 12

Installation ................................... 20

Ope ration .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 15

Muffler ................................................ 19

Spark Arrester .......................... 3,40

Mulcher Plate ....................................... 9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ....... 13,18

Engine ......................................... 18

Storage ....................................... 26

Ope ratio n ...................................... 10-15

Operating Mower ................................ I3

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

Parking Brake ................................ 11_12

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 20-25

Brake ........................................... 22

Carburetor ................................... 25

Fuse ............................................ 24

Hood Removal/installation .......... 24

Motion Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

RemovaflRepfacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ........................... 21

Mower Installation ....................... 20

Mower Removal .......................... 20

Tire Sate ............................. 8,17,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ................................ 7,23

Stopping the Tractor ........................... 12

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8,17,23

Trouble Shooting Chart .................. 27-28

Transaxte Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

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ACCESSORIES AN ATTACH NTS

These accessories and attachments were available through most Sears retail outtets arid service r:er_terswhen the tractor was purchased.

MoSt Sears stores can order these items for you when you provide the modet number of your tractor.

ENGINE

SPARK PLUG GAS CAN FUEL STABILIZER

PERFORMANCE

Sears offers a wide variety of attachments that fit your trhctor. Many of these are iisted beiow with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AIR FILTER ]

AERATOR promotes deep root growth for a healthy tawn. Ta- pered 2.5qnch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and deity.

CORING AERATOR takes smal_ plugs out of soii to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. t50 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oii changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pulFbehind attachments atonce, such assweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scafping" on uneven terrain. For mower decks not so equipped.

MULCH RAKF-./DETHATCHER loosens soil and flips thatch and

matted [eaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefulto prepare bare areasforseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATOHER covers 364rich wide path and tosses thatch into large hopper, Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mutch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter water-tight drum holds upto 390 lbs. of weight. Rounded

edges prevent harm to tuff. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removal only. 14qnch high, 48-inch wide

' blade clears 42-inch path when angled left or right. Raises, lowers

with side fever, Adjustable skids; reptaceabie_ reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight,)

SNOWTHROWER has 4C-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecti_

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilt- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5hp engine and 36-inch swath tOprepare seed beds, cultivate and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require asleeve hitch. Fits any !awn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessormes convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabricover tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

!2-volt amber caution Iight for mounting on cab top.

VACS for powerful collection of heavy grass clJppings and leaves.. Optional wend attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

Page 6

CONTENTS OF HARDWARE PACK

Parts Bag contents shown ful size

(1) Large Flat Washer

"\\\X t(1) Lockwasher

(1) Locknut

5/16-18

x !-I/4

(1) Lock

Washer

1/2

Parts packed separately in carton

Seat

Steering

Wheel

Steering _,

Boot

Mulcher

Plate

Video

Cassette

ill

(1) Shoulder Bolt 5/16-18

(1) Wasf"

(1) Hex Bolt 17/32 x

1/2-13 x 1 x 12 Gauge

@(2) Lock

._ashers #10

_)(2) Washers

v / 3/t6x3/4x

_,_,../ 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4 @

(2) Screws

#10 x 5/8

(2) Weld _Nuts #10

(2) Hex Nuts 1/4-20

Manual Parts Bag

H __

Parts bag contents not shown full size

(2) Washers 3/8 x 7/8 x 14 Gauge

(2) Shoulder

Bolts

Extension Shaft

I teering _,

//'___/_)/_!2 (2) Center-

--._._si _)eels ge @

Steering Wheel Steering

Gau

L_._ _J

Adapter Wheel

Insert

(2) Keys

lock Nuts

(2) Washers

9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Assembtys

Slope Sheet

Page 7

ASS LY

111111 ii ............

Your new tractor has been assembled at the factory with exception of those pa_s teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor a{t parts and hardware you assemble must be tightened secureiy Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 9/16" wrench Utility knife (2) 7/!6 '_wrenches Phi!lips Screwdriver

(2) 1/2" wrenches "Tire pressure gauge (1) 3/4" Socket w/drive rachet

When right or Ieft hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove aNaccessible loose parts and pads cartons

from carton (See page 6).

, Cut, from top to bottom, along lines on all four corners

of carton, and Iay panets flat.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLL|NG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENS!ON SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and 10cknuL Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

iNSTALL STEERING WHEEL = Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering wheel adapter onto steering shaft exten- sion.

- Position steering wheel so cross bars are horizontal 0eft to right) and slide onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely,

• Snap steering wheel insert into center of steering wheel.

, Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID {See Opera- tion section for location and function of con-

trois)

. Press lift lever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing dutch/brake

pedal.

, Place freewheel control in freewheeling position to

disengage transmission (See 'TO TRANSPORT" in the Operation section of this manual).

. Roll tractor backwards off skid. , Remove banding holding discharge guard up against

tractor,

STEER|NG WHEEL

ADAPTER

5/16

LOCKNUT

• t

STEERING BOOT"

EXTENSION SHAFT

5116 HEX

% /

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive termina! must be connected first to prevent sparking from accidental

grounding•

Remove carboard packing from seat pan and lift seat pan to raised position.

Open battery box door. Be sure battery drain tube. is attached to battery box.

Remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps,

,, , ii,,i,ilUlUll , u l iii i

Page 8

ASSEMBLY

= First con nect RED battery cable to positive (+)terminal

with hex bott, ftat washer, _ockwasher and hex nut as

shown. Tighten securely,

o Conr_ect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock waslqer

and hex nut. Tighten secureiy. * Close batterv box door. Open battery box door for:

* inspection for secure connections (to tighten hard-

ware),

Inspection for corrosion.

Testing battery,

Jumping (if required),

- Periodic charging.

D|SCARD

TERMINAL HEX PROTECTIVE NUT LOCK

CAPS WASHER

FLAT

WASHER

HEX BOLT

POSrFIVE NEGATIVE I (RED) CABLE (BLACK) CABLE [

FIG. 2

SEAT

PAN

BATTERY BOX

DOOR

SEAT

SEAT PAN

LARGE FLAT

ADJUSTMENT

BOLT 3K WASHER

WASHER

FIG, 4

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for shtpping purposes. Correct tire pressure is important for

best cutting performance,

• Reduce t}re pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting resufts, mower housing should be property leveted. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment belt. * Remove cardboard packing on seat pan, . Place seat on seat pan and assemble shoutder bolt,

. AssembleadjustmentboR, Iockwasherandfiatwasher

loosely, Do not tighten, Tighten shoulder bolt securely,

. Lower seat into operating position and sit on seat.

- Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment bo!t securely.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig, 5)

The gauge wheeis are designed to keep the mower deck in proper position when operating mower, Be sure they are

properly adjusted to ensure optimum mower performance.

Assembfe gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height (See 'q'o AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual),

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground, Install gauge wheel in appropriate here with

shoulder bolt, 3/8 washer, and 3/8-I6 iocknut and tighten securely,

, Repeat for opposite side installing gauge wheel in

same adjustment hole.

Page 9

ASSEMBLY

GAUGE WHEEL MOUNTING BRACKET

3/8-16 LOCKNUT

FiG° 5

INSTALL MULCHER PLATE (See Figs. 6 & 7)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre=assemb_e we_d nut to latch hook by inserting weld nut from the top with hook pointing down.

. Tighten hardware securely.

= Raise a.nd held deflector shield in upright position.

- Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

guard from mower. Raise and hold guard when attaching mulcher plate

CAUTION: Do not remove discharge and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT\ X SCREW

LATCH

WASHER

MULCHER

PLATE

= -

FIG. 6

LOCK WASHER

LATCH HOOK

WELD

NUT

TO CONVERT TO BAGGING OR

D|SCHARG_NG

Simply remove mulcher plate and store in a safe place. Your mower is now rea.dyfor discharging or installation of

optional grass catcher accessory.

LATCH HOOKS

FiG. 7

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: ¢" All assembly instructions have been completed.

¢' No remaining loose parts in carton. V" Battery is proper'ty prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ¢ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly Ieveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside at! belt keepers.

€' Check wiring. See that all connections are still secure

and wires are properly clamped.

¢ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTtON TO THE FOLLOWING IMPORTANT ITEMS:

¢' Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline;

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. 7 itis important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See'q'O START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the prodLct Learn and understand their meaning.

BATTERY

ENGINE ON

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL

CAUTION OR REVERSE FORWARD SLOW

.WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF

LOCK

FAST

LIGHTS ON

PARKING BRAKE UNLOCKED

LOCKED

L •

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

Page 11

OPERATION

t r,ll, i ,,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various corttrots and adjustments, Save this manual for future reference.

ATTACHMENT IGNmON LIGHT SWITCH CLUTCH LEVER SWITCH POSiTiON

LtFT LEVER PLUNGER

THROTTLE/CHOKE

CONTROL

LIFT LEVER

ATTACHMENT

CLUTCHfBRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

FREEWHEEL CONTROL

APPROX.

SPEED

3 MPH

2MPH

1MPH

Our tractors conform to the safety standards of the American National Standards Institute.

....... ,,,,,,,,,,,,,,, ,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor, LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCHtBRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine, PARKING BRAKE: Locks clutch/brake pedal into the

brake position. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

PARK{NG BRAKE

MOTION CONTROL

LEVER

FIG, 8

lViOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LiFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor,.

LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position,

iGNiTION SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER" indicates battery charging (+) or discharging

(-).

Page 12

i ii iii i --IIII-

OPERATION

=, ,

any tractor can result in foreign objects thrown into the eyes, which can

_ __esultinsevereeyedamage. AIwayswearsafetyglassesoreyeshieidswhifeoperatingyour _ tar ctor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety gtasseso

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

You rtractor isequipped With an operator presence sensing switch. When engine is running, any attempt by the operator _o leave the seat without first setting the parking

brake will shut off the engine,

Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGE D" position and release pressu re from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,

ATTACHMENT CLUTCH LEVER

THROTTLE/ "ENGAGED" POSITION

CHOKE SWITCH

CONTROL

"BRAKE" "ENGAGED"

POSiTiON POSITION

IGNITION

POSiTiON

PARKING BRAKE

MOTIONCONTROL

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_ p_e__ve, before leav-

_ion; tO empty

TO USE THROTTLE CONTROL (See Fig. 9) Always operate engine at full throttle,

o Operating engine at less than, fun throttle reduces the

battery charging rate.

, Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig, 9)

The direction and speed of movement is controlled by the

motion control lever.

= Start tractor with motion control lever in neutral iN)

position.

• Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position,

"DISENGAGED" POSiTiON

CLUTCH/BRAKE PEDAL

"DRIVE"POSiTION

HEIGHT ADJUSTMENT KNOB

FiG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

Move motion control lever to neutral iN) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL iN) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE -

o Move throttle control to slow (_) position. NOTE: Failure to move throttle control to slow (,_m_)

position and at!owing engine to idle before stopping may cause engine to "backfire".

- Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

Turn knob clockwise (f"_t) to raise cutting height. Turn knob counterclockwise (}_) to lower cutting

height.

The cutting height range is approximately t-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed. = The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months, For healthier and better looking

lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the :first cut relatively high; the second to desired height.

Page 13

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachmer_t clutch engaged will

shut off the engine_

• Select desired height of cut. ° Lower mower with attachment lift control

Start mower blades by _ _,'_._n_t,,g attachment clutch control.

, TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the .dis-

=,1 uu, i i ......

ATTACHMENT

CLUTCHLEVER

POSiTiON

charge guard in place.

"ENGAGED" ATTACHMENT

POSmON LIFT LEVER

HUGH POSITION

D|SCHARGEi GUARD

FiG. 10

TO OPERATE ON HILLS

eupQrdow,,hill

_ I wPh_an !5 °and donot I

Ill _ I drive across any slope,

Choose the slowest speed before starting up or down Mils.

- Avoid stopping or changing speed on hills. * If slowing is necessary, move throttle control lever to

slower position,

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

= Move motion controt lever to neutral (N) position. iMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED,

- To restart movement, slowly release parking brake and clutch/brake pedal

. Slowly move motion control lever to slowest setting. . Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by p_acing freewheel controt in freewheeling position. Free wheel control is located at the rear drawbar

of tractor.

Raise attachmer_t lift to highest position with attach- ment lift control

* Puli freewheel co[ltrol knob out and hold in position by

inserting retainer spring into forward hete of controt rod.

Do not push or tow tractor at more than two (2} MPH. , To reengage tr_r_smissien, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood is ciosed and secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

FtGo 11

• BEFORE STARTWNG THE ENGINE

CHECK ENGENE OiL LEVEL (See Fig, 16)

• The engine in your tractor has been shipped, from the factory, already fitted with summer weight oil.

° Check engine oil with tractor on level ground

Unthread and remove el! fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See'OIL VISCOSt HAR '

Customer Responsibilities section of this manual).

- Tochange engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

• Fill fue! tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve tile). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32_F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD OOLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fue! system of an engine while in storage_ To avoid engine problems, the fuel system should be emptied before stor-.

age of 30 days or longer. Drain the gas tank, start the engine and Jetit run untit the fue! lines and carburetor are

empty, Use fresh fue! next season. See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

TY C T" n the

Page 14

O ERATION

7ro START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuet from the tank to the engine.

, Be sure freewheet cdntrol is in the transmission em

gaged position. Sit on seat in operating position_ depress clutch/brake

pedal and set parking brake.

o Place motion control lever in neutral (N) position.

o Move attachment c_utch to "DISENGAGED" position.

o Move throttle control to choke (i_,l) position. [dote: Before starting, read the warm and cold starting

procedures below.

o Insert keyinto ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute, If the engine does not start after several attempts, move throttle control to fast (,_)

position_ wait a few minutes and try again, tf engine still

does not start, move the throttle control back to the

choke (1\1)position and retry.

WARM WEATHER STARTING (50° F and above)

When engine starts, move the throttle controlto the fast

(@) position_

• The attachments and ground drive can now be used, if the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, ailow engine to run with the throttle

control in the choke (fXI) position until the engine runs

roughly, then move throttle control to fast (,€_)position.

This may require an engine warrn-up period from

several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

• Be sure the tractor is on leVel ground. . Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

The attachments canalso be used during the engine warm-up period after the transmission hasbeen warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual,

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air Jnside the transmission which may have devel-

oped during shipping of your tractol °. IMPORTAN3"," SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, 1T

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

" Place tractor safely on level surface with engine off and

parking brake set.

* Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

= Sitting in the tractor seat, start engine. After theengine

is running, move throttle controt to stow (,_i_) position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

. Move motion control lever to rut! forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times,

NOTE: During this procedure there will be no movement of

drive wheels. The air isbeing removed from hydraulic drive system.

Move motion controt lever to neutral (N) position. Shut- off engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manua!).

, Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

, Slowly move motion control lever forward, after'the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control iever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

, Your tractor is now purged and now ready for normal

operation.

Page 15

0 ERAT!ON

MOWING TiPS

- Tire chains cannot be used when the mower housing is

attached to tractor.

o Mower should be properly teveled for best mow!_g

performance. See TO LEVEL MOWER HOUSING n the Service and Adjustments section of this manual,

• The left hand side of mower should be used for trim- ming,

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This wilt result in a more even distribution of

clippings and more uniform cutting.

= When mowing large areas, staff by turning tO the right

so that clippings' will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. 12A ),

- if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

- Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.

, When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

MULCHING MOW|NG TIPS

iMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE,

• The special mu_ching b)ade wiit recur the grass cIip- pings many times and reduce them in size so that as

they ta_ onto the _awnthey wi_fdisperse into the grass

and not be noticed. Also, the mulched grass will bi0degrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the besl recurring action ol the

blades.

, Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and intederes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area wi!t not be exposed to the direct sun.

• For best results, adjustthe mower cutting height sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 12B). For extremely heavy mulching, reduce your width of cut and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pietefy hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

, Change your cutting pattern from week to week. Mow

north to south one week the nchan geto east to westthe next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

]

FIG. 12B

FIG. !2A

Page 16

CUSTOMER RESPO ILJTIES

MAINTENANCE SCHEDULE

FtLL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check fil'e Pressure Check for Loose _-asteners

Sharpen/Replace Mower BIades

Lubdcation Chart

Check Bet_ery Leve!iRecharge Clean Battery apd Terminals

Cooling Adjust Blonde Belt(s) Tension Adjust Motior_ Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter Clean Air Screen

inspect Muffler/Spark Arrester Replace Oi_ Filter (If equipped) Clean Engine Cooling Fins Replace Spark Piug

Replace Air Filter Paper Cadridge

Rep!ace Fuel Filter

1 * Change more often when operat}ng under a heavy lead or in high ambient temperatures. 2 _ Sewice mo_e often when operating in di_y or dusty conditions. 3 - tt equipped wflh oft fitter, change oi_ ever7 50 ltoars.

4 - Replace btades more often when mowing in sandy soil

SERVICE

5 - If equipped with adjustable system. 8 - Not required if equipped with maintenance4ree battery.

7 _Tighten front a_le pivot bolt to 35 ft.dbs, maximum,

Do not overtighten,

DATES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments wilt need to be made periodicaIfy to

properly maintain your tractor. All adjustments in the Service and Adiustments section of

this manual should be checked at least once each season. , Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

- Check engine oi! level. Check brake operation. Check tire pressure.

Check for loose fasteners.

LUBRJCATmON CHART

(_) SPINDLE ZERK --

® FROI_

BEARING ZERK

CLUTCH

PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE UFE OF "['HE SELF-LUBRiCATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW* DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

FRONT WHEEL ®

BEARING ZERK

ENGINE ®

Page 17

CUSTOME RESPONSIBILITIES

a = = i

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in al! tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

. Keep tires free of gasoline, o1I,or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire seatant may be purchased from your local

parts dearer. Tire seatant a%o prevents tire dry rot and corrosion.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced btade wi_ cause excessive vibration and even-

tual damage to mower and engine; , The blade can be sharpened with a file or on agrinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steet bolt, pin, or a cone balancer. (When using acone balancer, follow tt'e instructions supplied with bal- ancer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hotd the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE REMOVAL (See Fig. 13)

- Raise mower to highest position to allow access to Mades.

• Remove hex bolt, lock washer and flat washer secudng blade.

• Install new or resharpened blade with trai}ing edge up towards deck as shown.

, Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

, Tighten bolt securely (30-35 Ft. Lbs. torque), iMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

BLADE _ MANDREL

_ _ _ ASSEMBLY

--_%_ _ I TRAtUNG EDGE

,oo,,,s,,° /

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FiG. 13

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normai use. However, periodic charging of the battery with an automotive charger wilt extend its life.

, Keep battery and terminals clean. * Keep battery bolts tight.

o Keep small vent holes open. . Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

= Open battery box door.

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

, Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until bright. = Coat terminals with grease or petroleum jelly. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 1O0hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

Page 18

CUSTOMER

Inspect cooling fan.to be sure fan blades are intact and

c[ean.

tnspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean coolin_3fins.

TRANSAXLE PUMP FLUID

The transaxte was sealed at the factory and fluid mainte-

nance isnot required for the life of the transaxie. Should the transaxIe ever leak or require servicing, contact your near-

est authorized service cente:idepartment.

ENGINE

LUBRICATION

Only use high quatity detergent oil rated with API service classification SF, SG or'SH. Select _.heoil's SAE viscosity

grade according to your expected operating temperature.

SAEVISCOSITYGRADES

A_R CLEANER

COVER WING NUT

FOAM

PRE,-CLEANER

PAPER CARTRIDGE

AIR

SCREEN

COVER KNOB

AIR CLEANER BASE

,OIL FILL

CAP/DIPSTICK

_20_ 0° 30_ _ 40_ 60 ° 80" 100°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT ell CHANGE

FIG. 15

NOTE: Although multFv[scosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils

wilt result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig. 15and 16)

Determine temperature range expected before oil change.

AII oil must meet APi service classification SF, SG or SH. o Be sure tractor is on Ievet surface.

Oil wilt drain more freely when warm.

, Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug. = After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fit! dipstick tube. Pour

slowly. Do no_overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill Capon the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

O_L DRAIN

PLUG

, ,r ,

FiG. 16

A!tR FILTER (See Fig. t6)

Your engine wilt not run properly using a dirty air filter; Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water. Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

Gently tap the flat side of the paper cartridge to dis- lodge dirt. Do not wash the paper cartridge or use pressurized air, as this wilt damage the cartridge, Replace a dirty, bent, or damaged cartridge.

Reinstall the pre-cteaner (cleaned and oiled) over the paper cartridge.

Reassemble air cleaner, wing nut, cover and tighten knob securely.

Page 19

' u,u ....... , r, 'lql ....... ,

CUSTO

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers:

,nun •

MUFFLER

inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and!or damage.

SPARK PLUGS

CLEAN AiR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooiing fins, and other externa! surfaces of the engine are

kept €lean at all times. Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with ablocked grass screen, dirty or plugged cooling fins, and/or cooting shrouds re- moved will cause engine damage due to overheating.

ENGINE OIL FILTER (See Fig. 17)

Replace the engine oil fi_terevery season or every other oil

change if the tractor is used more than 100 hours in one year.

= Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through step remove drain plug),

• Remove oil filter and wipe off filter adapter. Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter,

- InstalJ replacement oil filter on filter adapter, Turn oit filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn.

- Fill crankcase with new oil (See "TO CHANGE EN- GINE OIL" in this section of this manual), For approxi- mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

• Start the engine and check for oil feaks. Correct any

leaks before placing engine into full operation,

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever occurs first. Spark ptug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season. If fuel fiIter becomes clogged, obstructing fue f owto carburetor,

replacement is required.

® With engine coot, remove filter and plug fuel line

sections.

- Place new fue! filter in position in fue! line with arrow pointing towards carburetor.

- Be sure there are no fuet line leaks and clamps are properly positioned.

* Immediately wipe up any spilled gasoline.

CLAMP

FUEL

FILTER

FIG. 18

CLEANING

Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

OiL F|LTER

FiG. 17

Page 20

SERVICE AND ADJUSTMENTS

IIIMII'IIIII I ......... ........ I1=1,1 II I IIIIIII '1 IH IIIIIIII1,11111111 HI

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

_ Depress clutch/brake pedal fully and set parking brake.

, Place motion contro! lever in neutra! (N) position.

- Place attachment ctutch in "DISENGAGED" position.

- Turn ignition key "OFF" and remove key.

• Make sure the b|ades and ail moving parts h_ve completely stopped.

• D_sconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower wi{1be easier to remove from the right side of tractor,

. P!ace attachment clutch in "DISENGAGED" position,

- Move attachment Iiff Iever forward to lower mower to its

lowest position, Rolt belt off engine pufley.

o Disconnect clutch rod from clutch lever by removing

retainer spring,

* Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs.

o Disconnect front links from deck by removing retainer

springs.

o Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

iMPORTANT: fF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R,H. AND Loll. SUSPENSION ARMS MUST BEREMOVED FROM TRACTOR.

TO iNSTALL MOWER (See Fig, !9)

, Raise attachment lift lever to its highest position, = Slide mower under tractor with discharge guard to right

side of tractor.

- Lower lift lever to its lowest position, = Install moWer in reverse order of removal instructions.

SUSPENSION

RETAINER SPRING

ANTI_-SWAY BAR

CLUTCH

RETAINER

SPRINGS ('BOTH SIDES)

FIG. 19

Page 21

= 'n'

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See

_'PRODUCT SPEC1F_CAT!ONS '_on page 3of this manual).

if tires are over or unde rinflated, you will not properly adjust

your mower. SIDE_TO_SIDE ADJUSTMENT (See Figs. 20 and 21) ° Raise mower to its highest position.

• At the midpoint of both sides of mowe r, measure heiRht from bottom edge of mowerto ground. Distance A' on

both sides of mower shouid be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• TOlower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

FRONT*TO-BACK ADJUSTMENT (See Figs, 22 and 23) mMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LIt}KS EQUALLY SO MOWER WtLL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing shoutd be adjusted so that the front is approximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly infront and behind the mandrel at bottom edge of mower housing as shown.

, Before making any necessary adjustments, check that

both front links are equal in length, Both links should be approximately 10-3/8".

tf links are not equal in length, adjust one link to same length as other link.

- To lower front of mower loosen nut "E" on both front links an equal number of turns.

, When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut"F" from tru nnion on both front links. Tighten nut "E" on both front links an

equal number of turns.

, When distance "D" is 1/8" to t/2" lower at front than

rear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment.

GROUND LINE

FIG. 20

SUSPENSION

ARM

FIG, 21

MANDREL

RG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LINK

ADJUSTMENT NUT

NUT "E"

NUT

FRONT LINKS TRUNNION

21 FroG.23

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 24)

The mower blade drive bett may be replaced without tools.

Park the tractor on tevet surface. Engage parking brake. BELT REMOVAL -

Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual),

Work belt off both mandrel pulleys and idler pulleys.

, Pull belt away from mower. BELT INSTALLATION -

o Install new belt in reverse order of removal, o Make sure belt is inall pulley grooves and inside all belt

guides. Install mower in reverse order of removal instructions.

MANDREL IDLER

PULLEY PULLEYS

MANDREL PULLEY

FiG. 24

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

o Depress clutch/brake pedal and engage parking brake.

Measure distance between brake operating arm and nut "A" or,,brake rod

if distance is other than t _3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A".

Road test tractor for proper stopping distance as stated

above. Readjust if necessar:¢. If stopping distance is

stiil greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au-

thorized service centeridepa¢[menL

TO REPLACE MOTION DRIVE BELT (See Fig, 26}

Park the tractor on level surface. Engage parking brake.

For assistance, there is a bett installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

• Remove upper belt keeper.

, Remove bett from stationary idter and clutching idler.

, Puti belt slack toward rear oftractor. Carefully remove

belt upwards from transmission input pufley and over cooling fan blades,

® PuII belt toward front of tractor and remove downward

from around engine pulley.

, Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS.

ENGIN E "---.-_..._ PULLEY "_--_-._ -_ _ LOCATOR

CLUTCHING -_. _-_Pl_r"

,DLER "-.

STATIONARY =_.fi_

-_ _ I UPPER BELT

WITH PARKING BRAKE "ENGAGED"

/_ .... "_'\ NUT "A"

,_ / I, c I ARM

DO NOT TOUCH THIS NUT, IF:FURTHER BRAKE ADJUSTMENT iS NECESSARY

CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTEPJDEPARTMENT

FiG. 25

iDLER _/1 KEEPER

TRANSMiSSiON _L

l t/4;,_,

FIG, 2a

Page 23

SERVICE AN

ii,l,,iHn, iin= = i -=,i I =u,n t I,,, =lI,H=r

TO ADJUST MOTION CONTROL LEVER (See Fig. 27)

The motion control fever has been preset at the factory and adjustment should not be necessary.

If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission.

• Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking

brake.

= Adjust motion control lever by tightening adiustment

locknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening locknut 1/4 to 1/2 turn, Road test tractor after adjustment and repeat procedure if

necessary.

TRANSMiSSiON REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstatlation and

before operating the tractor. See "PURGE TRANSMIS,

SION" in the Operation section of this manual.

m u= = n ,,

ADJUSTM NTS

TO ADJUST STEERING WHEEL ALIGNMENT

ifsteering wheet crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer- ingwheel and reassemble per instructions inthe Assembly

section of this manual.

FRONT WHEEL TOE-INtCAMBER

The front wheet toeoin and camber are not adiustable on your tractor. If damage has occurred to affect the front

wheel toe4n or camber, contact your nearest authorized service center/department.

TO RENIOVE WHEEL FOR REPAIRS (See Fig= 28)

- Block up axle securely.

= Remove axie cover, retaining ring and washers [o allow

wheel remova! (rear wheel contains a square key - Do

not lose)•

, Repair tire and reassemble.

•o On rear wheels only: align grooves in rear wheef hub and axle. insert square key.

Replace washers and snap retaining ring securety in

axle groove.

• Reptace axle cover. NOTE: To seal tire punctures and prevent flat tires due to

slow teaks, tire sea_ant may be purchased from your _ocal

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

FtG. 27

ADJUSTMENT

LOCKNUT

RETAINING

RING

AXLE COVER

WASHERS

--_ SQUARE KEY (REAR WHEELONLY )

FIG. 28

Page 24

SERVICE A ADJUSTMENTS

TO START ENGJNE WiTH A WEAK BATTERY

See Fig, 29}

ate explosive ga_;;e$oKeep spat'ks, frame

and smok[r_g _¢_ater/als away fror_ bat=

CAUTION: Lead-acid batteries gener-

teries. Always west eye p[oteotion when arour_d batter_s.

If your battery is too wes_k to start the engine, it should be recharged, if "jumper cabtes" are used 'for emergency

starting, fottow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO .NOT USE YOUR TRACTOR

BATTERY TO STAR_ OTHER VEHICLES.

TO ATTACH JUMPER CABLES - = Connect each end of the RED cable to the POSITIVE

(+) terminat of each battery, taking care not to short

against chassi&

= Connect one end of the BLACK cable to the NEGA-

TIVE (_) terminal of fully charged battery,

= Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery.

- RED cable last from both batteries.

TO REPLACE HEADLIGHT BULB

• Raisehood.

Puit bulb holder out of the hole in the backside of the grilt.

° Reptace bulb in holder and push bulb holder securely

back into the ho_ein the backside of the grill

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorty, stop running, or prevent it from starting.

Check wiring. See electrical wiring diagram in the Repair Parts section of this manuat,

TO REPLACE FUSE

Replace with 30 amp automotive4ype plug-in fuse. "The

fuse hotder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

* Raise hood.

- Unsnap headlight wire connector. , Stand infront of tractor. G rasp hood at sides, tilttoward

engine and lift off of tractor.

- To replace, reverse above procedures.

POSiTiVE TERMINAL

POSITIVE TERMINAL NEGATIVE TERMINAL

NEGATIVE TERMINAL

CABLES

CHARGED

BATTERY

FIGo29

HOOD

WIRE

\ CONNECTOR

HEADUGHT

FIG. 30

Page 25

SERVICE A ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 31)

The throttle control has been preset at the factory and adjustment should not be necessary+ Check adjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

. With engine not running, move throttle control lever

from slow (_) to choke (IX) position. Slowly move

lever from choke ([XI) to fast (,_) position,

= Oheck to see if hole in throttle lever and hole in speed

control bracket are aligned.

. If hetes are not atigned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw, Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR (See Fig, 32)

The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

tn general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner fueVair mixture, Turningthe adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving a richer fueVair mixture.

f,MPGRTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT.

NOTE: The carburetor on this engine is tow emission. It is equipped with an idle fuel adjusting needte with a limiter

cap, which allows some adjustmentwithin the limits allowed by the cap. Do not attempt to remove the limiter cap. The

]!miter cap cannot be removed without breaking the adjusting needle.

= Be sure you have a clean air fiiter and the throttle

control cable is adjusted properly (see above).

= Start engine and allow to warm for five minutes. Make

adjustments with engine running and shift/motion control

lever in neutral iN) position.

• Idle _peed settit_ - With throttJe control lever in slow

(,glb) position, engine should idle at 1750 RPM. If

engine idles too slew or fast, turn idle speed adjusting screw Jnor out until correct idle is attained.

= Idle fue! need_ - With throttle control lever in

slow (,ak,) position, turn idle fuel adjustment needle in

(clockwise) until engine begins to die and then turn out (counterclockwise) untii engine runs rough. Turn needle to a point midway between those two positions.

• Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

Move throttle control lever from stow (,,_m.)to fast (,_) positior_. If er_gine hesitates or dies, turn idte fuet adjusting needle out (counterclockwise) 1/8 turn. Re-

peat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WITH THE Er4GINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HiGH SPEED SETTING CAN BE DANGEROUS. 1F YOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

CABLE CLAMP SCREW

SPEED CONTROL BRACKET

THROTTLE

LEVER

FIG. 31

IDLE SPEED

ADJUSTING

SCREW _-"-'_-_'_"_"-_-'--'-1_ "

IDLE FUEL /' ; -" 1

FIG, 32

Page 26

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor wiil not be used for 30 days or

more.

TRACTOR

Remove mower from tractor for winter storage° When mower is to be stored for a period of time, clean it thor-

oughly, remove ati dirt, grease, leaves, etc. Store in a

clean, dry area.

,, Ctean entire tractor(See "CLEANING" inthe Customer

Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

Q Lubricate as shown in the Customer Responsibitities

section of this manual.

• Be sure that aft nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

= Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

- Fully charge the battery for storage.

, After a period of time in storage, battery may require

recharging.

- To help prevent corrosion and power leakage during long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see'q-O CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual). After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

* Be sure battery drain tube is securely attached. , If battery is removed from tractor for storage, do not

store batter,:/directly on concrete or damp surfaces.

ENGINE

FUELSYSTEM

iMPORTANT: IT iS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TAr',_K DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SERARATIOH AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CArpi DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fue! tank.

o Start the engine and let it run until the fuel lines and

carburetor are empty. Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

, Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer container. Run engine at least t0 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with ctean engine

oil. (See "ENGINE" in the Customer Responsibilities section of this manual),

CYUNDERS

Remove spark plug(s).

= Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

® Turn ignition key to"START" position for a few seconds

to distribute oil

= Replace with new spark plug(s).

OTHER

- Do not store gasoline from one season tO another. . Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

. If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

- Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic, Plastic

cannot breathe which allows condensation to form and will cause your tractor to rust.

|MPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE ST_LL WARM,

Page 27

- . - -- : ...................... .. innlu 1it

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1, Outof fuel,

2. Engine not "CHOKED" properly,

3. Engine flooded.

4. Bad spark plug. 5, Dirty air filter.

6. Dirty _el tilter. 7, Water In fue!.

8, Loose or damaged widng.

9. Carburetor out of adjustment.

10. Engine valves out of adju,_tment,

1, Dirty air filter,

2. Bad spark p;ug,

3. Weak or dead battery,

4. Dirty fue_filter,

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment,

1, Clutch/brake pedal not depressed. 2, Attachment clutch i.sengaged,

3. Weaker dead battery.

4. Blown fuse. 5, Corroded battery terminals.

6. Loose or damaged wiring.

7. Fautty ignition switch. 8, Faulty solenoid or starter.

9. Faulty operator presence switch(us}.

CORRECTION

!. FilJ fuel tank.

2. See "tO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. ClearVrepiace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Checkell wiring.

9. See _'TeAdjust Carburetor" in Service Adjustments section.

10. Contactan authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Reptace fuel filter.

5. Drain fuel tank and refill w_th fresh gasoline.

6. Check al_wiring.

7. See "To Adiust Carbureto¢' in Service Adjustments section.

8. Contact an authorized service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. CheckJreplace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but wilt not

start

.... u

Loss of power

Excessive vibration

1, Weak or dead battery.

2. Corroded battery terminals. 3, Loose or damaged wiring,

4. Faulty solenoid or starter,

I, Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower. 4+ Oi_ alr fi_ter,

5. Low oil level/dirty oil,

6. Faulty spark plug, 7, Dirty fuel fitter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose, ! 1. Dirty engine air screen/fins.

12. Dirty/clogged muffler. t3. Loose or damaged wiring.

14. Carburetor out of adjustment.

I5. Engine valves out of adiustment,

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed,

2. Adjust throttle control,

3. Clean underside of mower housing.

4. Clean/replace air filter,

5. Check oil level/change oil.

6. Clean and regap or change spark plug,

7. Replace fuel filter,

8. Drain fuel tank and refill with fresh gasoline,

9. Drain fuel tank and carburetor, refiii tank with fresh

gasofine and replace fuel fi_ter.

to. connect and tighten spark plug wire: 1t. Clean engine air screen/fins. !2. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section.

15. Contact an authorized service center/department.

t. Replace bfade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten toose part(s). Replace damaged parts.

Page 28

PROBLEM

CAUSE

CORRECTBON

Engine cont_,naes to tun

when operator leaves seat with attachment clutch

engaged

Poor cut- Uneven

_ =

Mower blades will not rotate

Poor grass discharge

I. Faulty operato_osafetyp_esencecontrol system.

1. Worn, bent or loose biade.

2, Mowe_ deck not level

3. Buildup of grass, Ieaves, and trash under mower. 4, Bent Made ma_drel,

5. Ctogged mower deck vent hotes from buildup of grass, leaves, and trash around mandrels,

1. Obstruction in clutch mechanism.

2. Worn/damaged mower ddve belt.

3. Frozen idler pulley.

4. Frozen blade mandre£

1, Engine speed too slow,

2. Travel speed too fast.

3, Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade,

7, Buildup of grass, leaves and trash under mower,

8. Mower drive beJt worn.

9. Blades improperly installed.

10. Improper btades used. 11, Clogged mower deck vent hotes from buildup of

grass, teaves, and trash around mandrels.

1. Check widng, switches and connectionS. {f not corrected, contact an authorized service center/

deparirnent.

i. Replace biade. Tigb.ten biade bolt,

2, Level mower deck.

3. Clean underside of mower housing.

4. Replace b_de mandrel

5. Clean around m_ndre_s to open vent holes.

1. Remove obstruction.

2. Replace mower dnve belt.

3. Replace idler pulley.

4. Replace biade mandrel

1. Place throttle control in "FAST" position.

2. Shiftto slower speed.

3. Allow grass to dry before mowing,

4. Level mower deck.

5. Check tires for proper air pressure: ......

6. Replace/sharpen blade. Tighten blade be_t.

7. Clean underslde of mower housing.

8, Replace mower drive belt.

9. Reinstall b_ades sharp edge down.

10. Replace with blades listed in this manual. 1t. Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine "OFF"

... - .......................

!. Switch is "OFF".

2. Butb(s) burned out.

3. :aulty light switch 4 Loose or damaged wiring.

5 3town fuse.

1 Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped}. 4 Faulty alternator.

I. Freewheel control in "disengaged" position. 2 Motion drive belt worn, damaged, or oroKen.

& Air trapped in transmission during shipment

or servicing.

t Engine throttle contro} not set at "SLOW"

position for 30 seconds before stopping engine.

1. Turn switch "ON".

2. Replace bulb(s).

3. ChecWreplace I_ght switch.

4 Check wiring and connections.

5. Replace fuse.

I Reelace battery.

2. Check/clean eli connections.

9. Rer31ace regulator

4 Re_lace alternator,

I Place treewheer control in 'engaged" position

2. Reolaoe motion drive belt.

3. Purge transmission.

Move throttle control to "SLOW" ooeition and altow

re idle for 30 seconds before stopping engine

Page 29

SCHEMATIC

TRACTOR =_MODEL NUMBER 917.258552

AMMETER

(OPTIONAL)

a_D

RED

oliio

÷[ -

BATTERY

BLACK

RED ©_D -- __, mEO

FUSE 30AMP. i _ "-1STARTER

WF TE I /-_ i _ I

--J B ML_ { _ CLUTCH / BRAKE ,e L [ _ PEDAL UP) _H'_: .

IGNITION | _ (NOT OCCUPIED)

GROUNDING

ILl "_ A _ "_ F_ (CLUTCH OFF) } CONNECTOR

,- METER

(OPTIONAL) __w SPARK

........ LtGHT_NG SYSTEM _I(_N_ _ ALTERNATOR I :

IGNITION SWITON

POSITION CIRCUIT "MAKE"

OFF G + M + L NONE

RUN!LIGHT B + L A + Y

RUN B ÷ L NONE

START B + L + S NONE

' - ....... _ UNIT GAP

FUELr PLUGS ON

FUELSHUT_OFF . BLUE _- -o-

SOLENOID j ___J_ .'_._L___ " 'q

ORANG_ . 5 AMP AC@ 3600 RPM_ ult'JU_ : ............. I II

YOUR TRACTOR IS | EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM. L _owN THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. CONNECTIONS

WIRING iNSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED T_O

PROPERLY SECURE YOUR WIRING.

BLACK OIL IGNITION _ PLUG

3 AMP DO @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

_ _ _ ........ J

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

Page 30

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.258552

Page 31

REPAIR PARTS ...........

TRACTOR MODEL NUMBER 917.258552

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 146140

2 74760412 3 STD551025 4 STD551125 6 STD541025 7 109238X '

8 156417

9 109596X 16 153664 19 STD551125

20 73350400 21 147430

22 4!52J 24 4799J

25 146147 26 108824X

28 4207J 29 121305X

30 140301 31 124211X

32 141226

33 !09310X 40 156442 4t 71110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 70 142621

NOTE:

All component dimensions given in U.S. inches

1 inch = 25.4 mm

Battery. 12 Volt 30 Amp Bolt, Hex Head 1/4-20 unc x 3/4

Washer Washer

Nut

Tube, Plastic, 12" Case, Battery Mech Hinge

Cramp, .Hose Switch, _nterlock Push4n Washer, Lock Nut, Hex, Jam 1/4-20 UNC

Harness, Light Socket (hlciudes 4t52J) Bulb, Ught

Cable, Battery, 6 Gauge, Red, 1t" Cable, Battery, 6 Gauge, Red, W/16

Wire

Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Harness, Ignition Boft, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red

Solenoid

Nut Keps BIk Hex 1/4-20 UNC

Ammeter Rectangular 6 Amp

Protection Wire Loop Harness Engine

Page 32

REPAIR PARTS

TRACTOR - =MODEL NUMBER 917.258552

CHASSIS AND ENCLOSURES

123

58 12

3 /

Page 33

REPAIR PARTS ....

TRACTOR 'o MODEL NUMBER 917,258552

CHASSIS AND ENCLOSURES

KEY PART

NO. NO, DESCRIPTION

I 159527

2 140356 3 17490612

4 19131216 5 155272,

9 150t56X011

10 STD533710 11 146956 12 145660 13 146962 14 17490608 17 144983X558

18 126938X 25 19131312 26 STD54!437 28 145198X558 29 145200 30 151287X558

3t 139976 38 139886

39 139887 51 7380O400 52 19091416

53 145201

54 17O3O814 55 145202

57 STD522507 58 150127

60 72140606 64 154798

71 73680400

74 73680600 122 157301 123157927 140 150556 142 156095

t43 154966 144 154207 145 156524

146 154334 147 74760412

-- 5479J

Chassis Assembly Drawbar

Screw, Thd, Roll. 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

Bumper Hood/Dash Dash

Bo}t, Carriage 3/8-!6 x 3/4 Panel, Dash, L.H. Clip Tinnerman Grille P/L Panel, Dash, R°H.

Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood

Washer !3/32 x 13/16 x 12 Gauge Nut

Grille w/Clips MS-558 Lens, Grille Fend/Ftrest Pnt STLT N HLD 558

Bracket, Fender Support Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R,H.

Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x t6 Ga.

Bracket Grille Pickoff LH Screw Spiderlock Hex Hd #8-7/8

Bracket Grille Pickoff RH Bolt, Fin Hex 1/4_20 UNCx .75 Duct Air Engine PtL LT

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT

Nut Crowntock 1/4-20unc Nut Crownlock 3/8-t6 UNC

Bracket, Shift STLT

Screw TT #10-32 5 38 Flange Bracket Chassis Front

Plate Reinforcement STLT Bracket Swaybar Chassis

Bracket Pnt Footrest STLT RJod Pivot Chassis/Hood

Screw Torx Hd Thd 5/16-18 UN-2A Bolt Hex Hd 1/4-20unc x 3/4

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 34

REPAIR pARTS

TRACTOR""_tooELNUMBER9_7..258552

I 34

Page 35

REPAIR PARTS ....

TRACTOR - =MODEL NUMBER 917.258552

DRIVE

KEY PART KEY PART

NO. NO, DESCRiPTiON NO. NO. DESCRePT_ON

1 150071 Transaxle Assembly 61 17490612

2 142431 Spring, Return, Brake 62 8883R 3 143995 Pulfeqy,Transaxte 63 140186

8 154792 Rod ,_hift Hydro LT 64 7!170764 t0 76020416 Pin Cotter 1/8 x 1 CAD 65 10040700 15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 66 154778

16 73800500 Nut Lock HexW/ins. 5/16-18 Unc 70 134683 18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr, 5 71 140158

19 73800600 Nut Lock HexW/Wsh 3/8-16 Unc 72 19132012

2! 130564 Knob, DeEuxe 1/2-13 73 156347 22 145627 Rod, Brake Hydro 74. 121199X 24 73350600 Nut, HexJam 3/8-16 Unc 75 121749X 25 106888X Spring, Brake Rod 76 12000001 26 19131316 Washer 77 123583X

27 76020412 Pin Cotter t/8 x 3/4 CAD. " 78 121748X 28 145204 Rod, Parking Brake 81 156046 29 124236X Cap, Parking Brake 82 I23782X 30 !30807 Bracket, Transaxfe 83 19171216 31 t27275X Keeper Belt Lh 84 140548 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 86 71208 34 155071 Shaft, Foot Pedal 87 19212016

35 120183X Bearing, Nylon 88 12000008 36 19211616 Washer 89 154882 37 1572H Pin, Roll 90 124346X

38 123674X Pulley, Idler, Flat 9t 74780536 39 74760644 Bolt 92 74780524

40 4470J Spacer, Split 93 142564 41 154777 Keeper, Belt Idler 94 140462

42 1913t312 Washer 13/32 x 13/16 x 12 Gauge 95 144643

44 105706X Bearing, Nylon 96 4497H 45 110812X Washer, Hardened 97 140469 46 12000039 Ring, Klip 98 73510600 47 127783 Pulley, idler, V-Groove 100 19111216 48 154604 BellcrankAssembly Clutch 102 141322

49 123205X Retainer, Belt 103 73940800

50 74760624 Bolt 104 140156

5I 73680600 Nut Crownlock 3/8o16 UNC 105 71070516 52 73680500 Nut, Crownlock 5/16-18 Unc 106 74780520 53 105710X Link, Clutch t!6 72110610 55 105709X Spring, Return, Clutch 118 154774 56 74760620 Bolt Hex 3/8-16 x t-1/4 121 154419 57 140294 V-Belt, Ground Drive

59 140312 Keeper, Center Span

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Screw Thdrol. 3/8-16 x 3/4 Ty. TT Cover, Pedal

Pulley, Engine Bolt Hex 7/16-20 x 4 Gr. 5 Washer

Keeper Belt Engine Full Proof Keeper Belt Engine Strap Torque Lh Hydro 18/20" T

Washer 13/32 x t-1/4 x 12 Gauge Strap Torque Rh Hydro 18/20" T

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm. Cross Hydro 20" Tires

Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie Hydro 20" Tires Bushing Rod Strig. 629/632 ID

Washer 21/32 x 1-t/4 x 16 Ga. Ring Ktip #5304-62 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Bolt Fin Hex 5/16-t8 x 2-1/4 Bolt Fin Hex 5/6-18 Unc x 1-1/2

Line Fuel Hydro 4"

•Fan, Hydro 7" Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad Keeper Bolt Rh Hydro 0750. 18/20" Nut Keps Hex 3/8-16 Une

Washer 11/32 x 3/4 x 16 Ga. Washer Bellville ;501D x !.50D

Nut Hex Jam Toplock 1/4-20 Unf

Arm, Control Hydro

Screw Cap Hex 5/16 x 18 x 1 Bolt Fin Hex 5/16-18 Uric x 1-1/4

Bolt Rdhd Sqneck 3/8-16 x 1.25 Spacer Bellcrank

Nyliner Clutching STL

Page 36

REPAIR PARTS

STEERING ASSEMBLY

r /

TRACTOR -- MODEL NUMBER 917.258552

i •

..........

Page 37

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR-- MODEL NUMBER 917.258552

KEY PART NO. NO, DESCRiPTiON

1 12t472X 2 154427 3 !56483 4 157473 5 6266H

6 121748X. 7 19272016

8 12000029

9 3366R 10 156438 I1 STD551t37 13 154779 15 73901000 17 156546 18 57079 19 I24035X

20 126684X 2! STD551!25

22 71100410 23 127501

25 154406 26 126847X

27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927

38 126805X 39 19133808. 40 STD541537

41 100711L 42 145054 43 12!749X 44 15372O 46 12t232X

47 6855M

5! STD541431 53 73680600

54 74780520 62 156594 63 STD523710 65 154780 66 154404 67 74781044 68 154429 69 160367 70 74780636

Steering Wheel Axle Ass_mbty STMP Dropped STL

Spindte Assembly, L.H. Spind e Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, K[ip Bearing, Steering Column Draglink Extended Stamped

Washer, Lock Bearing Axle STLTiGT

Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support,, Shaft Washer, Shim 1/4 x 5/8 x .062 Washer

Screw, Hex Socket Head

1/4-20 x 5/8

Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag

Gear, Sector Washer t3/32 x 7/8 x 16 Gauge

Screw, Thd., Roll. 3/8-16 x 3/4 Pin

Rod, Tie Bushing, Steering

Screw Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft

Washer 25/32 x t-t/4 x 16 Gauge Extension Shaft Steering LR.LT

Cap, Spindle Fitting, Grease Nut Lock Hex w/ins. 5/16q8 UNC Nut, Crownlock 3/8-t6unc Bolt Fin Hex 5/16-18 UNC x 1-t/4

Kit Steering Asm Service Bolt, Fin Hex 3/8q6 UNC x 1 Gr 5

Spacer Axle

Bearing Arm Pittman Bolt, FEnHex 5/8-I 1 UNC x 2-3/4

Axle, Brace

Spacer, Brace, Axle Bott, Fin Hex 3/8-16unc x 2-1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR ° - MODEL NUMBER 917,258552

KEY NO.

1 2 3 4 5 6

7 8

10 12 13

PART NO.

140123

140551 STD523710

19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 12!248X

72050411

17 12

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat

Bracket, Pivot, Seat Bolt

Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged

Nut Spring, Seat

Screw, Thd. Roll. 3/8-16 x 1 Washer t3/32 x 1 x t4 Gauge

Pan, Seat Emboss QCK Conn. Bracket, Switch Mounting

Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8

15 134300 16 121250X

17 123976X 2t 153236 22 STD541431 23 74780814

24 19171912 25 127018X 26 STD551150

NOTE: All component dimensions given inU.S. inches

1 inch = 25.4 mm

Spacer, Split .28 x .88 Spring

Locknut, Flange 1/4 Grade 5 Bolt, Shoulder 5/!6-18 UNC

Nut Bolt, Hex Head, Fin,

1/2-13 x 7/8 Grade 5

Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder 5/16-18 x .62

Washer, Lock

Page 39

REPAIR PARTS

TRACTOR--MODEL NUMBER 917.258552

DECALS

21 2 6 3 18 7 7

9 t3 \\

18 4 13 1

KEY PART

NO. NO.

1 156811

2 150333 3 151299 4 151300 5 12-113-64

6 133644 7 149407

8 156787

9 146709 10 156439 11 142341 12 146046

WHEELS & TIRES

DESCRIPTION

Decal, Oper, hstr,

Decaf, Cap Cnsmr Help Line

Decal, Hood, R.H, Decal, Hood, LH,

Decal Hp Engine

Decal, Customer Maintenance Dec&l, Side Panel

Decal, Deck Mower EZ3 Decal, Fender, Craftsman

Decal, Fender Danger

Decal, Drawbar Cntd Mvt Hyd Lt Decal, V-Belt Drive Schematic

4,10

KEY

NO.

13 147138 14 136832 15 146710 16 138047

18 151301 20 149516 21 156810

*- 138311 *- 154515

-_ 154516

-- 160433

-- 160434

KEY PART

NO, NO. DESCRIPTION

10 7152J Tube, Rear Tire

11 104757X Cap, Axle

- _ 144334 Sealant, Tire 10 oz,

PART

NO.

t 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, FrontTire

5 106732X427 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 106108X427 Rim, Rear 9 122082X Tire, Rear

DESCRIPTION

Decal, Chassis, 42"

Decal, V-Belt Schematic

Decal, Insert Wheel Steering

Decal, Battery Diehard Decal, Ins. Hood

Decal, Battery DngdPsn Eng Decal, Fender Auto Sears Gold

Decal, Lift Handle Pad Footrest LH STLT

Pad Footrest RH STLT Owner's Manual, English

OwneCs Manual, Spanish

(Not Provided, Service Item Only)

NOTE: All component dimensions given in U.S. inches

39 ! inch = 25.4 mm

Page 40

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.258552

OPTIONAL EQUIPMENT

Spark Attester

Page 41

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.258552

KEY PART NO. NO. DESCRiPTiON

12147025

17720410

4 137350 !4 13280328 15 13200300 !6 STD551237

23 156123 29 137180 31 109202X

32 123549X

33 123487X 35 17490512 37 137040

38 .......

40 124028X 44 17490412

46 19091416 62 STD551131 77 19101216 79 M740108025 80 74760508 81 128861

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Control, Throttle Screw, Hex Head, Thread Cutting

1/4-20 x 5/8 Engine, (See Breakdown) Kohler

Model No. CV15S-41526 Muffler

Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90°, 378-18 NPT

Washer

Shield, Heat Arrestor, Spark Tank, Fuel

Cap Assembly, Fuel Tank, Vented

Clamp, Hose Screw Thdro} 5/16-18 x 3-4 Tyt

Line, Fuel

Plug, Oil Drain

(Order From Engine Manufacturer) Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd., RolE. 1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer, Lock Washer 5/16 x 3/4x 16 Ga.

Bolt Hex Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Flange 1/4-20 Starter Nut

Page 42

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 917,258552

25 24

13 150

161718 20

13_

Page 43

REPAIR PARTS

MOWER LIFT

TRACTOR =- MODEL NUMBER 917.258552

KEY PART NO. NO. DESCRIPTtON

1 15946O

2 159471

3 105767X 4 12000002

5 19211621

6 120183X

7 125631X

8 122365X 11 139865 12 139866 13 4939M 15 127218 16 73350800

17 130171

I8 73800800 19 139868

20 3146R 23 110807X 24 19131016 25 2876H 26 76020308 27 !26971X

28 73350600 29 138057 30 150233

31 140302 32 73540600 49 145212

50 110452X

Lift Lever Inner Wire Assembly Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x 21 Gauge Bearing, Nylon

Grip, Handle, Fluted

Button, Plunger, Red Link, Lift, LH.

Link, Lift, R.H. Retairier Spring

Link, Front Nut; Hex, Jam 1/2-13 UNC Trunnion

Locknut, Hex, with Washer Insert

1/2-13 UNC Arm, Suspension, Rear

Retainer Spring Nut, Specie[ Washer 13/32 x 5/8 x 16 Gauge

Spring Pin, Cotter 3/32 x 1/2

Rod, Adjust, Lift

Nut, Hex, Jam 3/8-16 UNC' Knob, infinite Height Adjustment Trunnion, Inf Height

Bearing, Pvt, Lift Spherical

Nut, Crownlock 318-24 Nut Hex Flange Lock

Push Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

REPAIR PARTS

MOWER DECK

76 77

71 82

TRACTOR ,-- MODEL NUMBER 917;258552

!02

105

106

_116

119

_13o

113 !1I

118

Page 45

REPAIR PARTS,

TRACTOR - - MODEL NUMBER 917.258552

MOWER DECK

KEY PART KEY PART NO. NO. DESCRmPTION NO. NO. DESCRIPTION

1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137

10 140296 11 134149

12 129895

13 137645 14 128774

15 110485X i6 140329 17 72110610

18 72140505 19 132827 20 136888

21 STD541431 22 134753

23 131267 24 I05304X

25 123713X 26 110452X 27 130968 28 19111016

29 131491 30 157722 31 129963 32 129861 33 137266 34 STD533717

35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944

49 133940 50 131340 5t STD541410 52 139888 53 131845X900 54 133943 55 140084

58 122052X

Mower Housing 58 140086 Bolt 59 141043 Bracket Assembly, Sway Bar, Front 67 149846 Bracket Assembly, Sway Bar 68 144200 Retainer Spring 71 142427

Arm, Suspension, Rear 72 t31870 Bolt, Hex 3/8-24 x 1.25 Grade 8 73 127847

Washer, Lock 74 121748X Washer, Hardened 75 12000029 Blade, Mulching 76 128903 Bearing, Ball 77 127845 Shaft Assembly, Mandrel, Vented 78 154809 (Includes Key Number 6) 79 127498 Housing, Mandrel, Vented 80 153701 Bearing, Ball, Mandrel 81 73350600 Stripper, Vented Mower Deck 82 142028

Bolt, Carriage 3/8-I6 x 1-1/4 83 120958X

Bolt, Carriage 5/16-18 x 5/8 84 156084 Bolt, Shoulder 85 72140618

Baffle, Vortex 92 STD541437 Nut Crownlock 5/16-18 UNC 101 136420 Stiffener Bracket 102 71161010 Bracket, Deflector 103 19061216 Cap, Sleeve 104 STD551110 Spring, Torsion, Deflector 105 130758 Nut, Push t06 2029J Shield, Deflector 111 I55197

Washer 11/32 x 5/8 x 16 Gauge 112 155198

Rod, Hinge 113 17490512

Screw Thd RoIting Wase Head 114 73510500

Washer, Spacer 115 72110504

Pulley, Mandrel 116 137644 Nut, Toplock, Flanged 117 133957 Bolt 118 73930600 Fastner, Christmas Tree 119 19121414

Pulley, Idler, Flat 121 143723 Washer 13/32 x !3/16 x 16 Gauge 128 153390 Nut Crownlock 3/8-16 UNC 129 19131312

Rod, Pivot, with Nibs 130 STD523710 Rod, Clutch, Secondary, with Nibs 131 STD533710

Guard, Mandrel, LH. 132 19132203 Retainer

Screw, Thd. Roll I/4-20 x 5/8 -- 130794 Washer, Hardened

Roller Assembly, Cam Follower - - 1454!1 Bolt, Shoulder #10-24 Grade 5 Locknut

Bolt, Shoulder 5/t6-18 UNC

Arm Assembly, Pad, Brake Washer, Hardened

Arm, Idler Spacer, Retainer

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Spring, Torsion Brakes

Guard, TUV Idler

Knob Custom Oval

V-Belt

Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring Lever Asm. Clutch Pri Plm STLT

Bushing, Large, Brass

Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc

Trunnion, Adj. Washer Sintered

Keeper Belt Idler Fixed Bolt Carriage 3/8-16 x 2-1/4

Nut Mulcher Cover

Screw Washer #10

Washer, Lock

Latch Assembly, Bagger

•Nut, Weld Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw Thdrot 5/16-18 x 3/4 Nut, Hex, Keps 5/t6-t8 UNC

Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16

Washer 3/8 × 7/8 x I4 Gauge Bracket

Washer Felt Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1

Spacer Washer 13/32 I.D. x I-3/8

O.D. x 1/4

Mandrel Assembly (includes Key Numbers 8-10, 12-t5, 31 and 32) Mower Deck, Complete (Standard

Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. I0t-t06 and 111-121)

.... 45 .....

Page 46

REPAIR PARTS

TRACTOR ==MODEL NUMBER 917,258552

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

g0 52

"36

113

Page 47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.258552

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310=0650

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x .060

2 142931 Assembly, Upper Housing 44 150829 Differential Assembly 3 142932 Seal Lip 52 142991 Washer 3/4x 1.5 x.13

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x.250 5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing, Shaft Ball 58 142964 Bolt t/4-20 x 1.38 7 142935 Bearing, Cradle 59 142965 Pin .50D x.43 ID x.750 8 150771 Beating, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashp[ate, Variable 63 142967 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw 14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Lip 69 144810 Stud 5/!6-24 17 142941 Guide, Slot 83 142971 Jackshaft Assembly

18 150772 Shaft, Motor 85 150806 Jackshaft 19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x 1 x 1/2 24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Bearing

25 142946 Actuator, Bypass 91 142976 Seat, Wiper 26 150774 Center Section Assembly Kit 92 142977 Spring, Block 27 142948 Seat, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly 29 142950 Washer 26 x 35 x ! 114 142918 Fitting, O-Ring Assembly

34. 142951 Oil Filter Element 119 142980 Spacer 35 142952 Arm, Bypass 134 144607 Nut, Castle 5/16-24 36 142953 Ring, Retaining 135 144608 Pin, Cotter

37 142954 Arm, Actuating 139 150775 Spring, Compression 38 142955 Pin, Actuating 140 150776 Nut, Hex 5/16-24

39 150777 Bolt 5/16-24 x 1-3/4

40 150778 Locknut, Hex 5/!6-24 UNJC NOTE: All component dimensions given in U.S. inches 4! 142958 Brake Rotor/Stator Kit 1 inch = 25.4 mm

Page 48

REPAIR PARTS

TRACTOR ° - MODEL NUMBER 917;258552

KOHLER ENGINE -- MODEL NUMBER CVl 5S, TYPE NUMBER PS-41526

6--_ -1

11 -- _--I0

--9

_;,j3

2 3

Page 49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917 258552

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

AiR iNTAKE KEY PART KEY PART

NO, NO, DESCRiPTiON NO. NO.

1 12-743-05

2 25-34t-02

3 12-096-24

4 12-083-08

5 12-100-0! 6 X-25-63

7 12-083-05 8 12-313-04 9 12-094-12

10 12-072-05 11 t2-086-0t

12 12-041-02

NOT iLLUSTRATED

- - 12-113-53 Decat, Air Cleaner

CRANKSHAFT KEY PART

NO. NO. DESCRiPTiON

I 12-014-37 Crankshaft

2 12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NO.

1 M-0545010

2 24-468-10 3 12-146-07

4 M-0645020

5 220534 6 24-098-05 7 12-027-32

9 t2-141-01 8 12-096-28

!0 25-154-02 11 M-0545020

12 12-063-05 13 M-0645016

14 12-063-08 15 t2-063-01

Kit, Air Cleaner 1 (includes Key Numbers 2 thru 12) 2

Knob, Air Ctear_er Cover 3 Cover, Air Cleaner Precleaner Element 4

Wir_g Nut 5 Washer, Plain 1/4

Element, Air Cleaner (Includes #7) 6 Grommet 7

Base, Air Cleaner 8 (Includes Key Numbers 9 and 10) 9

Stud, Mounting Plate M6 x 1.0 x 68 10

Screw, #10 Hi-Lo Thread 1t

Forming (2) 12

Gasket, Air Cleaner

DESCRiPTiON

Screw, Hex Flange

M5 x 0.8 x t0 (8)

Washer, Plain 1/4

Pfate, Blower Housing

Screw, Hex Flange M6 x 1.0 x 20

Washer, Plain 5/16 (2)

Cover, Pinion Housing, Blower

Ring, Retainer (2)

Cover Clip, Mounting (3)

Screw, Hex Ftange M5 x .8 x 20 (3)

Baffle, Intake Side

Screw, Hex Flange M6 x 1.0 x 16 (2) Baffle, Cylinder Head Baffte, Cylinder

ENGINE CONTROLS

'12-079-07

12-237-01

M-0664020 M-0545016

12-536-09

M-0443020 SM-0443025 !2_089-11 !2-089-23 12-089-24 M-0641060 SM-0642025

. 13

12-090-05

25q58-11

12-079_01

25-158-08

EXHAUST

KEY PART NO, NO,

1 M-0829033 2 !2-041-03 3 M-0841080 4 !2-126-!! 5 12-445-06

6 M-0645025

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRiPTiON

- - 12-522-18 Short Block

- - 12-755-59 Gasket Set

RPM Settings: Low Speed: 1500-2000

RPM Settings: High Speed: 3200-3400 NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRiPTiON

Linkage, Choke

Clamp, Cable Screw, Locked Socket

M6 x 1.0 x 20 (2) Screw, Hex Flange M5x .8 x 16 Control, Speed Assembly (Includes Key Numbers 6 through 9)

Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head M4 x 0.7 x 25

Spring, Choke Adjust (2) Spring, Choke Return Spring, Governor Nut, Hex Flange M6 x 1.0 Screw, Hex Flange

M6 x 1,0 x 25 Lever, Governor Bushing, Throttle Linkage

Linkage, Throttle Bush}ng, Linkage Retaining

DESCRIPTION

Stud, M8 x 1.25 x 33 (2)

Gasket, Exhaust Manifold

.Nut, Hex Flange M8 x !,25 (2)

Bracket, Muffler Strap, Lifting

Screw, Hex Flange M6 x 1.0 x 25 (2)

NOT iLLUSTRATED

-- 12o113-64 Deca_, Horsepower

9 _ ,

Page 50

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917,258552

KOHLER ENGINE -o MODEL NUMBER CV15S, TYPE NUMBER PS=41526

FUEL SYSTEM ]

14 /

_--29 128

22 27

Page 51

REPAIR PARTS .........................

TRACTOR - MODEL NUMBER 917.258552

KOHLER ENGINE -° MODEL NUMBER CV15S, TYPE NUMBER PB-41526

FUEL SYSTEM KEY PART KEY PART

NO. NO. DESCRiPTiON NO. NO. DESCRIP_ON

1 12_853-56 2 12-041-02 3 12_053-56

4 12-041-0t 5 12-089-23 6 12-079-07 7 12-265-04 8 X-426-9 9 25-353-10

10 25-050-02

tl 47-154-01 12 12-086-07

13 12-431-01 14 12-368-05 15 12-089-09 16 12-086-04 17 12-089-09 18 12-146-03

19 25-086-27 20 12=144-09 21 12-144-08 22 12-089-t0 23 12-146-02 24 12-337o03 25 12-757-02 26 12-04!-05 27 12-104-01 28 12-757-09

29 12-041-06 30 M-0641060

3t X-25-63 32 X-22-11

33 M-0629122

Kit, Carburetor (includes #2 thru 6) Gasket, Air C_eaner

Carburetor Assembly (For information Only - Not

Ava{labte Separately)

(includes Key Numbers 12 thru 27)

Gasket, Carburetor (2) Spring, Choi<e Return Linkage, Choke

Deflector, Heat Clamp, Hose (2)

Line, Fuel, 9" Filter, Fuel C_ip, Cable 1t

Screw, Hex Cap 8-32 x 3/8 12

Sleeve, Insulating 13 Needle, Idle, Fuel Adjust 14 Spring, Idle Fuet 15 Screw, Idle Speed Adjust 16 Spring, Idle Speed

Plate, Throttle 17 Screw, Throttle Plate (2) 18

Shaft, Throttle with Lever and Seat 19 Shaft, Choke 20

Spring, Choke 21 Plate, Choke 22

Jet, Main 23

Kit, Float Gasket, Bowl 24 Bowl, Fuel 25

Kit, Solenoid Assembly 26

(includes Key Number 29) 27 Gasket, Bowl Retainer Screw Nut, Hex Ftange M6 x 1.0 (2) Washer, Plain 1/4 Washer, Lock 1/4

Stud, M6 x 1.0 x 122 (2)

CYLINDER HEAD, VALVE AND BREATHER

1 12-351-01 2 12o755-60 3 12-4!1-01 4 12-041q0 5 12-017-01

12-017-02

6 12-016-0t

12-016-02 7 12-146-13 8 12-468-05 9 12-112-13

10 12-086-15

12-089-01

12-!73-01 t2-755-03

X-426-9

12-326-03 M-0645020

t2-096-07 235011 24-032 -05 M-0640034 24-194-01 24-186-03 M-0545010

12-018-01 12-402-02 12-318-09 X-75-23

NOTE: Art component dimensions given inU.S. inches

1 inch = 25.4 mm

Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2)

Gasket, Cylinder Head Valve, Intake, Standard Size

Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, .25" Oversize Pinta, Guide Washer, Plain 13/32 Spacer, Head Bott Exhaust Port

Scrcw, Hex Flange M!0x !.5 x8! (5)

Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2)

Hose, Breather Screw, Hex Flange

M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring

Seal, Valve Stem Screw, Hex Flange M6 x 1 x 34 (2)

Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Hex Flange

M5x0.8 x t0

.Retainer, Breather Reed

Reed, Breather Head, Cylinder

Plug, Pipe, Atlen Head 1/8

NOT iLLUSTRATED

*- 12-041-0t Gasket, Carburetor

-* 12-757-03 Kit, Carburetor Repair

- 12-518-05 Lead, Solenoid, Black, 5", 14 Gauge, Uninsutated Push-On Tabs

-- 41-518-34 Lead, Ground, Green, 5", 18 Gauge insulated Grip Barrel Eyelets

Page 52

REPAIR PARTS

TRACTOR - = MODEL NUMBER 917,258552

KOHLER ENGINE -° MODEL NUMBER CV15S; TYPE NUMBER PS-41526

Q--' ;'-ii

START|N_

Page 53

REPAIR PARTS ........

................... TRACTOR .-- MODEL NUlVlBER 9i7.258552

KOHLER ENGINE -- MODEL NUMBER CV!5S, TYPE NUMBER PS-41526

IGNITION t ELECTRICAL KEY PART KEY PART

NO. NO. DESCRiPTiON NO. NO. DESCRIPTION

1 12-086-14 Screw, Hex Flange 1 12-032-03 2 12-468-03 Washer, Plain 3/8 3 12-445-02

3 24q62_03 Screen, Grass 4 M*0839025 4 M-0639016 Screw, Hex Fi8.nge M6 x 1 x 16 (4) 5 12-380_03

5 12-112-01 Spacer, Fan (4) 6 12-755-49 6 12-157-02 Fan 7 12-089-18

7 X-42-t5 Key 8 12-422-08 8 12-025-25 Flywheel Assembly 12-422-09

9 41-155-02 Connector (4 Contact) 12-422-10

10 M-0548025 Screw, Hex Cap 12-422-!1 11 M-0545010 Screw, Hex Flange 12-422-13

12 12-154-02 Clip, Stator Harness 9 12-144-27

13 12-085-03 Stator Assembly 10 12-874-07 14 12-132-02 Spark Plug 12-874-08

15 X-728-1 Clip, Cable 12-874-09

16 12-584-01 Module, ignition 11 12-018-02 17 M=0545020 Screw, Hex FIange 12 t2-108-07

NOT ILLUSTRATED 13 t2-067-05

- - 12-518-01 Lead, White, Ground To Kill (19", 12-067-06

OIL PAN t LUBRICATION 18 52-139-09

KEY PART

NO. NO,

1 12-038-01 2 25-755-13

3 12-153-03 4 12-t53-02 5 12-123-04 6 M-0545020 7 12-153-01 8 25-162-07

9 12-096-03 10 M-0545016 11 M-1039025 12 12-126-02 t3 12-089-03 14 12-462-01

!5 12-208-01

16 12-050-01 17 X-75-10 18 12-393-01 19 12-032-04

20 12-096-02 21 M-0545016

22 12-032-03 23 SM-0839045

24 12-199-30

M10 x 1.5 x 46 2 12-522_t8

M5 × 0.8 x 25 (2) 12-422-12 M5 x 0.8 x 10 (2) 12-422-07

M5 × 0.8 x 20 (2) 12-'t08-08

18 Gauge, Futly Insu!ated Push-on 14 12-380-01

Tab and Uninsulated Push-on Tab 15 12-043-05 Terminals) 16 M-0631005

DESCRIPTION

Dipstick Assembly (tncludes Key Numbers 2 and 3)

Kit, Oil Fill Cap (Includes Key #3) O-Ring, Dipstick O-R{ng, Upper Oil Fill Tube

Tube, Oil Fill Screw, Hex Flange M5 x 0.8 x 20

O-Ring, Lower Oil Fil_Tube Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Hex Flange M5 x 0.8 x 16 Screw, Hex Flange Mt0 x t.5 x 25

Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve

Body, Oil Pump Relief Valve

Filter, Oil

Plug, Square Head, Solid 3/8

Oil Pump Assembly

O-Ring, Oil Pump Cover

Cover, Oil Pump

Screw, Hex Flange

M5 x 0.8 x 16 (3)

Seal, Oil (P.T.O. End)

Screw, Hex Flange

M8 x 1.25 x 45 (12)

Pan, Oil

CRANKCASE

Seal, Crankshaft Block, Cylinder (Use Short Block)

Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25

Dowel, Locating (4) Kit, Camshaft (Includes Key #7 & 8)

Spring, Actuating Shim, Camshaft, Blue

Shim, Camshaft, Red (A.R.) Shim, Camshaft, Yellow (A,R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.)

Shaft, Balance

Piston w/Ring Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2)

Ring Set, Standard

12-108-09

17 12-144-02 19 12-755-64 20 t2-144-24

21 X-25-102 22 12-032-01 23 SM-0631015 24 12-154-05

STARTING SYSTEM KEY PART

NO. NO. DESCRIPTION

M-0839070 25-098-03

12-755-54

12-227-06

45-170-03

82-755-28

12_227-11

12_086-25

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Ring Set .25" Oversize Ring Set .50" Oversize Connecting Rod, Standard

Connecting Rod .25" Oversize

Pin, Governor Regulating

Gear, Governor Assembly Washer, Plain, 6mm

.Shaft, Governor Gear

Plug, Cup

Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24)

Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6ram

Clip, Hitch Pin

Screw, Hex Flange

M8 x 1.25 x 70 (2)

Starter Assembly

(includes Key Numbers 3 thru 8)

Kit, Drive End

Cap, Drive End Armature

Kit, Brush and Spring

End Cap, Commutator

Screw, Hex Flange

1/4-20 x 4-5/8 (2)

Page 54

SERVICE NOTES

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

-r

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15 ° MAX.

i Ill Illll • II

Operate your Tractor up and down the face of slopes (not ! greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

IIIIIIIIIIIIIIIIIIII I I II ] I [l_ _li_llll_ .... IIIIIIIIIIII__] _[ U!I . _: _£

Page 56

S /RS

OWNER'S

MANUAL

MODEL NO.

917.258552

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

--ORCONSUMER ASSISTANCE HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-859-5917

15.0 HP ELECTRIC START

42" MOWER AUTOMATIC (HYDROSTATIC)

LAWN TRACTOR

Each tractor has its own modeI number. Each engine has its own model number,

The modeI number for your tractor will be found on the model plate located under the seat.

The model number for your engine witl be found on the

blower housing of the engine. AIt parts 1isted herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re- tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

" PRODUCT- TRACTOR

• MODEL NUMBER - 917.258552

• ENGINE MODEL NO. - CV15, TYPE NO. PS-41526

• PART NUMBER

" PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians,,, professional technicians specifically trained to insure'that we meet our pledge to you, we service what we sell.

160433 Rev. 2 3.24.97TR/JH

Printed in U:S.A,