Sears 917.257651 User Manual

S A/ S

MODEL

oAssembly

oOperation

Customer Responsibilities

oService and Adjustments

Repair Parts

917.257651 OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

_i_ ' , ......... _:_ ..............................................................

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

L GENERAL OPERATION

- Read, understand, and foltow all instructions in the manual and on the machine before starting

• Only aliow responsible adults, who are familiar with the instructions, to operate the machine

• Clear the area of objects such as rocks, toys wire, etc,

which could be picked up and thrown by the blade.

• Besuretheareaisclearofotherpeoplebeforemowing Stop

machine if anyone enters the area

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary Atways look down and behind before and while backing

• Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the entire grass catcher or the guard in place..

* Stow clown before turning * Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

o Turn off blades when not mowing

- Stop engine before removing grass catcher or unclogging

chute

. Mow only in daylight or good artificial light

• Do not operate the machine while under the influence of alcohol or drugs.

° Watch for traffic when operating near or crossing roadways..

• Use extra care when loading or unloading the machine into a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-controt and tipover accidents, which can result in severe injury or death_ All slopes require extra caution, ifyou cannot back up the stope orif you feel

uneasy on it, do not mow iL

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine_ Tafl grass can hide obstacles.

• Use slow speed.. Choose a low gear so that you wilt not have to stop or shift while on the slope

. Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments These can change the stability of the machine

° Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope. If tires lose traction d sengage the blades and proceed slowly sfraightdown the

slope.

DO NOT:

• Donotturnenslopesunlessnecessary,andthen turn slowly and gradual y downh , if possibte.

• Do not mow near drop-offs ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in,

° Do not mow on wet grass.. Reduced traction could cause

sliding°

• Do not try to stabilize the machine by putting your foot on the ground

• Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Neverassume that children will remain where you last saw them

° Keep children out ofthe mowing a|ea and under the watchful

care of another responsible adult

• Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for smelt children

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

,, Never allow children to operate the machine ° Use extra care when approachirrg blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

• Use extra care in handting gasoline and other fuets. They are

flammable and vapors are explosive

Use only an approved container. Never remove gas cap or add fuel with the engine

runnir_g Allow engine to cool before refueling. Do not smoke

Never refuel the machine indoors. Never store the machine or fuet container inside where

there is an open fIame, such as a water heater'

• Never run a machine inside a ctosed area

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oi_ or fuel spillage° Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running

° Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary_

. Mower biades are sharp and can cut, Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

• Check brake operation frequently Adjust and service as

required.

i NNHHIrHHI IIHI HI

Look for this symbol to point out impor-

tant safety precautions, it means CAUTIONI!! BECOME ALERTHI YOUR

SAFETY IS INVOLVED.

iii, ,,HIH H ,,,,,.,,,,,,,,,,,

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs=

CONGRATULATIONS on your purchase of a Sears Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance..

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department, We have competent, well- trained technicians and the proper tools to service or repair

this unit° Please read and retain this manual, The instructions will

enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES",

MODEL

NUMBER 917.25765I SERIAL

NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERSWILL BE FOUND ON A PLATE UNDER THE SEAT

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCB

PRODUCT SPECIFiCATiONS

HORSEPOWER: 15.5

GASOLINE CAPACITY AND TYPE:

OIL TYPE (API-SG):

OIL CAPACITY: W/FILTER: 4,0 PINTS

SPARK PLUG: CHAMPION RCt2YC

(GAP: ,030")

VALVE CLEARANCE:

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BLADE BOLT TORQUE: 30-35 FT'.,LBS

35 GALLONS

UNLEADED REGULAR

SAE 30 (above 32°F) SAE 5W-30 (below 320F)

W/O FILTER: 3,5 PINTS

INTAKE: 0015" - 0030"

EXHAUST: 0020"- 0035"

FORWARD:

1st 1,14 2nd 149

3rd 2,34

4th 3,49

5th 4,45 6th 5 68

REVERSE: 1,75

REAR: 12 PSi

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details.

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved foresFcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

CUSTOMER RESPONSIBIMTIES

• Read and observe the safety rules_ o Follow a regularschedule in maintaining, caring for and

using your unit.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual,

a spark arrester meeting applicable local or state taws (if any). tf a spark arrester is used, it should be maintained in

effective working order by the operator.. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).. Other states may have similar laws. Federal lawsapply on

federal lands.. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual)

LHVliTED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective _nmaterial or workmanship..

This Warranty does notcover:. . Expendableitems which becomeworn duringnormal use, such asblades, spark plugs,air cleanersand belts

• Tire replacementor repaircaused by punctures from outside objects, suchas nails, thorns, stumps, or glass

• Repairs necessary because ofoperator abuse,negligence, improperstorageor accident or the failure to maintain the equipment according to the instructions contained inthe owner's manual

° Ridingequipment used for commercialor rentalpurposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or

workmanship and ourtesting determines thebattery will not hold acharge, Searswill replace the battery at nocharge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES,

This Warranty gives you specific legalrights,andyou may also haveother rights whichmay vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF

, i i

SAFETY RULES ................................ i ........................... 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................. ;................................................ 3

TRACTOR ACCESSORIES ;.......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ............................................................. 1t-14

UNDEX

Accessories .........................................................5

Adjustments:

Brake ............................................... 21

Carburetor ........................................ 23

Mower

Front*To-Back ............................20

Side-To-Side ............................. 20

Throttle Control Cable .....................23

Air Filter, Engine ............................. 17

Air Screen, Engine .............................. t8

AssembZy ......................................... 7-I0

Battery:

Charging ..................................................8

Cleaning ......................................... 16

Installation ......................................... 9

Levels ..................................................8,16

Preparation ..........................................8

Starting with Weak Battery .............22

Storage ............................................ 24

Terminals .......................................... 16

Belt:

Motion Drive

Removal/Replacement ...............2t

Mower Belt(s)

Removal/Replacement .................21

Blade:

Sharpening ..............................................16

Replacement ................. ................ 16

Brake Adjustment ......................................21

Carburetor Adjustment .......................... 23

Controls, Tractor, .................................... 11

Customer Responsibilities ................15-18

Engine:

Air Filter ................................................17

Air Screen ............................ 18

Cooling Fins ............................ 18

Engine Oil .............................. 13,17

Fuel Filter ..................................... 18

Spark Plug(s) .............................. 18

Tractor:

Battery ...................................... 16

Blade ........................................... 16

Lubrication Chart ..........................15

Maintenance Schedule ...............15

Tire Care ............................. 8,16,22

Transaxte .................................... 17

Cutting Height, Mower, ............................12

Electrical:

Interlocks and Relays .........................22

Schematic ........................................ 27

Wiring Diagram ...................................28

Engine:

Air' Filter ...................................... 17

Air Screen ................................................18

Cooling Fins ..........................................18

Oil Change .................................... 17

Oil Level ............................................13

Oil Type ...................................... 13,17

Preparation ................................. 13

Repair Parts ................................44-5t

Starting ......................................... 14

Storage ........................................ 24

Filter:

Air Filter ............................................ 17

Fuel ..........................................................18

Fuel:

Type .................................................. 13

Storage ..................................._.............24

Fuse ................................................... 22

Hood Removal/installation .................... 22

Leveling Mower Deck ........................... 20

Lubrication:

Chart .........................................................15

Engine ................................................17

Maintenance Schedule ............................15

Mower:

Adjustment, Front4o-Back ................20

Adjustment, Side-to-Side ........... 20

Blade Replacement ....................... 16

Blade Sharpening .............................16

Cutting Height ....... :........................12

Installation ..............................................19

Operation ................................................13

Removal ....................................... 19

Mowing Tips ........;.............................................14

Muftier ..................................................................18

Spark Airester ...............................3,36

CONTENTS

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-23

STORAGE .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28-45

REPAIR PARTS - ENGINE ..................................... 44-51

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions .............13,17

Engine ........................................... 17

Storage .............................................. 24

Operation ..........................................................11-!4

Operating Mower .........................................13

Options:

Accessories ................................... 5

Spark Arrester .............................. 3,36

Parking Brake ................................... 1lq2

Parts Bag ............................................... 6

Parts, Replacement/Repair ............28-45

Product Specifications ..................................3

Repair Parts ..........................................28-45

Safety Rules ............................................... 2

Seat ........................................................... 8

Service and Adjustments .............. 19-23

Carburetor. ........................................23

Fuse ................................................... 22

Hood Removal!installation .......... 22

Motion Drive Belt

Removal/Replacement ............ 21

Mower Belt(s)

RemovaltReplacement ............. 21

Mower Adjustment

Front-to-Back ............................. 20

Side-to*Side ...................................20

Mower Remova]/fnsta]lation .......... 19

Tire Ca_e ....................................8,16,22

Slope Guide Sheet .................................. 55

Spark Plug(s) ........................................... t 8

Specifications .......................................... 3

Starting the Engine ......................... 13q4

Steering Wheel ..................................... 7,22

Stopping the Tractor .................................12

Storage ...................................................... 24

Throttle Control Cable Adjustment .......23

Tires ................................................. 8,16,22

Troubleshooting Chart .......................25_26

Transaxle ................................................ 17

Warr&nty ........................................... 3

Wiring Diagram ............................................28

Wiring Schematic .............................. 27

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AOOESSOR ESAND ATTACH ENTS

, i , ,, i ,,rl,l,lU,,U,,,, '1' I

These accessories and attachments were available through most Sears retail outtets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be avai]abfe or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2 5-inch steel spikes mounted on !04nch diameter discs puncture holes in soil at close intervals to let moisture soak in Steei weight tray for increased penetration.

BAGGER lets you collect grass clippings and _eaves for a healthier, nearer looking lawn Two Permanex containers held 30-gallon plastic bags..

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes availabFe, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping '_on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain For mower decks not so

equipped..

MULCH RAKE/DETHATCHER loosens soi! and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefulto prepare bare areas forseedlng. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) wilhout

changing blades For models not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Pads section of this

manual

RAMP TOPS AND FEET tel you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x t0 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater4ightdrumholdsupto3901bs ofweight Rounded

edges prevent harm to turf Adiustabfe scraper automatically

cleans drum

SNOW B LADE for snow removal only. 14-inch high, 42-inch wide blade clears 38-inch path when angEedleft or right Raises, lowers with side lever Adjustable skids; repfaceable, reversible scraper

bar (Use with tire chains and wheel weights and!or rear drawbar weight. )

SNOWTHROWER has 40-inch swath Drumqype auger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat. (Use with chains and wheeI weights and/or rear drawbar weight..)

SPRAYERS use !2-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kilE- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand SWEEPERS let you collect grass clippings and leaves.

TILLER has 5hp engine and 364nch swath to prepare seed beds, cultivate and compost garden residue Tiller has its own builtqn

lift and depth control system and does NOT require a sleeve hitch Fits anylawn, yard orgarden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; c_osely spaced extraqarge cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibiJlty Hinged metal doors with catch_ Keeps operator warm and dry Remove vinyl sides and windshie}ds for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 _b ,,_eight.

WHEEL WEIGHTS {or re_.,_wheels provide needed traction for

snow removal or dozing ,_,_,_vy maiedals

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CONTENTS OF HARDWARE PACK

,i i ,,, ,11,11,i,,111 ;.;;;_,_

Parts Bag contents shown full size

(1) Knob

(1) Shoulder Bolt

5/16-18

(1) Washer 17/32 x 1-3/16 x 12 Gao

Parts packed separately in carton

Steering

Wheel

ii i ,ni ,,, nlHin,!,

Seat

Battery acid

Mulcher

Plate

Battery

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

CP_!It!!lII!llU

(2) Lock Washers #10

(2) Weld Nuts #10

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(¢

(2) Washers

9/32,,,,×,,5/8x 16 Ga. (2) Lock Washers 1/4

Owner's Manual

i i,u,,uu .........................

Parts bag contents not shown full size

..... n,u , ,ii,,u.....

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Parts Bag

_ ©

(2) Shoulder' (2) Center-

Bolts lock Nuts

x 7/8 x 14 Gauge Sleeve

(2) Washers 3/8 Steering

Steering Wheel

Insert

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

(2) Keys

Terminal Guard

[ }'

r''i.........i'_I_..................

(2) Wing Nuts 1/4-20

.............. lU,,,,,, i :, u,,

Battery Caps

15° Slope Sheet and Instructions

.... i...... i1,,i,,,,111

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness.

TOOLS REQU1RED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard wrench sizes are listed,

(2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

3/4" Socket w/drive ratchet

Tire pressure gauge

Phillips Screwdriver

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat,

o Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

STEERING WHEEL

-._ HEX LOCKNUT 1 FLAT WASHER

'_-- _ STEERING

TEERING

, , ,,, SHAFT

STEERING _, /WHEEL ADAPTER _ / STEERING

• _ / //SLEEVE

FIG. 1

ATTACH STEERING WHEEL (See Fig. 1)

o Remove locknut and large flat washer from steering

shaft,,

• Position front wheels of the tractor so they are pointing straight forward

• Slide the steering sleeve over the steering shaft

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

• Secure steering wheel to steering shaft with locknut

and large flat washer previously removed Tighten securely.

• Snap steering wheel insert into center of steering

wheel,

o Remove protective ptastic from tractor hood and griFL

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 8)

o Raise attachment lift lever to its highest position,, . Release parking brake by depressing clutch/brake

pedal,.

• Place gearshift lever in neutral (N) position . Roll unit backwards off skid,

• Remove banding holding discharge guard up against tractor

inl,lulu"n lu nu!l i i

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

................ u,m,ull ilUll lUl u i

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contactwith battery acid,

Your tractor has a battery charging system which is suffi-

cient for normal use,. However, periodic charging of the

battery with an automotive charger' witt extend its life,

o See instructions packed with vent caps in parts bag o Fill battery with acid, Fill each cell until it reaches the

bottom of the vent wells Do not overfill,. Allow battery to stand and settle for at least thirty

minutes After standing, check the battery cell acid level If below the vent wells, add more acid until the

correct level is reached,,

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tractoL

IMPORTANT: TO MAXIMIZE THE LIFE QF YOUR

BATTERY, IT 1SNECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

. Charge battery at a rate of 6 amperes for I hour Use

a 12 volt battery charger,. Observe all safety precau- tions required for battery charging

- Check the acid level after the battery is charged, tf the acid has fallen below the correct level, add distilled or iron free water

o Install the vent caps to cover the vent wells,. Wash the

top of the battery with water to remove any acid, then wipe dry.,

- Check battery case for' leakage to make sure that no damage has occurred in handling.

- Dispose of excess battery acid. Neutralize acid for disposal by adding it to two gallons of water in a five

gallon plastic container, Stir with a wooden or plastic paddle while adding baking soda until the addition of

more soda causes no more foaming

- Follow instructions on how to install battery,

CUT AWAY VIEW VENT CAP

Do not smoke. Fumes from charged battery acid are explosive,

Read the instructions included with the battery vent caps, Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

VENT WELL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob ° Remove cardboard packing on seat pan,

• Place seat on seat pan and assemble shoulder bolt . Assemble adjustment knob and flat washer loosely,

Do not tighten,

o Tighten shoulder bolt securely o Lower seat into operating position and sit on seat,

o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down_

° Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment knob securely

SEAT

SEAT PAN

SHOULDER BOLT

,FLAT WASHER

ADJUSTMENT KNOB

FIG. 3

CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for

shipping purposes Correct tire pressure is important for best cutting performance

- Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed correctly,

BATTERY

CELL ACID

LEVEL

FIG, 2 8

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLY

INSTALL BATTERY (See Figs. 4 and 5)

H'H'I'HHHH'U'

CAUTION: Do not short battery termi- nals, Before installing battery, remove

rings, etc. metal bracelets, wristwatch bands, Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

o Lift hood to raised position. o Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray

o Lower battery into battery tray with terminals to front of

tractor.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock

washer and hex nut, Tighten securely

. Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads,

• Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of battery bolts into slots of key holes.

. Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support.

. Be sure terminal access doors are closed,

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware).

. Inspection for corrosion. . Testing battery.,

. Jumping (if required).

• Periodic charging,

WING NUTS _ TERMINAL

BATTERY _'_ _.._" / _'_TERMINAL

.... ___ACCESS

UUL, "-___ DOORS

. I It I! _ _ VENTCAPS

_" KEY HOLE

FIGo 5;

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels with tractor on a flat tevel surface, . Adjust mower to desired cutting height (See 'q-O AD-

,JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled sothey are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 Iocknut and

tighten securely.

° Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUNTING BRACKET

LOCK

WASHER

HEX NUT ,,.,._

(NEGATIVE) BLACK CABLE

FIG_4

FLAT

WASHER

DRAIN TUBE

(POSITIVE)

BOLT

3_-16

LOCKNUT

3/8 WASHER

GAUGE WHEEL

FIG. 6

_SHOULDER

BOLT

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